Deburring device for end part of plastic cable tie

By designing a device that includes an installation frame, a feeding hopper, a conveyor belt, and a dry ice spray pipe, the problem of automation and thorough burr removal of traditional cable tie deburring devices is solved, realizing automated burr removal and inner hole cleaning of the cable tie ends.

CN223493700UActive Publication Date: 2025-10-31常州市旭田塑胶科技有限公司
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Patent Information

Application Number
CN202423094937.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-31
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Traditional deburring devices for plastic cable ties cannot achieve automatic loading and unloading, and cannot ensure that the inner hole of the end faces upward, resulting in incomplete deburring.

Method used

Design a device comprising an installation frame, a feeding hopper, a lower circulating conveyor belt, an upper circulating pressing belt, rollers, a gear set, a limiting plate, a crossbeam, and a dry ice spray pipe. The device uses the lower circulating conveyor belt and the upper circulating pressing belt to clamp the cable tie, and uses the dry ice spray pipe to remove burrs from the inner wall and edge of the cable tie end.

Benefits of technology

It achieves automated removal of burrs at the ends of cable ties, ensuring thorough removal of burrs from the inner wall and edges, and adapts to mass production of cable ties with different placement postures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable tie production, in particular to a plastic cable tie end deburring device which is reasonable in structural design and mainly comprises a mounting frame, a feeding hopper, a lower circulating conveying belt, an upper circulating pressing belt, a roll shaft, a gear set, a limiting plate, a cross beam and a dry ice spraying pipe. A discharging area facilitating discharging of the feeding hopper is jointly defined by the lower circulating conveying belt and the two upper circulating pressing belts, strip-shaped conveying grooves used for clamping strip parts in plastic ribbons are evenly distributed in the outer surface of the lower circulating conveying belt, and the plastic ribbons are jointly clamped and conveyed through the lower circulating conveying belt and the upper circulating pressing belts on one side. The end of the plastic cable tie moves along the deburring area, an inner hole of the plastic cable tie is vertical in the displacement process, dry ice is sprayed downwards through the dry ice spraying pipe, and burrs on the inner hole wall and the edge of the end of the plastic cable tie can be thoroughly removed.
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Description

Technical Field

[0001] This utility model relates to the field of cable tie production technology, and in particular to a deburring device for the ends of plastic cable ties. Background Technology

[0002] Cable ties, also known as wire ties, cable bundles, or locking straps, are straps used to bundle things together. They are generally classified by material, such as nylon cable ties, stainless steel cable ties, and powder-coated stainless steel cable ties. By function, they are classified as ordinary cable ties, removable cable ties, label cable ties, fixed locking cable ties, pin-type cable ties, heavy-duty cable ties, etc. However, plastic cable ties often develop burrs on their edges during the manufacturing process. These burrs frequently cause the cable tie ends to jam against the head during later use, affecting its usability. Therefore, a deburring device is needed to remove these burrs.

[0003] Traditional deburring devices for plastic cable ties have several shortcomings. First, they cannot automatically load and unload plastic cable ties, making them unsuitable for deburring batches of cable ties with inconsistent end shapes. Second, they cannot keep the inner hole of the end facing upwards, resulting in incomplete deburring of the inner wall and edges of the end. Therefore, it is necessary to optimize and improve traditional deburring devices for plastic cable ties. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned problems in traditional technology and provide a device for deburring the ends of plastic cable ties.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] A deburring device for plastic cable ties includes a mounting frame, a feeding hopper, a lower circulating conveyor belt, an upper circulating pressing belt, rollers, a gear set, a limiting plate, a crossbeam, and a dry ice spray pipe. Two mounting frames are arranged side-by-side, with a feeding hopper fixedly installed between them. A lower circulating conveyor belt located below the feeding hopper and upper circulating pressing belts located on either side of the feeding hopper are installed between the two mounting frames. Each of the lower and upper circulating pressing belts has multiple rollers installed inside to drive its rotation. The rollers on the lower and upper circulating pressing belts are positioned opposite each other. A set of rollers are connected by a gear set for transmission. The outer surface of the lower circulating conveyor belt is evenly distributed with strip-shaped conveying grooves for holding the strip portion of the plastic cable tie. The upper belt body of the lower circulating conveyor belt and the lower belt body of the lower circulating conveyor belt are in close contact with each other. Several sets of limiting plates are installed between the two mounting frames. Under the limitation of the limiting plates, the lower circulating conveyor belt and the upper circulating pressing belt each have a deburring area between them and the corresponding side mounting frame to facilitate the exposure of the middle end of the plastic cable tie. Two dry ice spray pipes located directly above the deburring area are installed between the two mounting frames through a crossbeam.

