Cotton yarn winding anti-breakage device

Abstract

The utility model belongs to the technical field of cotton yarn winding, and particularly relates to a cotton yarn winding anti-breakage device which comprises a winding machine frame, a winding mechanism used for winding cotton yarn is arranged on the winding machine frame, a tension control assembly used for controlling tension is arranged on the winding machine frame, and the tension control assembly is connected with the winding machine frame. The tension control assembly comprises a connecting seat, a tension control wheel, a limiting spring and a distance control plate, the connecting seat is fixedly connected with the winding rack, and the tension control wheel is rotationally connected into the connecting seat; the tension is controlled by controlling the position of the tension control wheel, the movement amplitude is detected by the pressure gauge if the phenomenon that the external position control sleeve compresses the limiting spring to move occurs during winding, the larger the pressure is, the larger the movement amplitude is, and the number of times is recorded by the counter whenever the limiting spring is compressed to move. And the pressure gauge and the counter are used for analyzing the operation state of the equipment and the use state of the tension control wheel, so that the equipment can be stopped in time for maintenance, and the phenomenon of line breakage is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of cotton yarn winding technology, specifically relating to a cotton yarn winding anti-breakage device. Background Technology

[0002] Rayon yarn is made from rayon, which is derived from viscose and belongs to regenerated cellulose fiber. Its characteristics are very similar to cotton, hence the name rayon. Moreover, in some aspects, it is even superior to cotton, so it is not just a substitute for cotton. Rayon yarn requires weaving equipment to pull it during the weaving process, so as to achieve the winding of rayon yarn.

[0003] Some cotton yarns have tension control rollers during the winding process to prevent the yarn from breaking due to excessive tension. However, the yarn is still prone to breakage under high-speed winding and unstable mechanical operation. Utility Model Content

[0004] This utility model provides a cotton yarn winding anti-breakage device, which uses a pressure device and a counter to analyze the operation of the equipment and the use of the tension control wheel, and can stop the equipment operation for maintenance in a timely manner to avoid yarn breakage.

[0005] This utility model provides the following technical solution: a cotton yarn winding anti-breakage device, including a winding frame, a winding mechanism for winding cotton yarn on the winding frame, and a tension control component for controlling tension on the winding frame. The tension control component includes a connecting seat, a tension control wheel, a limit spring, and a distance control plate. The connecting seat is fixedly connected to the winding frame, and the tension control wheel is rotatably connected in the connecting seat. The connecting seat has a floating groove for the tension control wheel to float, and the operating status of the device is reflected according to the number of times the tension control wheel moves.

[0006] The tension control wheel has movable shafts fixedly connected to both ends, and the movable shafts are located inside the floating long groove.

[0007] The movable rotating shaft is fitted with an external control sleeve, and the end face of the external control sleeve is attached to the outer end face of the connecting seat.

[0008] One end of the limiting spring is fixedly connected to the external control sleeve, and the other end of the limiting spring is fixed to the distance control plate.

[0009] The distance control plate is fixedly connected to the connecting seat, and the distance control plate is opposite to the floating long slot.

[0010] A pressure device is fixedly installed on the outside of the distance control plate, and the detection end of the pressure device is opposite to the limit spring.

[0011] A counter is fixedly installed on the outside of the distance control board, and the counter is connected to the pressure device via a signal.

[0012] The beneficial effects of this utility model are:

[0013] The tension control assembly includes a connecting seat, a tension control wheel, a limit spring, and a distance control plate. During the cotton yarn winding process, the tension is controlled by adjusting the position of the tension control wheel. If the external control sleeve compresses the limit spring during winding, the pressure sensor detects the amplitude of the movement. The greater the pressure, the greater the amplitude of the movement. Each time the limit spring is compressed, a counter records the number of times. The pressure sensor and the counter analyze the equipment operation and the status of the tension control wheel, allowing for timely shutdown and maintenance to prevent yarn breakage.

[0014] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is the front view of the present invention;

[0017] Figure 3 This is a schematic diagram of the external control sleeve in this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the medium-distance control board of this utility model;

[0019] In the diagram: 1. Winding frame; 11. Winding mechanism; 2. Tension control assembly; 21. Connecting seat; 211. Floating long groove; 22. Tension control wheel; 221. Movable rotating shaft; 23. External control sleeve; 24. Limit spring; 25. Distance control plate; 26. Pressure device; 27. Counter. Detailed Implementation

[0020] Please see Figures 1-4The present invention provides the following technical solution: a winding frame 1 is provided, a winding mechanism 11 for winding cotton yarn is provided on the winding frame 1, and a tension control component 2 for controlling tension is provided on the winding frame 1. The tension control component 2 includes a connecting seat 21, a tension control wheel 22, a limit spring 24 and a distance control plate 25. The connecting seat 21 is fixedly connected to the winding frame 1, and the tension control wheel 22 is rotatably connected in the connecting seat 21. The connecting seat 21 has a floating groove 211 for the tension control wheel 22 to float, and the operating status of the equipment is reflected according to the number of times the tension control wheel 22 moves.

