Flaky material boxing production line
By introducing a pre-packaging production system and a post-packaging packaging system into the sheet material cartoning production line, and combining various automated equipment to achieve online production and automatic feeding of plastic pallets, the problems of low automation and high labor costs in existing technologies are solved, warehouse floor space and transportation costs are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202423001954.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing sheet material packaging production lines have low levels of automation and high levels of manual labor, resulting in high labor costs, large warehouse footprints, and difficulties in storing and transporting plastic pallets.
The system employs a pre-packaging production system and a post-packaging packaging system, combined with AGV feeding devices, sheet feeding machines, liquid spraying devices, stacking material handling devices, pillow packing devices, heat shrinking devices, weighing devices, inspection and rejection devices, cartoning machines, blister packing machines, accompanying package component unloading mechanisms, and transfer mechanisms to achieve online production and automatic unloading of plastic pallets, reducing warehouse space occupation and manual unloading requirements.
It improved the automation level of the production line, reduced warehouse floor space and transportation costs, lowered labor costs, and increased material unloading speed and production efficiency.
Smart Images
Figure CN223494973U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food and pharmaceutical packaging technology, specifically to a production line for boxing sheet materials. Background Technology
[0002] In existing black mosquito mat production lines, raw materials need to be manually fed into the sheet-forming machine, requiring two people per machine for continuous feeding and one person to transport the raw materials. After the pesticide is sprayed, the integrity of the raw materials and the flame needs to be manually checked online, requiring 2-3 people per line. Before the mat is placed into the pillowcase, the iron support needs to be manually placed, requiring 1-2 people per line. In other words, for a single-box line, placing the pillowcase onto the plastic tray and iron support manually requires 2-3 people; while for a 3+1 (one box contains three materials) line, placing the combustion plate + pillowcase + plastic tray requires 4-5 people. Moreover, the plastic trays are all finished blister packs, which are difficult to transport and store, requiring a large amount of warehouse space for packaging materials. This production line suffers from low automation, high manual involvement, high labor costs, large warehouse space requirements, and high production costs due to the transportation of bulk packaging materials. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a production line for packaging sheet materials that can produce plastic trays online, reduce warehouse space occupation, improve automation, and reduce labor costs.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A sheet material cartoning production line includes a pre-cartoning production system, a cartoning device, and a post-cartoning packaging system. The pre-cartoning production system is used for material production before cartoning, and the post-cartoning packaging system is used for material packaging after cartoning. The cartoning device is connected between the pre-cartoning production system and the post-cartoning packaging system. The cartoning device includes a cartoning machine, a blister packing machine, a component feeding mechanism, and a transfer mechanism. The blister packing machine is used for online production of plastic trays, the component feeding mechanism is used for feeding components that are included in the carton, and the transfer mechanism is used for transferring materials.
[0006] As a further improvement to the above technical solution:
[0007] The pre-packaging production system includes an AGV feeding device, a sheeting machine, a spraying device, a stacking and feeding device, a first pillow-packing device, a first heat-shrinking device, and a weighing device arranged in sequence. A detection and rejection device is provided between the spraying device and the stacking and feeding device. The weighing device is connected to the input end of the boxing device. The post-packaging packaging system includes a second pillow-packing device, a second heat-shrinking device, a boxing device, a labeling device, and a strapping device. The second pillow-packing device is connected to the boxing device. A three-stage detection and rejection device is provided between the boxing device and the second pillow-packing device.
[0008] A first support feeding device is provided between the stacked feeding device and the first pillow bag device.
[0009] The boxing device also includes a circulating conveyor line and an integrated conveyor line. The circulating conveyor line is connected to the weighing device. The circulating conveyor line and the blister pack machine are located on both sides of the integrated conveyor line. The transfer mechanism includes a plastic tray transfer spider and a pillow bag transfer spider. The accompanying package component unloading mechanism is a second support unloading mechanism. The plastic tray transfer spider, the second support unloading mechanism, and the pillow bag transfer spider are arranged at intervals along the conveying direction of the integrated conveyor line.
[0010] A pillow bag buffer device is provided on one side of the circulating conveyor line.
[0011] The cartoning machine is provided in multiple units, and the input ends of the multiple cartoning machines are all connected to the integrated conveyor line, and the output ends of the multiple cartoning machines are all connected to the second pillow bag device.
[0012] The cartoning device also includes a pillow bag conveyor line, which is connected to a weighing device. The pillow bag conveyor line and the blister pack machine are located on both sides of the cartoning machine. The cartoning machine is connected to a second pillow bag device. The transfer mechanism includes a plastic tray transfer robot and a pillow bag transfer robot. The accompanying package component unloading mechanism is a combustion plate unloading station, which is located inside the cartoning machine.
