Clamp for polishing casting part
By designing the first linear slide and motor drive, the space occupation problem caused by the atmospheric cylinder required for adjusting the clamping plate spacing of the casting polishing machine is solved, realizing efficient grinding of castings and making it suitable for casting processing in low-ceiling workshops.
Patent Information
- Application Number
- CN202422829824.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing casting polishing machine requires a large cylinder body to adjust the clamping plate spacing, which results in the device occupying a large vertical space and making it difficult to use in low-ceilinged workshops.
The design employs a first linear slide and a motor drive, transmitting driving force through a synchronous toothed belt to achieve adjustment of the clamping plate spacing and rotation of the casting, thereby reducing the device height and minimizing vertical space occupation.
It effectively reduces the vertical space occupied by the device and is suitable for the grinding needs of castings in low-ceiling workshops.
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Figure CN223492954U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fixture technology, for example to a fixture for polishing castings. Background Technology
[0002] A polishing machine for polishing castings is disclosed in related technology (Announcement No.: CN221774229U), including a U-shaped frame. A third housing is disposed inside the U-shaped frame. The lower end face of the third housing and the lower end of the interior of the U-shaped frame are rotatably connected to a rotating shaft via bearings. Clamping plates are fixedly connected to opposite sides of the two rotating shafts. A third cylinder is fixedly connected to the upper end face of the U-shaped frame, and the output end of the third cylinder passes through the upper end face of the U-shaped frame and is fixedly connected to the third housing. A second motor is installed inside the third housing, and the output end of the second motor passes through the lower end face of the interior of the third housing and is fixedly connected to the upper end of the upper rotating shaft.
[0003] In implementing the above embodiments, at least the following problems were found in the related technology:
[0004] This polishing machine for castings uses a third cylinder to adjust the height of the third housing, thereby changing the distance between the two clamping plates and clamping the casting in place. Then, controlling the second motor drives a connected shaft to rotate. Supported by another shaft, the two clamping plates rotate the casting, allowing for polishing of different surfaces. However, to significantly adjust the distance between the clamping plates and clamp castings with varying heights, the moving end of the third cylinder needs sufficient length. This results in a relatively large cylinder body. Furthermore, since the overall height of the device is approximately twice the length of the third cylinder, it occupies a large amount of vertical space, making it unsuitable for use in factories with low ceilings.
[0005] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content
[0006] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.
[0007] This disclosure provides a fixture for polishing castings to reduce the space occupied by the device.
[0008] In some embodiments, the fixture for polishing castings includes: a first support plate; a first rotating shaft rotatably mounted on the first support plate; a first linear slide mounted on the first support plate, the movable end of the first linear slide moving along the axial direction of the first rotating shaft; a second support plate mounted on the movable end of the first linear slide; a second rotating shaft rotatably mounted on the second support plate and coaxially distributed with the first rotating shaft; clamping plates respectively mounted on opposite ends of the first rotating shaft and the second rotating shaft; a motor mounted on the first support plate, the axis of the rotating end of the motor being parallel to the axis of the first rotating shaft; a driving belt gear mounted on the rotating end of the motor; a driven belt gear mounted on the first rotating shaft; and a synchronous toothed belt fitted onto the driving pulley and the driven belt gear.
[0009] Optionally, it further includes: a first pad block, mounted on the first support plate; a first guide rail, mounted on the first pad block; and a first slider, mounted on the first guide rail and connected to the second support plate; wherein the movement direction of the first slider relative to the first guide rail is the same as the movement direction of the moving end of the first linear slide.
[0010] Optionally, it further includes: a third support plate; a second linear slide mounted on the third support plate, wherein the first support plate is mounted on the moving end of the second linear slide; wherein the movement direction of the moving end of the second linear slide is parallel to the movement direction of the moving end of the first linear slide.
[0011] Optionally, it further includes: a second pad block, mounted on the third support plate; a second guide rail, mounted on the second pad block; and a second slider, mounted on the second guide rail and connected to the first support plate; wherein the movement direction of the second slider relative to the second guide rail is the same as the movement direction of the moving end of the second linear slide.
