Receiving deviation rectifying device of monofilament broadening machine
By using a detector and control console in conjunction with a motor-driven correction device, the problem of single filament winding deviation was solved, achieving precise correction and stable operation of single filament winding, thus improving winding quality and efficiency.
Patent Information
- Application Number
- CN202423020008.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing monofilament winding device lacks a correction device, which causes deviation during monofilament winding, resulting in uneven winding and affecting storage quality and storage capacity.
The system uses a detector and control console in conjunction with a motor, and employs components such as a correction roller and a pusher plate to achieve automated correction, ensuring accurate positioning of the monofilament.
It achieves precise correction of single filament collection, avoids deviation and tangling, improves collection quality and efficiency, extends the service life of the device, and reduces maintenance costs.
Smart Images

Figure CN223495835U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon fiber production technology, specifically to a material collection and correction device for a monofilament stretching machine. Background Technology
[0002] Carbon fiber, as a high-performance fiber material with a carbon content of over 90%, possesses many outstanding properties. Its high strength and high modulus are remarkable, with a tensile strength of 3-7 GPa and a modulus between 200-700 GPa, far exceeding many traditional materials; its low density is significant, approximately 1 / 4 that of steel and 1 / 2 that of aluminum, greatly reducing the weight of finished products; and it has good corrosion resistance.
[0003] According to a monofilament winding device disclosed in CN107761180B, the key technical points of its solution include a winding panel with several winding rollers. Auxiliary rollers are provided at both the end of the winding panel facing the monofilament's forward direction and the end facing away from the forward direction. These auxiliary rollers are divided into active rollers and passive rollers, with the active roller located at the end of the winding panel facing the monofilament's forward direction. By adopting this technical solution, during the winding process, the monofilament is first placed on the passive roller, and one end of the monofilament is wound around the active roller. The active roller tightens the winding of the monofilament, preventing it from falling to the ground and adhering to dust. When it is necessary to wind the monofilament onto the winding roller, a single filament is cut from the monofilament wound on the active roller and wound onto the winding roller. Since this cutting method does not specify which monofilament is being cut, it can be done arbitrarily without affecting the winding process.
[0004] The aforementioned monofilament winding device lacks a correction device for the monofilament, which causes deviation during winding, resulting in uneven winding and failure to achieve layered stacking. This leads to quality issues in monofilament storage and a reduction in storage capacity. Utility Model Content
[0005] The purpose of this invention is to provide a material collection and correction device for a monofilament stretching machine to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a take-up and correction device for a monofilament stretching machine, comprising:
[0007] Detector, control console, motors, and storage tray;
[0008] The detector is connected to the console and detects the monofilament. The data is transmitted to the console, which controls the motor to drive the console. The console is equipped with a storage tray for storing the monofilament.
[0009] Preferably, the motor is provided with a push rod, the push rod is provided with a connecting rod, the connecting rod is provided with a connecting sleeve, the connecting sleeve is fitted onto the connecting head, the connecting head is connected to the push plate, and the push plate is provided with a housing.
[0010] Preferably, the push plate is further provided with a sleeve that is fitted onto the upper limit rod of the bracket.
[0011] Preferably, the chassis and the console are connected, and the motor drives the push plate to move the console synchronously.
[0012] Preferably, the chassis is equipped with a correction roller, which moves with the control console.
[0013] Preferably, the detector is mounted on a connecting piece, which is also provided with an adjustment knob. The connecting piece is snapped onto the support piece, which is mounted on the control panel.
[0014] Preferably, the bracket is provided with a first steering roller, a second steering roller and a connecting plate.
[0015] Preferably, the connecting plate is provided with an adjusting roller and a tension detector, the tension detector being used to detect the tension of the monofilament.
[0016] Preferably, the tension detector is equipped with the adjustment roller for detecting the tension of the monofilament.
[0017] Preferably, the bracket is further provided with a support plate, which is used to support the motor.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the receiving and correction device of the monofilament stretching machine can accurately detect the state of the monofilament and transmit the data to the control console, which then controls the motor to operate, thereby realizing automated correction.
[0019] The take-up and correction device of this monofilament stretching machine uses a motor that, through the coordinated action of components such as a push rod, connecting rod, connecting sleeve, connecting head, and push plate, can precisely drive the control console to move, ensuring that the take-up tray is accurately positioned for the monofilament. This effectively avoids problems such as deviation and tangling during monofilament take-up, thus improving take-up quality and efficiency.
[0020] The receiving and correction device of the monofilament stretching machine is connected to the control console and moves synchronously with the push plate. The correction rollers provided on it further assist in adjusting the direction of the monofilament.
[0021] The receiving and correction device of this monofilament stretching machine has a detector mounted on the connecting plate and equipped with an adjustment knob for easy adjustment of the detection angle and accuracy. It is snapped onto the support plate of the control console, making the structure stable and easy to maintain.