[0013] The pillowcase conveyor line includes multiple parallel pillowcase conveyor belts. The input end of the pillowcase conveyor line is equipped with a multi-spinning mechanism, which is used to convey the pillowcases input by the weighing device to the multiple pillowcase conveyor belts respectively.
[0014] The cartoning machine is a horizontal cartoning machine.
[0015] The cartoning machine is a vertical cartoning machine.
[0016] Compared with the prior art, the advantages of this utility model are:
[0017] The sheet material cartoning production line disclosed in this utility model has the following steps: a pre-cartoning production system produces the cartoning material, a cartoning device cartons the material, and a post-cartoning packaging system packages the carton. The cartoning device is equipped with a blister packer that can produce plastic trays online, eliminating the need to reserve a large amount of warehouse space to store the finished plastic trays, thus reducing warehouse floor space and transportation costs. At the same time, the accompanying packaging component unloading mechanism can realize automatic unloading of the accompanying packaging components inside the box, eliminating the need for manual unloading, improving unloading speed and reducing labor costs. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a single-box production line for sheet materials according to Embodiment 1 of this utility model.
[0019] Figure 2 This is a schematic diagram of the boxing device in Embodiment 1 of this utility model.
[0020] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of this utility model (3+1 production line).
[0021] Figure 4 This is a schematic diagram of the boxing device in Embodiment 2 of this utility model.
[0022] The labels in the diagram represent: 1. AGV feeding device; 2. Sheeter; 3. Spraying device; 4. Inspection and rejection device; 5. Stacking and handling device; 6. First pillow-pack device; 7. First heat-shrinking device; 8. Weighing device; 9. Cartoning device; 91. Cartoning machine; 92. Blister machine; 93. Packaging component unloading mechanism; 94. Transfer mechanism; 941. Plastic pallet transfer spider arm; 942. Pillow-pack transfer spider arm; 943. Plastic pallet transfer robot arm; 944. Pillow bag transfer robot; 95. Circulating conveyor line; 951. Pillow bag buffer device; 96. Integrated conveyor line; 97. Pillow bag conveyor line; 971. Pillow bag conveyor belt; 972. One-to-many mechanism; 10. Three-stage inspection and rejection device; 11. Second pillow bag device; 12. Second heat shrink device; 13. Packing device; 14. Labeling device; 15. Strapping device; 16. First support unloading device; 20. Pre-packing production system; 30. Post-packing packaging system. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] Example 1 (Single-box cable)
[0028] Figure 1 and Figure 2 This invention illustrates an embodiment of a sheet material cartoning production line. The sheet material cartoning production line of this embodiment includes a pre-cartoning production system 20, a cartoning device 9, and a post-cartoning packaging system 30. The pre-cartoning production system 20 is used for material production before cartoning, and the post-cartoning packaging system 30 is used for material packaging after cartoning. The cartoning device 9 is connected between the pre-cartoning production system 20 and the post-cartoning packaging system 30. The cartoning device 9 includes a cartoning machine 91, a blister packing machine 92, a component feeding mechanism 93, and a transfer mechanism 94. The blister packing machine 92 is used for online production of plastic trays, the component feeding mechanism 93 is used for feeding components that are included in the carton, and the transfer mechanism 94 is used for transferring materials.
[0029] This sheet material cartoning production line consists of a pre-cartoning production system 20 that produces the cartoning material, a cartoning device 9 that cartons the material, and a post-cartoning packaging system 30 that packages the boxes. The cartoning device 9 is equipped with a blister packer 92 that can produce plastic trays online, eliminating the need to reserve a large amount of warehouse space to store finished plastic trays, thus reducing warehouse floor space and transportation costs. At the same time, the accompanying packaging component unloading mechanism 93 can automatically unload the accompanying packaging components inside the box, eliminating the need for manual unloading, improving unloading speed and reducing labor costs.
[0030] Furthermore, in this embodiment, the pre-packaging production system 20 includes an AGV feeding device 1, a sheet-making machine 2, a spraying device 3, a stacking material handling device 5, a first pillow-packing device 6, a first heat-shrinking device 7, and a weighing device 8 arranged sequentially. A detection and rejection device 4 is provided between the spraying device 3 and the stacking material handling device 5. The weighing device 8 is connected to the input end of the boxing device 9. The post-packaging packaging system 30 includes a second pillow-packing device 11, a second heat-shrinking device 12, a boxing device 13, a labeling device 14, and a strapping device 15. The second pillow-packing device 11 is connected to the boxing device 9. A three-stage detection and rejection device 10 is provided between the boxing device 9 and the second pillow-packing device 11.