[0012] Optionally, it further includes: a fourth support plate; a third linear slide mounted on the fourth support plate, the third support plate being mounted on the moving end of the third linear slide; wherein the movement direction of the moving end of the third linear slide is perpendicular to the movement direction of the moving end of the second linear slide.
[0013] Optionally, it further includes: a third pad block, mounted on the fourth support plate; a third guide rail, mounted on the third pad block; and a third slider, mounted on the third guide rail and connected to the third support plate; wherein the movement direction of the third slider relative to the third guide rail is the same as the movement direction of the moving end of the third linear slide.
[0014] Optionally, it further includes: a first bearing housing, mounted on the first support plate and sleeved on the first rotating shaft; and a first angular contact ball bearing, mounted opposite to the first bearing housing and the first rotating shaft.
[0015] Optionally, it further includes: a second bearing housing, mounted on the second support plate and sleeved on the second rotating shaft; and a second angular contact ball bearing, mounted opposite to the second bearing housing and the second rotating shaft.
[0016] Optionally, it further includes: reinforcing plates, which are respectively installed at the bends of the first support plate and the second support plate.
[0017] The fixture for sectioning castings provided in this disclosure can achieve the following technical effects:
[0018] This disclosure provides a fixture for profiled castings, comprising a first support plate, a first rotating shaft, a first linear slide, a second support plate, a second rotating shaft, clamping plates, a motor, a driving belt gear, a driven belt gear, and a synchronous toothed belt. The first rotating shaft is rotatably mounted on the first support plate and can rotate relative to it. The first linear slide is mounted on the first support plate, and its moving end moves along the axial direction of the first rotating shaft to provide drive and achieve linear movement. The second support plate is mounted on the moving end of the first linear slide and moves linearly under its drive. The second rotating shaft is rotatably mounted on the second support plate and coaxial with the first rotating shaft, and can rotate relative to it. Clamping plates are respectively mounted on opposite ends of the first and second rotating shafts to clamp the castings. The motor is mounted on the first support plate, and the axis of its rotating end is parallel to the axis of the first rotating shaft, providing driving force to achieve rotational movement. The driving belt gear is mounted on the rotating end of the motor and rotates under its drive. The driven belt gear is mounted on the first rotating shaft to drive its rotation. A synchronous toothed belt is fitted onto the driving pulley and the driven belt gear to transmit driving force.
[0019] In use, controlling the first linear slide moves the second support plate, which in turn moves the second rotating shaft. This changes the distance between the two clamping plates, clamping and fixing the casting. Then, controlling the motor drives the drive belt gear to rotate. Through the synchronous toothed belt, the first rotating shaft rotates. Supported by the second rotating shaft, the two clamping plates rotate the casting, facilitating grinding of different surfaces. When a large change in the distance between the two clamping plates is needed, the moving end of the first linear slide must be able to move a sufficient distance. However, the moving distance of the moving end of the first linear slide is close to the length of the first linear slide itself. Therefore, compared to a design using a cylinder as the drive component, the height of the device is reduced by about half, minimizing the vertical space occupied.
[0020] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0021] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are considered similar elements. The drawings do not constitute a limitation of scale, and wherein:
[0022] Figure 1 This is a cross-sectional view of a jig for profiled castings provided in an embodiment of this disclosure;
[0023] Figure 2 yes Figure 1 Enlarged structural diagram at point A;
[0024] Figure 3 yes Figure 1 Enlarged structural diagram at point B;
[0025] Figure 4 This is a schematic diagram of the main structure of a jig for slicing castings according to an embodiment of the present disclosure;
[0026] Figure 5 This is a rear view structural schematic diagram of a jig for slicing castings provided in an embodiment of this disclosure.
