Shrinkage-free grouting material template maintenance device

Abstract

The utility model belongs to the technical field of grouting material formwork maintenance, and particularly relates to a shrinkage-free grouting material formwork maintenance device which comprises a conveying rack, the top of the conveying rack is fixedly connected with a frame, and the top of the frame is fixedly provided with a lifting air cylinder through an installation base. The maintenance mechanism is arranged on one side of the frame, the lifting air cylinder is used for driving the turnover mechanism to vertically move, and the turnover mechanism is used for driving the clamping mechanism to circumferentially rotate; wherein the turnover mechanism comprises a fixing ring, an arc-shaped seat and a turnover motor, a gear ring is welded to one side of the fixing ring, the turnover motor is fixedly installed on one side of the arc-shaped seat through the fixing seat, and the turnover motor is used for driving a driving gear to rotate. According to the utility model, the turnover mechanism is matched with the clamping mechanism, so that the template can be turned over, the double-sided maintenance of the template is facilitated, and the maintenance efficiency of the grouting material template is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of grouting material formwork curing technology, specifically relating to a non-shrink grouting material formwork curing device. Background Technology

[0002] Formwork is a model used to shape freshly poured concrete. The formwork system consists of formwork, support components, and fasteners. It is required to ensure the accurate shape and dimensions of the structure and components; sufficient strength, rigidity, and stability; easy assembly and disassembly for multiple uses; and tight joints to prevent grout leakage.

[0003] Problems with existing technology:

[0004] The prior art, in the patent application CN213674703U entitled "A curing device for a high-strength non-shrink grouting material grouting template", "includes a base, with supports fixedly connected to the four corners of the base bottom wall, a first box fixedly connected to the middle position of one side of the base top wall, a second box fixedly connected to the middle position of the side of the base top wall away from the first box, and fixing blocks fixedly connected symmetrically to the upper side wall of the first box near the second box."

[0005] The above-mentioned device can only clean one side of the template. Since there is some grout residue on both sides of the template, it is necessary to manually flip it over for curing after cleaning and curing one side, which is time-consuming and labor-intensive and affects the efficiency of template curing. At the same time, the above-mentioned device cannot effectively remove the residue on the template surface by spraying water alone, thus affecting the effect of template curing. Utility Model Content

[0006] The purpose of this utility model is to provide a non-shrink grouting material formwork curing device, which can solve the problems that the current non-shrink grouting material formwork curing can only be cured on one side, thus requiring manual flipping of the formwork to achieve back-side curing, and that simply rinsing with water cannot effectively remove the residue on the formwork.

[0007] The specific technical solution adopted by this utility model is as follows:

[0008] A non-shrink grout template curing device includes a conveyor frame, a frame fixedly connected to the top of the conveyor frame, and a lifting cylinder fixedly mounted on the top of the frame via a mounting seat.

[0009] A maintenance mechanism is provided on one side of the frame, the lifting cylinder is used to drive the tilting mechanism to move vertically, and the tilting mechanism is used to drive the clamping mechanism to rotate circumferentially.

[0010] The flipping mechanism includes a fixed ring, an arc-shaped seat, and a flipping motor. A toothed ring is welded to one side of the fixed ring, and the flipping motor is fixedly mounted on one side of the arc-shaped seat via the fixed seat. The flipping motor is used to drive the drive gear to rotate.

[0011] The top of the fixed ring is fixedly connected to the output shaft of the lifting cylinder. A limiting groove is provided inside the fixed ring, through which the arc-shaped seat is slidably installed inside the fixed ring.

[0012] The drive gear meshes with the gear ring, and the rotation of the drive gear causes the fixed seat to rotate circumferentially.

[0013] The maintenance mechanism includes a linear slide rail assembly, a water tank, and a grinding assembly. The linear slide rail assembly is used to drive the grinding assembly to move linearly through a housing. The water tank is fixedly connected to the nozzle through pipes at both ends of a water pump.

[0014] The linear slide rail assembly is fixedly installed with the frame, and the housing is slidably installed with the linear slide rail assembly through a connecting seat provided on the top.

[0015] The housing drives the nozzle to move linearly via the water tank, and the grinding assembly is fixedly installed to the housing.

[0016] The clamping mechanism includes a clamping cylinder and a clamping arm, wherein the clamping cylinder is used to drive the clamping arm to rotate inside the hinge seat.

[0017] The hinge seat is welded inside the flipping mechanism, and both the clamping cylinder and the clamping arm are hinged inside the hinge seat. The output end of the clamping cylinder is hinged to the clamping arm.

[0018] The technical effects achieved by this utility model are as follows:

[0019] This invention allows the template to be delivered between two sets of flipping mechanisms via a conveyor frame. Since a clamping mechanism is installed inside the flipping mechanism, the clamping cylinder of the clamping mechanism activates, causing the clamping arm, hinged to it, to clamp and fix the template. Because a toothed ring is welded to the surface of the fixing ring, and a flipping motor is mounted on one side of the arc-shaped seat via the fixing seat, the flipping motor drives the drive gear to rotate. Since the toothed ring remains in a fixed position, the rotation of the drive gear causes the arc-shaped plate to rotate inside the fixing ring via the fixing seat, thus achieving the flipping of the template. The flipping angle can also be controlled, facilitating double-sided curing of the template's front and back.

