Substrate polishing equipment for metal explosion composite plate production
By introducing a dust collection system and clamping mechanism into the substrate polishing equipment, the problem of dust and splatter collection has been solved, thereby improving environmental hygiene and polishing precision.
Patent Information
- Application Number
- CN202423030236.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Traditional substrate polishing equipment cannot effectively collect the dust and splatter generated during the polishing process, leading to environmental pollution and health risks.
A substrate polishing device including a dust hood and a dust pump was designed. The dust hood collects dust and splashes, and the dust pump removes them in time. At the same time, a clamping mechanism is used to fix the substrate, reducing friction to improve stability and accuracy.
It effectively prevents dust from spreading, ensuring a clean operating environment and the health of workers, improving the stability and precision of polishing, and ensuring the quality of the substrate surface.
Smart Images

Figure CN223492802U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of composite board processing equipment, specifically a substrate grinding device for the production of metal explosion composite boards. Background Technology
[0002] Metal explosion-bonded composite plates are sheets made by bonding two or more different metal materials through explosion welding technology. They are widely used in aerospace, shipbuilding, chemical and other fields. During the production process of metal explosion-bonded composite plates, the substrate needs to be finely ground to ensure a smooth surface and avoid defects that could affect subsequent welding and bonding effects.
[0003] Traditional substrate polishing equipment often has the following problems: the dust and splashes generated during the polishing process cannot be effectively collected, which may cause environmental pollution or pose a risk to the health of workers. Utility Model Content
[0004] The purpose of this utility model embodiment is to provide a substrate grinding equipment for the production of metal explosion composite plates, which aims to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A substrate grinding device for producing metal explosion composite panels includes a worktable. A gantry frame is mounted on the top of the worktable, and a conveying screw is movably mounted on the top of the gantry frame. A movable sleeve is fitted around the circumference of the conveying screw. A lifting frame is mounted on the bottom of the movable sleeve via a telescopic component. A grinding head is movably mounted on the bottom of the lifting frame. A drive motor is mounted on the lifting frame to drive the grinding head to rotate. A drive motor is mounted at one end of the gantry frame to drive the conveying screw to rotate. A dust collection hood is provided at the bottom circumference of the lifting frame, and the grinding head is located inside the dust collection hood. A dust collection pump is provided on one side of the lifting frame. The air inlet of the dust collection pump is connected to the inside of the dust collection hood via an extension pipe. The lifting sleeve is movably fitted around the circumference of the dust collection hood. A ring of guide holes is opened at the top circumference of the lifting sleeve. A ring of guide rods is provided at the circumference of the dust collection hood, and the top ends of the guide rods extend through the guide holes to the top of the lifting sleeve.
[0007] Furthermore, the vertical cross-section of the side of the lifting sleeve is an L-shaped structure.
[0008] Furthermore, the top inner wall of the portal frame is provided with a guide groove, and the top of the movable sleeve is provided with a guide wing that matches the guide groove.
[0009] Furthermore, both sides of the top of the workbench are provided with fixing mechanisms for clamping and fixing the two sides of the substrate to be polished; the fixing mechanism includes an L-shaped fixing seat installed on the top of the workbench, and clamping components are installed on the side of the fixing seat through telescopic components.
[0010] Furthermore, a lifting mounting frame is installed on the top of the fixed base via a telescopic component two, and a movable roller is movably installed inside the lifting mounting frame. A drive motor two for driving the movable roller to rotate is provided at one end of the lifting mounting frame.
[0011] Furthermore, the top of the worktable is provided with spaced through holes, and a movable mechanism is movably disposed inside the through holes to reduce the friction between the substrate and the worktable when the substrate is moved horizontally.
[0012] Furthermore, the movable mechanism includes a telescopic component 1 installed at the bottom of the workbench. One end of the piston rod of the telescopic component 1 is equipped with an L-shaped lifting seat. On the opposite side of the two lifting seats, movable rollers are movably installed at intervals, and the positions of the movable rollers correspond to the opening positions of the through holes.
[0013] The substrate grinding equipment for producing metal explosion-proof composite plates provided by this utility model has the following beneficial effects:
[0014] 1. Improved polishing stability: By setting up a clamping mechanism to clamp and fix the two sides of the substrate, it is ensured that the substrate will not shift or vibrate during the polishing process, thereby improving the polishing accuracy and stability.