[0007] Furthermore, in the aforementioned deburring device for the ends of plastic cable ties, the spacing between the two mounting frames is equal to the overall length of the plastic cable tie.

[0008] Furthermore, in the aforementioned plastic cable tie end deburring device, the upper end of the feeding hopper is provided with a feeding inlet, the lower end of the feeding hopper is provided with a feeding outlet, the length of the feeding outlet is equal to the overall length of the plastic cable tie, and the width of the feeding outlet is 2 to 3 times the width of the strip portion of the plastic cable tie.

[0009] Furthermore, in the aforementioned plastic cable tie end deburring device, the two upper circulating pressure bands have different lengths, with the upper circulating pressure band located below the crossbeam having a longer length.

[0010] Furthermore, in the aforementioned plastic cable tie end deburring device, an anti-slip structure is provided between the roller shaft and the lower circulating conveyor belt or upper circulating pressure belt, and anti-slip tooth grooves are provided near both ends of the roller shaft, and two rings of anti-slip protrusions that cooperate with the anti-slip tooth grooves are provided on the inner side of the lower circulating conveyor belt or upper circulating pressure belt.

[0011] Furthermore, in the aforementioned plastic cable tie end deburring device, the outer end of at least one of the rollers is connected to the output shaft of a drive motor via a coupling, and the drive motor is mounted on an adjacent mounting frame.

[0012] Furthermore, in the aforementioned plastic cable tie end deburring device, the thickness of the strip conveying groove is equal to the thickness of the strip portion in the plastic cable tie, the width of the strip conveying groove is 1.2 to 1.4 times the width of the strip portion in the plastic cable tie, and the length of the strip conveying groove is equal to the length difference between the strip portion and the end of the plastic cable tie.

[0013] Furthermore, in the aforementioned deburring device for the ends of plastic cable ties, the dry ice spray pipe is externally connected to a dry ice cleaning machine capable of supplying dry ice to it.

[0014] The beneficial effects of this utility model are:

[0015] This utility model has a reasonable structural design, mainly consisting of an installation frame, a feeding hopper, a lower circulating conveyor belt, an upper circulating pressure belt, rollers, a gear set, a limiting plate, a crossbeam, and a dry ice spray pipe. The lower circulating conveyor belt and two upper circulating pressure belts together form a feeding area that facilitates material feeding from the feeding hopper. The outer surface of the lower circulating conveyor belt is evenly distributed with strip-shaped conveying grooves for holding the strip portion of the plastic cable tie. The plastic cable tie is clamped and conveyed by the lower circulating conveyor belt and the upper circulating pressure belt on one side. The end of the plastic cable tie is moved along the deburring area, and its inner hole is vertical during the movement. Dry ice is sprayed downwards by the dry ice spray pipe to thoroughly remove the burrs on the inner wall and edges of the end of the plastic cable tie.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the plastic cable tie in this utility model;

[0020] Figure 3 This is a schematic diagram of the feeding hopper in this utility model;

[0021] Figure 4 This is a schematic diagram showing the positions of the lower circulating conveyor belt and the upper circulating pressing belt in this utility model;

[0022] Figure 5 This is a schematic diagram of the limiting plate in this utility model;

[0023] Figure 6 This is a schematic diagram of the dry ice spray pipe in this utility model;

[0024] In the attached diagram, the components represented by each number are as follows:

[0025] 1- Mounting frame, 2- Feeding hopper, 3- Lower circulating conveyor belt, 4- Upper circulating pressing belt, 5- Roller, 6- Gear set, 7- Limiting plate, 8- Crossbeam, 9- Dry ice spray pipe, 10- Strip conveyor trough, 11- Anti-deviation trough, 12- Plastic cable tie, 121- Belt section, 122- End. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1-6As shown, this embodiment is a deburring device for the ends of plastic cable ties, including a mounting frame 1, a feeding hopper 2, a lower circulating conveyor belt 3, an upper circulating pressure belt 4, rollers 5, a gear set 6, a limiting plate 7, a crossbeam 8, and a dry ice spray pipe 9. There are two mounting frames 1 arranged side-by-side, with the feeding hopper 2 fixedly installed between the two mounting frames 1. The lower circulating conveyor belt 3 is located below the feeding hopper 2, and the upper circulating pressure belts 4 are located on both sides of the feeding hopper 2. Each of the lower circulating conveyor belt 3 and the upper circulating pressure belt 4 has multiple rollers 5 installed inside to drive their rotation. The outer ends of a pair of opposing rollers in the lower circulating conveyor belt 3 and the upper circulating pressure belt 4 are connected by a gear set 6, which consists of two mutually closed gears.

[0028] In this embodiment, the outer surface of the lower circulating conveyor belt 3 is evenly distributed with strip-shaped conveying grooves 10 for holding the strip portion 121 of the plastic cable tie 12. The upper belt body and the lower belt body of the lower circulating conveyor belt 3 are in contact with each other. The thickness of the strip-shaped conveying groove 10 is equal to the thickness of the strip portion 121 of the plastic cable tie 12, the width of the strip-shaped conveying groove 10 is 1.2 to 1.4 times the width of the strip portion 121 of the plastic cable tie 12, and the length of the strip-shaped conveying groove 10 is equal to the length difference between the strip portion 121 and the end portion 122 of the plastic cable tie 12.

[0029] In this embodiment, several sets of limiting plates 7 are installed between the two mounting frames 1. The limiting plates 7 are provided with anti-deviation grooves 11 that match the width of the belt in the lower circulating conveyor belt 3 or the upper circulating pressing belt 4. The depth of the anti-deviation grooves 11 is less than or equal to the thickness of the belt in the lower circulating conveyor belt 3 or the upper circulating pressing belt 4.

[0030] In this embodiment, the lower circulating conveyor belt 3 and the upper circulating pressing belt 4 are each limited by the limiting plate 7 and the corresponding side mounting frame 1, leaving a deburring area to expose the middle end 122 of the plastic cable tie 12. Two dry ice spray pipes 9 located directly above the deburring area are installed between the two mounting frames 1 through the crossbeam 8.

[0031] In this embodiment, the spacing between the two mounting frames 1 is equal to the total length of the plastic cable ties 12.

[0032] In this embodiment, the upper end of the feeding hopper 2 is provided with a feeding inlet, and the lower end of the feeding hopper 2 is provided with a feeding outlet. The length of the feeding outlet is equal to the overall length of the plastic cable tie 12, and the width of the feeding outlet is 2 to 3 times the width of the strip portion 121 in the plastic cable tie 12.

[0033] In this embodiment, the two upper circulating pressure belts 4 have different lengths, with the one located below the crossbeam 8 being longer. The longer upper circulating pressure belt 4 mainly cooperates with the lower circulating conveyor belt 33 to clamp and displace the plastic cable ties 12. The shorter upper circulating pressure belt 4 mainly provides internal thrust to prevent the material at the discharge point from shifting outward due to compression.

[0034] In this embodiment, an anti-slip structure is provided between the roller 5 and the lower circulating conveyor belt 3 or the upper circulating pressure belt 4. Anti-slip grooves are provided near both ends of the roller 5, and two rings of anti-slip protrusions that cooperate with the anti-slip grooves are provided on the inner side of the lower circulating conveyor belt 3 or the upper circulating pressure belt 4.

[0035] In this embodiment, the outer end of at least one roller 5 is connected to the output shaft of the drive motor via a coupling, and the drive motor is mounted on the adjacent mounting frame 1.

[0036] In this embodiment, the dry ice spray pipe 9 is externally connected to a dry ice cleaning machine that can supply dry ice to it.