[0022] The take-up and correction device of this monofilament stretching machine features a first and second steering roller on the support frame that can change the direction of monofilament transmission, making the monofilament run more smoothly. The tension detector and adjusting roller in the connecting plate can monitor and adjust the monofilament tension in real time, ensuring that the monofilament is taken up under appropriate tension and avoiding deformation or breakage of the monofilament due to uneven tension.
[0023] The material collection and correction device of this monofilament stretching machine uses a bearing plate to reliably support the motor, ensuring the stability and reliability of the entire device's operation, extending its service life, reducing maintenance costs, and improving the overall performance and product quality of the monofilament stretching machine. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the right side of the present invention;
[0025] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;
[0026] Figure 3 This is a schematic diagram of the left side structure of this utility model;
[0027] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B;
[0028] Figure 5 This utility model Figure 3 A magnified structural diagram at point C.
[0029] In the diagram: 1. Bracket; 11. Limiting rod; 2. First steering roller; 3. Monofilament; 4. Connecting plate; 41. Adjusting roller; 5. Bearing plate; 6. Motor; 61. Push rod; 62. Connecting rod; 63. Connecting sleeve; 64. Connector; 65. Pushing plate; 66. Sleeve; 7. Chassis; 8. Control console; 9. Second steering roller; 91. Correcting roller; 10. Storage tray; 11. Limiting rod; 12. Support plate; 121. Connecting plate; 122. Adjusting knob; 123. Detector; 13. Tension detector. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1-5This utility model provides a technical solution: a material receiving and correction device for a monofilament stretching machine, comprising: a detector 123, a control console 8, a motor 6, and a receiving tray 10. The detector 123 is connected to the control console 8 and detects the monofilament 3. The detector 123 detects the position of the monofilament 3 and transmits the position data of the monofilament 3 to the control console 8. If the position of the monofilament 3 deviates, the detector 123 detects the change in data and transmits the data to the control console 8. The control console 8 controls the motor 6 to push the receiving tray 10 to follow the position of the monofilament 3 and adjust the receiving tray accordingly. Position 10 follows the single filament 3 for storage. The data is transmitted to the control console 8. The control console 8 controls the motor 6 to push the control console 8. The motor 6 and the control console 8 are connected by a connecting cable. The control console 8 is mainly used to process data and control the drive of the motor 6. The control console 8 is equipped with a storage tray 10 for storing the single filament 3. The control console 8 is equipped with a rotary motor, which drives the storage tray 10 to rotate and store the single filament 3. When the position of the single filament 3 changes, the storage tray 10 will move laterally to follow the position of the single filament 3 and store the single filament 3.
[0032] The motor 6 is equipped with a push rod 61, which is pushed forward by the motor 6. A connecting rod 62 is mounted on the push rod 61, located at the top of the extended section of the push rod 61. A connecting sleeve 63 is mounted on the connecting rod 62, and is welded to one end of the connecting rod 62. The connecting sleeve 63 is used to engage with the connecting head 64. This engagement facilitates disassembly and ensures that the connecting head 64 can rotate when pushed. The connecting sleeve 63 is fitted onto the connecting head 64, which is connected to the push plate 65 via bolts. When the motor 6 extends the push rod 61 and pushes the push plate 65 via the connecting rod 62, it can drive the housing 7. The housing 7 is mounted on the push plate 65 and supports the control console 8. The push plate 65 also has a sleeve 66 that engages with the upper limit rod 11 of the bracket 1. When the push plate 65 moves, a sleeve 66 is welded on to prevent the push plate 65 from deviating. The sleeve 66 is fitted onto the limiting rod 11 welded on the bracket 1, ensuring that the push plate 65 moves laterally along the limiting rod 11, thereby achieving the effect of limiting the push plate 65. The housing 7 and the control console 8 are connected. The motor 6 pushes the push plate 65 to drive the control console 8 to move synchronously. The housing 7 is equipped with a correction roller 91, which rotates with the movement of the monofilament 3. The correction roller 91 and the housing 7 are connected by a rotating shaft to ensure that the correction roller 91 can rotate and prevent friction between the monofilament 3 and the correction roller 91, which would cause wear damage to the monofilament 3. The correction roller 91 moves with the control console 8. The correction roller 91 mainly adjusts the position of the monofilament 3, which facilitates the detection of the monofilament 3 by the detector 123 and also facilitates the storage of the monofilament 3 by the storage tray 10. The angle is convenient.
[0033] The detector 123 is mounted on the connecting piece 121, which is located on the outside of the control panel 8 and is used to connect the detector 123. The connecting piece 121 is also equipped with an adjustment knob 122, which is used to connect the connecting piece 121 and the detector 123. The support piece 12 is provided with a slot, and the connecting piece 121 is located in the slot, which can be adjusted and moved back and forth to adapt to the width of the monofilament 3. The connecting piece 121 is snapped onto the support piece 12, which is located on the control panel 8. The detector 123 is connected to the control panel 8 through a CNC cable.