[0027] Figure label:
[0028] 1: First support plate; 2: First rotating shaft; 3: First linear slide; 4: Second support plate; 5: Second rotating shaft; 6: Clamping plate; 7: Motor; 8: Synchronous toothed belt; 9: First guide rail; 10: First slider; 11: Third support plate; 12: Second linear slide; 13: Second guide rail; 14: Second slider; 15: Fourth support plate; 16: Third linear slide; 17: Third guide rail; 18: Third slider; 19: First bearing housing; 20: First angular contact ball bearing; 21: Second bearing housing; 22: Second angular contact ball bearing. Detailed Implementation
[0029] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0030] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0031] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.
[0032] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.
[0033] Unless otherwise stated, the term "multiple" means two or more.
[0034] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.
[0035] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0036] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.
[0037] Combination Figures 1 to 5As shown, this embodiment of the present disclosure provides a fixture for profiled castings, including a first support plate 1, a first rotating shaft 2, a first linear slide 3, a second support plate 4, a second rotating shaft 5, a clamping plate 6, a motor 7, a driving belt gear, a driven belt gear, and a synchronous toothed belt 8. The first rotating shaft 2 is rotatably mounted on the first support plate 1 and can rotate relative to the first support plate 1. The first linear slide 3 is mounted on the first support plate 1, and its moving end moves along the axial direction of the first rotating shaft 2 to provide drive and achieve linear movement. The second support plate 4 is mounted on the moving end of the first linear slide 3 and moves linearly under the drive of the first linear slide 3. The second rotating shaft 5 is rotatably mounted on the second support plate 4 and is coaxially distributed with the first rotating shaft 2; the second rotating shaft 5 can rotate relative to the second support plate 4. The clamping plates 6 are respectively mounted on opposite ends of the first rotating shaft 2 and the second rotating shaft 5 for clamping the castings. Motor 7 is mounted on the first support plate 1. The axis of the rotating end of motor 7 is parallel to the axis of the first rotating shaft 2, providing driving force to achieve rotational motion. A driving belt gear is mounted on the rotating end of motor 7 and rotates under the drive of motor 7. A driven belt gear is mounted on the first rotating shaft 2 to drive the first rotating shaft 2 to rotate. A synchronous toothed belt 8 is fitted onto the driving pulley and the driven belt gear to transmit driving force.
[0038] This embodiment of the invention provides a fixture for polishing castings. In use, controlling the first linear slide 3 moves the second support plate 4, which in turn moves the second rotating shaft 5. This changes the distance between the two clamping plates 6, clamping and fixing the casting. Then, controlling the motor 7 drives the drive belt gear to rotate. Through the synchronous toothed belt 8, the first rotating shaft 2 rotates. Supported by the second rotating shaft 5, the two clamping plates 6 rotate the casting, facilitating polishing of different surfaces. When a large change in the distance between the two clamping plates 6 is required, the moving end of the first linear slide 3 must be able to move a sufficient distance. However, the moving distance of the moving end of the first linear slide 3 is close to the length of the first linear slide 3 itself. Therefore, compared to a design using a cylinder as the driving component, the height of the device is reduced by about half, decreasing the vertical space occupied by the device.
[0039] Optionally, combined Figure 1 , Figure 4 and Figure 5 As shown, it also includes a first pad, a first guide rail 9, and a first slider 10. The first pad is mounted on the first support plate 1. The first guide rail 9 is mounted on the first pad. The first slider 10 is mounted on the first guide rail 9 and is connected to the second support plate 4. The movement direction of the first slider 10 relative to the first guide rail 9 is the same as the movement direction of the moving end of the first linear slide 3, so that the first slider 10 can slide relative to the first guide rail 9 as the moving end of the first linear slide 3 moves.
[0040] In this embodiment, the first pad serves to support and elevate the first guide rail 9 and the first slider 10 to adjust their positions. The first guide rail 9 and the first slider 10 serve to guide and support, thereby improving the stability of the second support plate 4 during movement and reducing the force on the moving end of the first linear slide 3.
[0041] Optionally, combined Figure 1 , Figure 4 and Figure 5 As shown, it also includes a third support plate 11 and a second linear slide 12. The second linear slide 12 is mounted on the third support plate 11, and the first support plate 1 is mounted on the moving end of the second linear slide 12. The direction of movement of the moving end of the second linear slide 12 is parallel to the direction of movement of the moving end of the first linear slide 12.