[0015] 2. Reduce friction and improve movement efficiency: The movable mechanism reduces the friction between the substrate and the worktable, making the substrate move more smoothly when moving horizontally, improving the efficiency of substrate movement, and reducing the resistance caused by excessive friction during the polishing process.
[0016] 3. Effective dust prevention and environmental hygiene: Equipped with a dust hood and dust pump, it can effectively collect dust and splashes generated during the grinding process, prevent dust from spreading, and ensure the cleanliness of the operating environment and the health of the staff.
[0017] 4. Precise control of substrate movement: The design of the agitator rollers allows for precise control of the horizontal movement of the substrate on the worktable, achieving uniform polishing and ensuring the quality of the substrate surface.
[0018] 5. Easy operation: Through the cooperation of telescopic components and drive motor, the equipment can flexibly adjust the height and position of multiple components such as the grinding head, lifting frame, and clamping components, making operation more convenient and adaptable to substrates of different sizes and thicknesses. Attached Figure Description
[0019] Figure 1 A schematic diagram of the overall structure of a substrate grinding equipment for the production of metal explosion composite plates;
[0020] Figure 2 This is a schematic diagram of the moving mechanism in a substrate grinding equipment for producing metal explosion composite plates.
[0021] Figure 3 A schematic diagram of the fixing mechanism in a substrate grinding equipment for producing metal explosion composite plates;
[0022] Figure 4 This is a schematic diagram of the movable sleeve and dust suction hood in a substrate grinding equipment for the production of metal explosion composite plates.
[0023] Figure 5 This is a cross-sectional view of the dust suction hood and lifting sleeve in a substrate grinding equipment for the production of metal explosion composite plates.
[0024] In the diagram: 1-Gantry frame, 2-Workbench, 3-Moving mechanism, 31-Lifting seat, 32-Moving roller, 33-Telescopic component one, 4-Through hole, 5-Drive motor one, 6-Conveying screw, 7-Moving sleeve, 8-Dust hood, 9-Fixing mechanism, 91-Telescopic component three, 92-Clamping component, 93-Actuating roller, 94-Lifting mounting frame, 95-Telescopic component two, 96-Drive motor two, 97-Fixing seat, 10-Telescopic component four, 11-Drive motor three, 12-Dust pump, 13-Grinding head, 14-Lifting frame, 15-Guide side wing, 16-Guide rod, 17-Lifting sleeve. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0026] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0027] like Figures 1-5 As shown in the embodiment of this utility model, a substrate grinding device for the production of metal explosion composite plates is provided. The above-mentioned technical features are all mature existing technologies, which are technical solutions that are not difficult for those skilled in the art to obtain or conceive of. Those skilled in the art can make corresponding adjustments and selections based on the above-mentioned technical solutions.
[0028] In one embodiment of this utility model, a substrate grinding device for producing metal explosion composite plates includes a workbench 2. A gantry frame 1 is mounted on the top of the workbench 2. A conveying screw 6 is movably mounted on the top of the gantry frame 1. A movable sleeve 7 is fitted around the circumference of the conveying screw 6. A lifting frame 14 is mounted on the bottom of the movable sleeve 7 via a telescopic component 10. A grinding head 13 is movably mounted on the bottom of the lifting frame 14. A drive motor 11 for driving the grinding head 13 to rotate is provided on the lifting frame 14. One end of the gantry frame 1 is provided with a drive motor 11 for driving the grinding head 13 to rotate. A drive motor 5 drives the screw 6 to rotate. A dust suction hood 8 is provided at the bottom circumference of the lifting frame 14. The grinding head 13 is located inside the dust suction hood 8. A dust suction pump 12 is provided on one side of the lifting frame 14. The air inlet of the dust suction pump 12 is connected to the inside of the dust suction hood 8 through an extension pipe. A lifting sleeve 17 is movably fitted around the circumference of the dust suction hood 8. A ring-shaped guide hole is opened at the top circumference of the lifting sleeve 17. A ring-shaped guide rod 16 is provided around the circumference of the dust suction hood 8. The top end of the guide rod 16 extends to the top of the lifting sleeve 17 through the guide hole.