[0020] This invention utilizes a linear slide rail assembly installed at the bottom of the frame. This assembly allows the frame to drive the grinding component to move linearly along the X and Y axes. The grinding component consists of a grinding motor and grinding discs. A water tank is installed on one side of the frame. When the water pump is started, clean water from the tank can be sent through pipes to the nozzles and sprayed out. In conjunction with the grinding component, this effectively improves the curing effect of the template. Attached Figure Description

[0021] Figure 1 This is a three-dimensional view of the overall installation structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the flipping mechanism in this utility model;

[0023] Figure 3 This is a schematic diagram of the arc-shaped seat structure in this utility model;

[0024] Figure 4 This is a schematic diagram of the maintenance mechanism structure in this utility model;

[0025] Figure 5 This is a utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Conveyor frame; 2. Frame; 3. Maintenance mechanism; 31. Linear guide rail assembly; 32. Housing; 33. Water tank; 34. Water pump; 35. Nozzle; 36. Grinding assembly; 4. Mounting base; 5. Lifting cylinder; 6. Tilting mechanism; 61. Fixing ring; 62. Gear ring; 63. Arc-shaped seat; 64. Fixing base; 65. Tilting motor; 66. Drive gear; 7. Clamping mechanism; 71. Hinge seat; 72. Clamping cylinder; 73. Clamping arm. Detailed Implementation

[0028] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0029] like Figure 1-5 As shown, a non-shrink grout template curing device includes a conveyor frame 1, a frame 2 fixedly connected to the top of the conveyor frame 1, and a lifting cylinder 5 fixedly installed on the top of the frame 2 through a mounting base 4.

[0030] A maintenance mechanism 3 is provided on one side of the frame 2. The lifting cylinder 5 is used to drive the tilting mechanism 6 to move vertically, and the tilting mechanism 6 is used to drive the clamping mechanism 7 to rotate circumferentially.

[0031] The flipping mechanism 6 includes a fixed ring 61, an arc-shaped seat 63, and a flipping motor 65. A toothed ring 62 is welded to one side of the fixed ring 61, and the flipping motor 65 is fixedly installed on one side of the arc-shaped seat 63 via a fixed seat 64. The flipping motor 65 is used to drive the drive gear 66 to rotate.

[0032] See attached document Figure 1 , Figure 2 and Figure 3 In this embodiment, the top of the fixed ring 61 is fixedly connected to the output shaft of the lifting cylinder 5, and a limiting groove is provided inside the fixed ring 61. The arc-shaped seat 63 is slidably installed inside the fixed ring 61 through the limiting groove.

[0033] In the above embodiment, the fixed ring 61 can be driven to move vertically by the lifting cylinder 5, thereby driving the clamping mechanism 7 and the template to move synchronously through the arc-shaped seat 63 slidably installed inside the fixed ring 61, so as to lift it to a suitable flipping height, which is convenient for the maintenance of the template.

[0034] More specifically, through the meshing connection between the drive gear 66 and the gear ring 62, and the drive gear 66 can rotate under the action of the flip motor 65, and since the position of the gear ring 62 remains unchanged, the rotation of the drive gear 66 can cause the fixed seat 64 to drive the arc-shaped seat 63 to rotate circumferentially.

[0035] See attached document Figure 1 and Figure 4 In this embodiment, the maintenance mechanism 3 includes a linear slide rail assembly 31, a water tank 33, and a grinding component 36. The linear slide rail assembly 31 is used to drive the grinding component 36 to move linearly through the housing 32. The water tank 33 is fixedly connected to the nozzle 35 through the pipes at both ends of the water pump 34.

[0036] In the above embodiments, the housing 32 can move linearly along the X and Y axes under the action of the linear slide rail assembly 31, thereby achieving a comprehensive curing effect on the surface of the template. At the same time, under the action of the water tank 33, water pump 34 and spray nozzle 35, the grinding assembly 36 can be used to improve the curing effect of the template.

[0037] Furthermore, the linear slide rail assembly 31 is fixedly installed to the frame 2 using bolts and nuts, while the housing 32 is slidably installed to the linear slide rail assembly 31 via a connecting seat provided at the top.

[0038] The connecting seat can be an electric telescopic rod, so that when there is a thick residue on the template surface, the height of the grinding component 36 can be adjusted according to the thickness of the residue, thereby improving the grinding effect.

[0039] Furthermore, since the water tank 33 is installed on both sides of the housing 32, the water tank 33 can drive the nozzle 35 to follow the polishing assembly 36 in linear motion along the X and Y axes during the movement of the housing 32.

[0040] See attached document Figure 3 and Figure 5 In this embodiment, the clamping mechanism 7 includes a clamping cylinder 72 and a clamping arm 73. The clamping cylinder 72 is used to drive the clamping arm 73 to rotate inside the hinge seat 71.