[0031] The production process of the sheet material boxing production line is as follows: AGV trolley transports stacked sheet materials to sheet feeder 2 → sheet feeder 2 splits the sheet materials → spraying device 3 sprays liquid onto the sheet materials → inspection and rejection device 4 inspects and rejects the sprayed sheet materials → stacking and handling device 5 stacks the sheet materials and adjusts the heat source → first pillow packing device 6 wraps the stacked sheet materials with film to form a pillow pack → first heat shrinking device 7 shrinks the film → weighing device 8 weighs the pillow pack → boxing device 9 boxes the sheet materials → third-stage inspection and rejection device 10 inspects and rejects the production date, shelf life, etc. on the box → second pillow packing device 11 wraps the box with film → second heat shrinking device 12 shrinks the film → boxing device 13 boxes the packaged boxes → labeling device 14 labels the boxes → strapping device 15 straps the boxes → output.
[0032] Furthermore, in this embodiment, a first support feeding device 16 is provided between the stacking material preparation device 5 and the first pillow-bag device 6. After the stacking material preparation device 5 has finished stacking the flame and the material, the first support feeding device 16 places the combustion support into the first pillow-bag device 6 to wrap the material, thus preventing the combustion support from being lost.
[0033] Furthermore, such as Figure 2 As shown, in this embodiment, the cartoning device 9 further includes a circulating conveyor line 95 and an integrated conveyor line 96. The circulating conveyor line 95 is connected to the weighing device 8. The circulating conveyor line 95 and the blister pack machine 92 are located on both sides of the integrated conveyor line 96. The transfer mechanism 94 includes a plastic tray transfer spider arm 941 and a pillow bag transfer spider arm 942. The accompanying package component unloading mechanism 93 is a second support unloading mechanism. The plastic tray transfer spider arm 941, the second support unloading mechanism, and the pillow bag transfer spider arm 942 are arranged alternately along the conveying direction of the integrated conveyor line 96. After the sheet pillow bag is weighed by the weighing device 8, it enters the circulating conveyor line 95 for circulating conveying. The blister pack machine 92 produces plastic trays online. The plastic tray transfer spider arm 941 grabs the plastic tray and moves it to the integrated conveyor line 96. The second support unloading mechanism unloads the combustion support onto the plastic tray. The pillow bag transfer spider arm 942 grabs the sheet pillow bag onto the plastic tray, clamps the combustion support in the middle, and then enters the cartoning machine 91 for cartoning. The circular conveyor line 95 is designed to continuously transport sheet material pillow bundles, preventing the pillow bundle transfer spider arm 942 from failing to grasp them in time, thus providing a buffering effect.
[0034] Furthermore, in this embodiment, a pillow bag buffer device 951 is provided on one side of the circulating conveyor line 95. The pillow bag buffer device 951 buffers a certain amount of sheet-shaped pillow bags, so that when the production system 20 before the front-end boxing fails, there is no need to shut down the entire line, ensuring the orderly progress of the rear-end boxing.
[0035] Furthermore, in this embodiment, multiple cartoning machines 91 are provided, and the input ends of all multiple cartoning machines 91 are connected to the integrated conveyor line 96, and the output ends of all multiple cartoning machines 91 are connected to the second pillow bag device 11. This improves the cartoning speed.
[0036] Furthermore, in this embodiment, the cartoning machine 91 is a horizontal cartoning machine to accommodate the requirements of side openings.
[0037] Furthermore, in this embodiment, there are multiple pre-packaging production systems 20, which are arranged in parallel and whose output ends are all connected to the weighing device 8.
[0038] Example 2 (3+1 lines)
[0039] Figure 3 and Figure 4 This invention illustrates one embodiment of the sheet material cartoning production line. The front-end pre-cartoning production system 20 and the post-cartoning packaging system 30 of this embodiment are basically the same as those in Embodiment 1. The difference lies in the cartoning device 9 in this embodiment. In this embodiment, the cartoning device 9 also includes a pillow bag conveyor line 97, which is connected to the weighing device 8. The pillow bag conveyor line 97 and the blister pack machine 92 are located on both sides of the cartoning machine 91. The cartoning machine 91 is connected to the second pillow bag device 11. The transfer mechanism 94 includes a plastic tray transfer robot 943 and a pillow bag transfer robot 944. The accompanying packaging component unloading mechanism 93 is a combustion plate unloading station, which is located inside the cartoning machine 91. The burning plate unloading station unloads the burning plate into the box. The blister pack machine 92 produces plastic trays online. The plastic tray transfer robot 943 picks up the plastic trays and transfers them to the conveyor line of the cartoning machine 91. The pillow bag conveyor line 97 conveys the sheet pillow bags. The pillow bag transfer robot 944 picks up the pillow bags and transfers them to the plastic trays, and then they enter the cartoning machine 91 for cartoning.