[0029] In use, the substrate to be polished is placed on the worktable 2. The height of the lifting frame 14 can be adjusted by the telescopic component 10, so that the bottom of the polishing head 13 contacts the top of the substrate. The movable sleeve 7 and the lifting frame 14 can be moved horizontally by the drive motor 5 and the conveying screw 6, so as to achieve uniform and effective polishing of the substrate. During polishing, the dust hood 8 protects against dust and splashes generated during polishing, ensuring a clean working environment and avoiding injury to the workers. The dust pump 12 can also be used to vacuum the inside of the dust hood 8, which can remove the dust generated during polishing in a timely manner, thereby keeping the inside of the dust hood 8 clean and ensuring the accuracy and effect of the polishing process. In addition, during the lifting and moving of the lifting frame 14, the lifting sleeve 17 remains stable under the action of gravity, ensuring that its bottom is always in close contact with the surface of the substrate. This can effectively prevent gaps between the dust hood 8 and the substrate, avoid dust leakage or overflow, ensure the sealing of the dust hood 8, thereby improving the overall dust collection effect and further ensuring the hygiene and accuracy of the polishing operation.
[0030] like Figure 4-5 As shown, in one embodiment of this utility model, the vertical cross-section of the side of the lifting sleeve 17 is an L-shaped structure.
[0031] In this embodiment, a guide groove is provided on the top inner wall of the portal frame 1, and a guide side wing 15 adapted to the guide groove is provided on the top of the movable sleeve 7. When the movable sleeve 7 moves horizontally, the guide side wing 15 slides in the guide groove.
[0032] like Figure 1 and Figure 3As shown, in one embodiment of this utility model, a fixing mechanism 9 is provided on both sides of the top of the workbench 2 for clamping and fixing the two sides of the substrate to be polished; the fixing mechanism 9 includes an L-shaped fixing seat 97 installed on the top of the workbench 2, and a clamping component 92 is installed on the side of the fixing seat 97 through a telescopic component 91. After the substrate is placed, the clamping component 92 can be moved by the telescopic component 91, so that the clamping component 92 clamps and fixes the two sides of the substrate, ensuring that the substrate is fixed and stable, and avoiding the substrate from shifting or vibrating during the polishing process.
[0033] In this embodiment, a lifting mounting frame 94 is mounted on the top of the fixed base 97 via a telescopic component 95. An actuating roller 93 is movably mounted inside the lifting mounting frame 94. One end of the lifting mounting frame 94 is equipped with a drive motor 96 for driving the actuating roller 93 to rotate. During substrate polishing, if it is necessary to adjust the working height of the actuating roller 93 or drive the substrate to move horizontally, the telescopic component 95 can adjust the height of the actuating roller 93 until the circumferential side of the actuating roller 93 contacts the top of the substrate. At this time, the drive motor 96 starts, driving the actuating roller 93 to rotate. Through the rotation of the roller, the substrate is pushed to move horizontally on the worktable 2, thereby realizing the loading or lateral adjustment of the substrate. This combination of the fixing mechanism and the actuating roller ensures the precise positioning and stability of the substrate during polishing, while facilitating the movement and adjustment of the substrate, thus improving polishing efficiency and accuracy.
[0034] like Figure 1 and Figure 2 As shown, in one embodiment of this utility model, the top of the workbench 2 is provided with through holes 4 spaced apart, and the inside of the through holes 4 is movably provided with a movable mechanism 3, which is used to reduce the friction between the substrate and the workbench 2 when the substrate is moved horizontally.
[0035] In this embodiment, the movable mechanism 3 includes a telescopic component 33 installed at the bottom of the worktable 2. One end of the piston rod of the telescopic component 33 is equipped with an L-shaped lifting seat 31. On the opposite side of the two lifting seats 31, movable rollers 32 are movably installed at intervals. The position of the movable rollers 32 corresponds to the opening position of the through hole 4. The function of the movable rollers 32 is to reduce the contact friction between the substrate and the worktable 2, reduce the resistance when the substrate moves, and improve the smoothness of the horizontal movement of the substrate. When the substrate needs to be moved horizontally, the lifting seat 31 can be driven to rise by the telescopic component 33 until the top of the movable roller 32 is flush with the top of the worktable 2. At this time, the movable roller 32 effectively reduces the friction between the substrate and the worktable surface through contact with the substrate, allowing the substrate to move smoothly horizontally on the worktable 2. When the substrate needs to be fixed, the telescopic component 33 drives the lifting seat 31 and the movable roller 32 to move downward until the top of the movable roller 32 enters the through hole 4, ensuring that the movable roller 32 no longer contacts the substrate, thereby stabilizing the position of the substrate and preventing the substrate from moving. Through this design, the movable mechanism 3 can not only reduce friction and improve the moving efficiency when the substrate moves, but also effectively fix the substrate when it does not need to move, ensuring the stability and accuracy during the polishing process.