[0034] The support 1 is equipped with a first steering roller 2, a second steering roller 9, and a connecting plate 4. There are two connecting plates 4, which are arranged in a mirror image. There are five adjusting rollers 41, one of which is mounted on a tension detector 13. The tension detector 13 is used to detect the tension of the monofilament 3 wound on the adjusting roller 41. The connecting plate 4 is equipped with adjusting rollers 41 and tension detector 13. The tension detector 13 is used to detect the tension of the monofilament 3. The tension detector 13 is also equipped with adjusting rollers 41 for detecting the tension of the monofilament 3. The support 1 is also equipped with a bearing plate 5, which is used to support the motor 6.
[0035] When the receiving and correction device of the monofilament stretching machine is in use, the detector 123 detects the position of the monofilament 3 in real time and transmits the position data to the control console 8. When the position of the monofilament 3 deviates, the control console 8 receives the data and controls the motor 6 to start. The motor 6 drives the push rod 61 to extend, and the connecting rod 62 at the top of the push rod 61 and the connecting sleeve 63 fixed at one end push the connecting head 64, thereby driving the push plate 65 connected to the connecting head 64 to move. Since the machine box 7 is connected to the push plate 65 and the machine box 7 carries the control console 8, the push plate 65 drives the control console 8 to move synchronously, and also drives the correction roller 91 set on the machine box 7 to move. The correction roller 91 can rotate with the movement of the monofilament 3, which can not only help adjust the position of the monofilament 3 so that the detector 123 can detect it better, but also facilitate the receiving tray 10 to receive the monofilament 3. The adjustment knob 122 on the connecting piece 121 can adjust the position of the detector 123 to match the width of the monofilament 3, and the connecting piece 121 is engaged with the support piece 12 and can move back and forth. The first steering roller 2 and the second steering roller 9 on the support 1 change the transmission direction of the monofilament 3. The two connecting plates 4 are equipped with multiple adjusting rollers 41 and tension detectors 13 for detecting the tension of the monofilament 3. The tension of the monofilament 3 can be monitored and adjusted in real time to ensure that the monofilament 3 runs in a suitable state. The bearing plate 5 provides stable support for the motor 6. All components of the entire device work together to achieve accurate correction and stable operation when the monofilament 3 is collected.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A take-up and correction device for a monofilament stretching machine, characterized in that, include: Detector (123), console (8), motor (6) and storage tray (10); The detector (123) is connected to the console (8) and detects the monofilament (3). The data is transmitted to the console (8). The console (8) controls the motor (6) to push the console (8). The console (8) is provided with a storage tray (10) for storing the monofilament (3).
2. The material receiving and correction device for a monofilament stretching machine according to claim 1, characterized in that: The motor (6) is provided with a push rod (61), the push rod (61) is provided with a connecting rod (62), the connecting rod (62) is provided with a connecting sleeve (63), the connecting sleeve (63) is sleeved on the connector (64), the connector (64) is connected to the push plate (65), and the push plate (65) is provided with a housing (7).
3. The material receiving and correction device for a monofilament stretching machine according to claim 2, characterized in that: The push plate (65) is also provided with a sleeve (66) that is sleeved on the upper limit rod (11) of the bracket (1).
4. The material receiving and correction device for a monofilament stretching machine according to claim 2, characterized in that: The chassis (7) and the console (8) are connected, and the motor (6) drives the push plate (65) to move the console (8) synchronously.
5. The material receiving and correction device for a monofilament stretching machine according to claim 4, characterized in that: The chassis (7) is equipped with a correction roller (91), which moves with the control console (8).
6. The material receiving and correction device for a monofilament stretching machine according to claim 1, characterized in that: The detector (123) is mounted on the connecting piece (121), and the connecting piece (121) is also provided with an adjustment knob (122). The connecting piece (121) is snapped onto the support piece (12), and the support piece (12) is mounted on the control console (8).
7. The material receiving and correction device for a monofilament stretching machine according to claim 3, characterized in that: The bracket (1) is provided with a first steering roller (2), a second steering roller (9) and a connecting plate (4).
8. The material receiving and correction device for a monofilament stretching machine according to claim 7, characterized in that: The connecting plate (4) is provided with an adjusting roller (41) and a tension detector (13), which is used to detect the tension of the monofilament (3).
9. The material receiving and correction device for a monofilament stretching machine according to claim 8, characterized in that: The tension detector (13) is equipped with the adjustment roller (41) for detecting the tension of the monofilament (3).
10. A take-up and correction device for a monofilament stretching machine according to claim 3 or 7, characterized in that: The bracket (1) is also provided with a support plate (5), which is used to support the motor (6).
Citation Information
Patent Citations
Monofilament winding device
CN107761180B