[0041] In the above embodiment, two sets of clamping arms 73 are provided and arranged in a mirror image. Both sets of clamping arms 73 can rotate under the action of clamping cylinders 72 that are hinged to them. The rotation of the clamping arms 73 can clamp and fix templates of different thicknesses, thereby ensuring safety during the flipping process.

[0042] Specifically, since the hinge seat 71 is welded inside the flipping mechanism 6, the hinge seat 71 can rotate circumferentially inside the fixed ring 61. At the same time, since the clamping cylinder 72 and the clamping arm 73 are both hinged inside the hinge seat 71, the template can be flipped and maintained.

[0043] The working principle of this utility model is as follows: After the conveyor frame 1 sends the two ends of the template into the interior of the flipping mechanism 6, the clamping cylinder 72 can be activated to drive the clamping arm 73 to rotate and clamp and fix the template. After the lifting cylinder 5 is activated to move the flipping mechanism 6 to a suitable position, the curing mechanism 3 can be activated.

[0044] By activating the linear slide rail assembly 31 of the maintenance mechanism 3, the housing 32 drives the grinding component 36 to move on the surface of the template according to the set travel path, thereby cleaning the residue on the template surface. At the same time, during the cleaning process, the water pump 34 can be activated to send the clean water inside the water tank 33 into the nozzle 35, thereby improving the maintenance efficiency of the template in conjunction with the grinding component 36.

[0045] Once single-sided curing is complete, the template can be lowered to a suitable height by activating the lifting cylinder 5. The rotating motor 65 is then activated to rotate the drive gear 66, which, through meshing with the gear ring 62, causes the drive gear 66 to rotate in a circular motion. The movement of the drive gear 66 causes the fixed seat 64 to drive the arc-shaped seat 63 to rotate inside the fixed ring 61, thereby rotating the template and curing the back of the template. After curing is complete, the lifting cylinder 5 is activated to lower the template to the top of the conveyor frame 1 along with the rotating mechanism 6. The clamping mechanism 7 is then activated to release the restriction on the template, and the template is removed by activating the conveyor frame 1.

[0046] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A non-shrink grouting material formwork curing device, characterized in that, include: A conveyor frame (1) is fixedly connected to the top of the conveyor frame (1), and a lifting cylinder (5) is fixedly installed on the top of the frame (2) through a mounting seat (4). A maintenance mechanism (3) is provided on one side of the frame (2), the lifting cylinder (5) is used to drive the flipping mechanism (6) to move vertically, and the flipping mechanism (6) is used to drive the clamping mechanism (7) to rotate circumferentially. The flipping mechanism (6) includes a fixed ring (61), an arc-shaped seat (63), and a flipping motor (65). A toothed ring (62) is welded to one side of the fixed ring (61), and the flipping motor (65) is fixedly installed on one side of the arc-shaped seat (63) through a fixed seat (64). The flipping motor (65) is used to drive the drive gear (66) to rotate.

2. The non-shrink grouting material formwork curing device according to claim 1, characterized in that: The top of the fixed ring (61) is fixedly connected to the output shaft of the lifting cylinder (5). A limiting groove is provided inside the fixed ring (61), and the arc-shaped seat (63) is slidably installed inside the fixed ring (61) through the limiting groove.

3. The non-shrink grouting material formwork curing device according to claim 1, characterized in that: The drive gear (66) meshes with the gear ring (62), and the rotation of the drive gear (66) causes the fixed seat (64) to drive the arc-shaped seat (63) to rotate circumferentially.

4. The non-shrink grouting material formwork curing device according to claim 1, characterized in that: The maintenance mechanism (3) includes a linear slide rail assembly (31), a water tank (33) and a grinding assembly (36). The linear slide rail assembly (31) is used to drive the grinding assembly (36) to move linearly through the housing (32). The water tank (33) is fixedly connected to the nozzle (35) through the pipes at both ends of the water pump (34).

5. The non-shrink grouting material formwork curing device according to claim 4, characterized in that: The linear slide rail assembly (31) is fixedly installed with the frame (2), and the housing (32) is slidably installed with the linear slide rail assembly (31) through the connecting seat set at the top.

6. The non-shrink grouting material formwork curing device according to claim 4, characterized in that: The housing (32) drives the nozzle (35) to move linearly through the water tank (33), and the polishing assembly (36) is fixedly installed with the housing (32).

7. The non-shrink grouting material formwork curing device according to claim 1, characterized in that: The clamping mechanism (7) includes a clamping cylinder (72) and a clamping arm (73), wherein the clamping cylinder (72) is used to drive the clamping arm (73) to rotate inside the hinge seat (71).

8. The non-shrink grouting material formwork curing device according to claim 7, characterized in that: The hinge seat (71) is welded inside the flipping mechanism (6). The clamping cylinder (72) and the clamping arm (73) are both hinged inside the hinge seat (71). The output end of the clamping cylinder (72) is hinged to the clamping arm (73).

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