[0036] The working principle of this utility model is as follows:
[0037] S1. Substrate fixing: First, place the substrate to be polished on the worktable 2. The fixing mechanism 9 drives the clamping component 92 to clamp and fix the two sides of the substrate through the telescopic component 91, so as to ensure that the substrate does not move or vibrate during the polishing process.
[0038] S2. Reduce friction: The top of the worktable 2 is provided with a through hole 4. The movable mechanism 3 adjusts the height of the lifting seat 31 through the telescopic component 33, so that the movable roller 32 contacts the contact surface between the substrate and the worktable, reducing friction. When it is necessary to move the substrate horizontally, the movable roller 32 helps the substrate move smoothly and avoids resistance during the polishing process.
[0039] S3. Grinding process: The lifting frame 14 adjusts the height of the grinding head 13 through the telescopic component 10, so that it contacts the substrate and begins grinding. The drive motor 5 drives the conveying screw 6 to rotate, thereby driving the movable sleeve 7 and the lifting frame 14 to move horizontally, so as to achieve uniform grinding of the substrate.
[0040] S4. Dust collection: During the grinding process, the dust hood 8 surrounds the grinding head 13 and sucks in the generated dust and splashes. The dust pump 12 is connected to the dust hood 8 through the extension tube to continuously extract dust and keep the environment around the equipment clean.
[0041] S5. Substrate movement control: When the substrate position needs to be adjusted, the telescopic component 33 drives the lifting seat 31 and the movable roller 32 to move up and down, ensuring that the substrate is smoothly moved and reducing the friction between it and the worktable surface.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A substrate grinding device for producing metal explosion-proof composite panels, comprising a worktable (2), characterized in that, A portal frame (1) is installed on the top of the workbench (2). A conveying screw (6) is movably installed on the top of the portal frame (1). A movable sleeve (7) is fitted around the circumference of the conveying screw (6). A lifting frame (14) is installed at the bottom of the movable sleeve (7) through a telescopic component four (10). A grinding head (13) is movably installed at the bottom of the lifting frame (14). A drive motor three (11) for driving the grinding head (13) to rotate is provided on the lifting frame (14). One end of the gantry frame (1) is provided with a drive motor (5) for driving the conveying screw (6) to rotate. A dust suction hood (8) is provided at the bottom circumference of the lifting frame (14). The grinding head (13) is located inside the dust suction hood (8). A dust suction pump (12) is provided on one side of the lifting frame (14). The air inlet of the dust suction pump (12) is connected to the inside of the dust suction hood (8) through an extension pipe. A lifting sleeve (17) is movably fitted at the circumference of the dust suction hood (8). A ring-shaped guide hole is opened at the top circumference of the lifting sleeve (17). A ring-shaped guide rod (16) is provided at the circumference of the dust suction hood (8). The top end of the guide rod (16) extends to the top of the lifting sleeve (17) through the guide hole.
2. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 1, characterized in that, The vertical cross-section of the side of the lifting sleeve (17) is an L-shaped structure.
3. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 1, characterized in that, The top inner wall of the portal frame (1) is provided with a guide groove, and the top of the movable sleeve (7) is provided with a guide wing (15) that matches the guide groove.
4. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 1, characterized in that, The workbench (2) is equipped with fixing mechanisms (9) on both sides of the top, which are used to clamp and fix the two sides of the substrate to be polished. The fixing mechanism (9) includes an L-shaped fixing seat (97) installed on the top of the workbench (2), and a clamping component (92) is installed on the side of the fixing seat (97) via a telescopic component (91).
5. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 4, characterized in that, The top of the fixed base (97) is equipped with a lifting mounting frame (94) via a telescopic component (95). A movable roller (93) is installed inside the lifting mounting frame (94). One end of the lifting mounting frame (94) is provided with a drive motor (96) for driving the movable roller (93) to rotate.
6. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 1, characterized in that, The top of the workbench (2) is provided with through holes (4) spaced apart. A movable mechanism (3) is movably provided inside the through holes (4) to reduce the friction between the substrate and the workbench (2) when the substrate is moved horizontally.
7. The substrate grinding equipment for producing metal explosion-proof composite plates according to claim 6, characterized in that, The active mechanism (3) includes a telescopic component (33) installed at the bottom of the workbench (2). One end of the piston rod of the telescopic component (33) is equipped with an L-shaped lifting seat (31). On the opposite side of the two lifting seats (31), there are spaced movable rollers (32). The position of the movable rollers (32) corresponds to the opening position of the through hole (4).