[0021] In this implementation scheme: the tension control assembly 2 includes a connecting seat 21, a tension control wheel 22, a limit spring 24, and a distance control plate 25. The winding frame 1 is equipped with a winding mechanism 11 for winding cotton yarn. The cotton yarn passes through the tension control wheel 22 and is then wound by the winding wheel on the winding mechanism 11. During the winding process, the tension is controlled by adjusting the position of the tension control wheel 22. A lower position of the tension control wheel 22 results in greater tension, while a higher position results in less tension. The connecting seat 21 is fixedly connected to the winding frame 1, and the tension control wheel 22 is rotatably connected within the connecting seat 21. The connecting seat 21 has a floating groove 211 for the tension control wheel 22 to float. Furthermore, during winding, if external... The compression of the limit spring 24 by the control sleeve 23 is detected by the pressure device 26. The greater the pressure, the greater the amplitude of movement. Each time the limit spring 24 is compressed, the counter 27 records the number of times. The pressure device 26 and the counter 27 analyze the operation of the equipment and the usage status of the tension control wheel 22, which can stop the equipment operation for maintenance in time and avoid the phenomenon of line breakage. The limit spring 24 controls the overall position of the tension control wheel 22. The floating long groove 211 allows the movable rotating shaft 221 to float slightly within it, providing space for the buffer position. When movement occurs, there are unstable factors in the winding process. At this time, the winding speed can be controlled to avoid instability in subsequent winding operations during equipment maintenance.

[0022] Both ends of the tension control wheel 22 are fixedly connected to movable shafts 221, which are located in the floating long groove 211. The floating long groove 211 allows the movable shafts 221 to float slightly within it, providing space for a buffer position.

[0023] An external control sleeve 23 is fitted on the outer side of the movable shaft 221, and the end face of the external control sleeve 23 is attached to the outer end face of the connecting seat 21. When using the tension control wheel 22, the external control sleeve 23 can be connected to the outer side of the movable shaft 221. While not affecting the use of the movable shaft 221, it can be connected to the limit spring 24 for use.

[0024] One end of the limiting spring 24 is fixedly connected to the external control sleeve 23, and the other end of the limiting spring 24 is fixed on the distance control plate 25. The limiting spring 24 controls the overall position of the tension control wheel 22. If the external control sleeve 23 compresses the limiting spring 24, it is necessary to analyze the operation of the equipment and the state of use of the tension control wheel 22.

[0025] A pressure device 26 is fixedly installed on the outside of the distance control plate 25. The detection end of the pressure device 26 is opposite to the limit spring 24. If the external control sleeve 23 compresses the limit spring 24, the pressure device 26 detects the amplitude of the movement. The greater the pressure, the greater the amplitude of the movement.

[0026] A counter 27 is fixedly installed on the outside of the distance control board 25. The counter 27 is connected to the pressure device 26 via signal. Whenever the limit spring 24 is compressed, the counter 27 records the number of times. The pressure device 26 and the counter 27 analyze the operation of the equipment and the status of the tension control wheel 22.

[0027] The working principle and usage process of this utility model: The cotton yarn roll passes through the tension control wheel 22, and then is wound up by the winding wheel on the winding mechanism 11. During the cotton yarn winding process, the tension is controlled by controlling the position of the tension control wheel 22. The lower the position of the tension control wheel 22, the greater the tension control; the higher the position of the tension control wheel 22, the smaller the tension control. The connecting seat 21 is fixedly connected to the winding machine frame 1. The tension control wheel 22 is rotatably connected in the connecting seat 21. The connecting seat 21 has a floating groove 211 for the tension control wheel 22 to float. Furthermore, if the external control sleeve 23 compresses the limiting spring 24 during winding, the pressure device 26 detects the movement. The amplitude of the movement is measured; the greater the pressure, the greater the amplitude of the movement. Each time the limit spring 24 is compressed, the counter 27 records the number of times. The pressure device 26 and the counter 27 analyze the operation of the equipment and the status of the tension control wheel 22. The equipment can be stopped for maintenance in time to avoid the phenomenon of line breakage. The limit spring 24 controls the overall position of the tension control wheel 22. The floating long groove 211 allows the movable rotating shaft 221 to float slightly within it, providing space for the buffer position. When movement occurs, there are unstable factors in the winding process. At this time, the winding speed can be controlled to avoid instability in subsequent winding operations.

Claims

1. A cotton yarn anti-breakage device, comprising a winding frame (1), wherein the winding frame (1) is provided with a winding mechanism (11) for winding cotton yarn, characterized in that: The winding frame (1) is provided with a tension control assembly (2) for controlling tension. The tension control assembly (2) includes a connecting seat (21), a tension control wheel (22), a limiting spring (24), and a distance control plate (25). The connecting seat (21) is fixedly connected to the winding frame (1). The tension control wheel (22) is rotatably connected to the connecting seat (21). The connecting seat (21) has a floating groove (211) for the tension control wheel (22) to float. The operating status of the equipment is reflected according to the number of times the tension control wheel (22) moves.

2. The cotton yarn winding anti-breakage device according to claim 1, characterized in that: Both ends of the tension control wheel (22) are fixedly connected to movable shafts (221), and the movable shafts (221) are located in the floating long groove (211).

3. The cotton yarn winding anti-breakage device according to claim 2, characterized in that: An external control sleeve (23) is fitted on the outside of the movable rotating shaft (221), and the end face of the external control sleeve (23) is attached to the outer end face of the connecting seat (21).

4. The cotton yarn winding anti-breakage device according to claim 3, characterized in that: One end of the limiting spring (24) is fixedly connected to the external control sleeve (23), and the other end of the limiting spring (24) is fixed on the distance control plate (25).

5. The cotton yarn winding anti-breakage device according to claim 1, characterized in that: The distance control plate (25) is fixedly connected to the connecting seat (21), and the distance control plate (25) is opposite to the floating long slot (211).

6. The cotton yarn winding anti-breakage device according to claim 1, characterized in that: A pressure device (26) is fixedly installed on the outside of the distance control plate (25), and the detection end of the pressure device (26) is opposite to the limit spring (24).

7. The cotton yarn winding anti-breakage device according to claim 6, characterized in that: A counter (27) is fixedly installed on the outside of the distance control board (25), and the counter (27) is connected to the pressure device (26) via signal.

Images