[0042] In this embodiment, the third support plate 11 is used to support and mount the second linear slide 12, and the second linear slide 12 is used to support and mount the first support plate 1. In use, controlling the second linear slide 12 to operate will drive the first support plate 1 to move, which in turn will drive the clamped casting to move, thereby facilitating the grinding of different parts of the casting.
[0043] Optionally, combined Figure 1 , Figure 4 and Figure 5 As shown, it also includes a second pad, a second guide rail 13, and a second slider 14. The second pad is mounted on the third support plate 11. The second guide rail 13 is mounted on the second pad. The second slider 14 is mounted on the second guide rail 13 and connected to the first support plate 1. The movement direction of the second slider 14 relative to the second guide rail 13 is the same as the movement direction of the moving end of the second linear slide 12, so that the second slider 14 can slide relative to the second guide rail 13 as the moving end of the second linear slide 12 moves.
[0044] In this embodiment, the second pad serves to support and elevate the second guide rail 13 and the second slider 14 to adjust their positions. The second guide rail 13 and the second slider 14 serve as guide supports to improve the stability of the first support plate 1 during movement and reduce the force on the moving end of the second linear slide 12.
[0045] Optionally, combined Figure 1 , Figure 4 and Figure 5 As shown, it also includes a fourth support plate 15 and a third linear slide 16. The third linear slide 16 is mounted on the fourth support plate 15, and the third support plate 11 is mounted on the moving end of the third linear slide 16. The movement direction of the moving end of the third linear slide 16 is perpendicular to the movement direction of the moving end of the second linear slide 12.
[0046] In this embodiment, the fourth support plate 15 is used to connect to other equipment and support the installation of the third linear slide 16, which in turn supports the installation of the third support plate 11. In use, controlling the third linear slide 16 moves the third support plate 11, ultimately moving the clamped casting. Furthermore, since the movement direction of the moving end of the third linear slide 16 is perpendicular to the movement direction of the moving end of the second linear slide 12, the clamped casting can move automatically within a plane, further facilitating the grinding of different parts of the casting.
[0047] Optionally, combined Figure 1 , Figure 4 and Figure 5 As shown, it also includes a third pad, a third guide rail 17, and a third slider 18. The third pad is mounted on the fourth support plate 15. The third guide rail 17 is mounted on the third pad. The third slider 18 is mounted on the third guide rail 17 and connected to the third support plate 11. The movement direction of the third slider 18 relative to the third guide rail 17 is the same as the movement direction of the moving end of the third linear slide 16, so that the third slider 18 can slide relative to the third guide rail 17 as the moving end of the third linear slide 16 moves.
[0048] In this embodiment, the third pad serves to support and elevate the third guide rail 17 and the third slider 18 to adjust their positions. The third guide rail 17 and the third slider 18 serve as guide supports to improve the stability of the third support plate 11 during movement and reduce the force on the moving end of the third linear slide 16.
[0049] Optionally, combined Figure 1 and Figure 2 As shown, it also includes a first bearing housing 19 and a first angular contact ball bearing 20. The first bearing housing 19 is mounted on the first support plate 1 and sleeved on the first rotating shaft 2. The first angular contact ball bearing 20 is mounted opposite to the first bearing housing 19 and the first rotating shaft 2.
[0050] In this embodiment, the first bearing housing 19 is used to support and mount the first angular contact ball bearing 20, and to limit the position of the first angular contact ball bearing 20. The oppositely mounted first angular contact ball bearing 20 is used to support and mount the rotatable first shaft 2, bear the axial and radial forces on the first shaft 2, reduce the friction force on the first shaft 2, and improve the rotational accuracy of the first shaft 2.
[0051] Optionally, combined Figure 1 and Figure 3As shown, it also includes a second bearing housing 21 and a second angular contact ball bearing 22. The second bearing housing 21 is mounted on the second support plate 4 and sleeved on the second rotating shaft 5. The second angular contact ball bearing 22 is mounted opposite to the second bearing housing 21 and the second rotating shaft 5.