[0040] Furthermore, such as Figure 4 As shown, in this embodiment, the pillowcase conveyor line 97 includes multiple parallel pillowcase conveyor belts 971. The input end of the pillowcase conveyor line 97 is equipped with a multi-distribution mechanism 972, which is used to convey the pillowcases input by the weighing device 8 to the multiple pillowcase conveyor belts 971 respectively. Multiple input pillowcases can be simultaneously distributed, improving conveying efficiency. Preferably, the multi-distribution mechanism 972 utilizes a swing servo control to swing a swing arm to distribute materials to the multiple pillowcase conveyor belts 971.
[0041] Furthermore, in this embodiment, the cartoning machine 91 is a vertical cartoning machine to accommodate the requirement of a top opening.
[0042] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make many possible variations and modifications to the present invention, or modify it into equivalent embodiments, without departing from the scope of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the protection scope of the present invention.
Claims
1. A production line for packaging sheet materials, characterized in that: The system includes a pre-packaging production system (20), a boxing device (9), and a post-packaging packaging system (30). The pre-packaging production system (20) is used for material production before boxing, and the post-packaging packaging system (30) is used for material packaging after boxing. The boxing device (9) is connected between the pre-packaging production system (20) and the post-packaging packaging system (30). The boxing device (9) includes a boxing machine (91), a blister packing machine (92), a component feeding mechanism (93), and a transfer mechanism (94). The blister packing machine (92) is used for online production of plastic trays, the component feeding mechanism (93) is used for feeding components that are packaged in the box, and the transfer mechanism (94) is used for transferring materials.
2. The sheet material cartoning production line according to claim 1, characterized in that: The pre-packaging production system (20) includes an AGV feeding device (1), a sheet machine (2), a spraying device (3), a stacking material handling device (5), a first pillow bag device (6), a first heat shrink device (7), and a weighing device (8) arranged in sequence. A detection and rejection device (4) is provided between the spraying device (3) and the stacking material handling device (5). The weighing device (8) is connected to the input end of the boxing device (9). The post-packaging packaging system (30) includes a second pillow bag device (11), a second heat shrink device (12), a boxing device (13), a labeling device (14), and a strapping device (15). The second pillow bag device (11) is connected to the boxing device (9). A three-stage detection and rejection device (10) is provided between the boxing device (9) and the second pillow bag device (11).
3. The sheet material cartoning production line according to claim 2, characterized in that: A first support feeding device (16) is provided between the stacked feeding device (5) and the first pillow bag device (6).
4. The sheet material cartoning production line according to claim 3, characterized in that: The boxing device (9) also includes a circulating conveyor line (95) and an integrated conveyor line (96). The circulating conveyor line (95) is connected to the weighing device (8). The circulating conveyor line (95) and the blister pack machine (92) are located on both sides of the integrated conveyor line (96). The transfer mechanism (94) includes a plastic tray transfer spider arm (941) and a pillow bag transfer spider arm (942). The accompanying component unloading mechanism (93) is a second support unloading mechanism. The plastic tray transfer spider arm (941), the second support unloading mechanism, and the pillow bag transfer spider arm (942) are arranged alternately along the conveying direction of the integrated conveyor line (96).
5. The sheet material cartoning production line according to claim 4, characterized in that: A pillow bag buffer device (951) is provided on one side of the circulating conveyor line (95).
6. The sheet material cartoning production line according to claim 4, characterized in that: The cartoning machine (91) is provided in multiple ways. The input end of each of the multiple cartoning machines (91) is connected to the integrated conveyor line (96), and the output end is connected to the second pillow bag device (11).
7. The sheet material cartoning production line according to claim 2, characterized in that: The boxing device (9) also includes a pillow bag conveyor line (97), which is connected to the weighing device (8). The pillow bag conveyor line (97) and the blister pack machine (92) are located on both sides of the boxing machine (91). The boxing machine (91) is connected to the second pillow bag device (11). The transfer mechanism (94) includes a plastic tray transfer robot (943) and a pillow bag transfer robot (944). The accompanying component unloading mechanism (93) is a combustion plate unloading station, which is located inside the boxing machine (91).
8. The sheet material cartoning production line according to claim 7, characterized in that: The pillowcase conveyor line (97) includes multiple parallel pillowcase conveyor belts (971). The input end of the pillowcase conveyor line (97) is provided with a multi-transfer mechanism (972), which is used to convey the pillowcases input by the weighing device (8) to the multiple pillowcase conveyor belts (971) respectively.
9. The sheet material cartoning production line according to any one of claims 1 to 6, characterized in that: The cartoning machine (91) is a horizontal cartoning machine.
10. The sheet material cartoning production line according to any one of claims 1, 7, and 8, characterized in that: The cartoning machine (91) is a vertical cartoning machine.