[0037] A specific application of this embodiment is as follows: This device mainly consists of an installation frame 1, a feeding hopper 2, a lower circulating conveyor belt 3, an upper circulating pressure belt 4, a roller 5, a gear set 6, a limiting plate 7, a crossbeam 8, and a dry ice spray pipe 9. The lower circulating conveyor belt 3 and the two upper circulating pressure belts 4 together form a feeding area that facilitates the feeding of material from the feeding hopper 2. The outer surface of the lower circulating conveyor belt 3 is evenly distributed with strip-shaped conveying grooves 10 for holding the strip portion 121 of the plastic cable tie 12. The lower circulating conveyor belt 3 and the upper circulating pressure belt 4 on one side are used to clamp and convey the plastic cable tie 12. The end 122 of the plastic cable tie 12 is displaced along the deburring area, and its inner hole is vertical during the displacement process. Dry ice is sprayed downward by the dry ice spray pipe 9, which can thoroughly remove the burrs on the inner hole wall and edge of the end of the plastic cable tie.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A device for deburring the ends of plastic cable ties, characterized in that, The system includes an installation frame, a feeding hopper, a lower circulating conveyor belt, an upper circulating pressure belt, rollers, a gear set, a limiting plate, a crossbeam, and a dry ice spray pipe. There are two installation frames arranged side-by-side. A feeding hopper is fixedly installed between the two installation frames. A lower circulating conveyor belt located below the feeding hopper and upper circulating pressure belts located on either side of the feeding hopper are installed between the two installation frames. Each of the lower and upper circulating pressure belts has multiple rollers installed inside to drive its rotation. The outer ends of a pair of rollers on opposite sides of the lower and upper circulating pressure belts are open... The transmission is connected via a gear set. The outer surface of the lower circulating conveyor belt is evenly distributed with strip-shaped conveyor grooves for holding the strip portion of the plastic cable ties. The upper belt body of the lower circulating conveyor belt and the lower belt body of the lower circulating conveyor belt are in close contact with each other. Several sets of limiting plates are installed between the two mounting frames. Under the limitation of the limiting plates, the lower circulating conveyor belt and the upper circulating pressing belt each have a deburring area between them and the corresponding side mounting frame to facilitate the exposure of the middle end of the plastic cable tie. Two dry ice spray pipes located directly above the deburring area are installed between the two mounting frames through a crossbeam.

2. The deburring device for the ends of plastic cable ties according to claim 1, characterized in that, The spacing between the two mounting frames is equal to the total length of the plastic cable ties.

3. The deburring device for the ends of plastic cable ties according to claim 2, characterized in that, The upper end of the feeding hopper is provided with a feeding inlet, and the lower end of the feeding hopper is provided with a feeding outlet. The length of the feeding outlet is equal to the overall length of the plastic cable tie, and the width of the feeding outlet is 2 to 3 times the width of the strip portion of the plastic cable tie.

4. The deburring device for the ends of plastic cable ties according to claim 3, characterized in that, The two upper circulation pressure belts have different lengths, with the upper circulation pressure belt located below the crossbeam being longer.

5. The deburring device for the ends of plastic cable ties according to claim 4, characterized in that, An anti-slip structure is provided between the roller shaft and the lower circulating conveyor belt or the upper circulating pressure belt. Anti-slip grooves are provided near both ends of the roller shaft, and two rings of anti-slip protrusions that cooperate with the anti-slip grooves are provided on the inner side of the lower circulating conveyor belt or the upper circulating pressure belt.

6. The deburring device for the ends of plastic cable ties according to claim 5, characterized in that, At least one of the rollers has its outer end connected to the output shaft of a drive motor via a coupling, the drive motor being mounted on an adjacent mounting frame.

7. The deburring device for the ends of plastic cable ties according to claim 6, characterized in that, The thickness of the strip conveying groove is equal to the thickness of the strip portion of the plastic cable tie, the width of the strip conveying groove is 1.2 to 1.4 times the width of the strip portion of the plastic cable tie, and the length of the strip conveying groove is equal to the length difference between the strip portion and the end portion of the plastic cable tie.

8. The deburring device for the ends of plastic cable ties according to claim 7, characterized in that, The dry ice spray pipe is externally connected to a dry ice cleaning machine that can supply dry ice to it.