[0052] In this embodiment, the second bearing housing 21 is used to support and mount the second angular contact ball bearing 22, and to limit the movement of the second angular contact ball bearing 22. The opposingly mounted second angular contact ball bearing 22 is used to support and mount the rotatable second shaft 5, bear the axial and radial forces on the second shaft 5, reduce the frictional force on the second shaft 5, and improve the rotational accuracy of the second shaft 5.
[0053] Optionally, it also includes reinforcing plates. The reinforcing plates are respectively installed at the bends of the first support plate 1 and the second support plate 4.
[0054] In this embodiment, reinforcing plates are also installed at the bends of the first support plate 1 and the second support plate 4, respectively. The reinforcing plates are used to improve the structural strength of the first support plate 1 and the second support plate 4, so as to prevent the bends of the first support plate 1 and the second support plate 4 from breaking or deforming under the action of external force.
[0055] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A fixture for slitting castings, characterized in that, include: First support plate; The first rotating shaft is rotatably mounted on the first support plate; A first linear slide is mounted on the first support plate, and the moving end of the first linear slide moves along the axial direction of the first rotating shaft. The second support plate is installed on the moving end of the first linear slide. The second rotating shaft is rotatably mounted on the second support plate and is coaxially distributed with the first rotating shaft; Clamping plates are respectively installed at opposite ends of the first rotating shaft and the second rotating shaft; A motor is mounted on the first support plate, and the axis of the rotating end of the motor is parallel to the axis of the first rotating shaft. The drive gear is installed on the rotating end of the motor; Driven belt gear, mounted on the first rotating shaft; A synchronous toothed belt is fitted onto the driving pulley and the driven belt gear.
2. The fixture for sectioning castings according to claim 1, characterized in that, Also includes: The first pad is installed on the first support plate; The first guide rail is mounted on the first pad; The first slider is mounted on the first guide rail and connected to the second support plate; The direction of movement of the first slider relative to the first guide rail is the same as the direction of movement of the moving end of the first linear slide.
3. A fixture for sectioning castings according to claim 1, characterized in that, Also includes: Third support plate; The second linear slide is mounted on the third support plate, and the first support plate is mounted on the moving end of the second linear slide. The movement direction of the moving end of the second linear slide is parallel to the movement direction of the moving end of the first linear slide.
4. A fixture for polishing castings according to claim 3, characterized in that, Also includes: The second pad is installed on the third support plate; The second guide rail is mounted on the second pad; The second slider is mounted on the second guide rail and connected to the first support plate; The direction of movement of the second slider relative to the second guide rail is the same as the direction of movement of the moving end of the second linear slide.
5. A fixture for sectioning castings according to claim 3, characterized in that, Also includes: Fourth support plate; The third linear slide is mounted on the fourth support plate, and the third support plate is mounted on the moving end of the third linear slide. The direction of movement of the moving end of the third linear slide is perpendicular to the direction of movement of the moving end of the second linear slide.
6. A fixture for sectioning castings according to claim 5, characterized in that, Also includes: The third pad is installed on the fourth support plate; The third guide rail is installed on the third pad; The third slider is mounted on the third guide rail and connected to the third support plate; The direction of motion of the third slider relative to the third guide rail is the same as the direction of motion of the moving end of the third linear slide.
7. A fixture for slitting castings according to any one of claims 1 to 6, characterized in that, Also includes: The first bearing housing is mounted on the first support plate and sleeved on the first rotating shaft; The first angular contact ball bearing is mounted between the first bearing housing and the first rotating shaft.
8. A fixture for slitting castings according to any one of claims 1 to 6, characterized in that, Also includes: The second bearing housing is mounted on the second support plate and sleeved on the second rotating shaft; The second angular contact ball bearing is mounted between the second bearing housing and the second rotating shaft.
9. A fixture for slitting castings according to any one of claims 1 to 6, characterized in that, Also includes: Reinforcing plates are installed at the bends of the first support plate and the second support plate, respectively.
Citation Information
Patent Citations
Polishing machine for polishing casting parts
CN221774229U