Feeding device for coal feeding of gas-making furnace

By designing a feeding device that supports components such as the base plate, support columns, motor, and gearbox, the problem of excessive floor space in existing equipment has been solved, achieving stable and efficient material conveying and improving the stability and mobility of the equipment.

CN223496410UActive Publication Date: 2025-10-31ANHUI JINMEI ZHONGNENG CHEM IND
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Patent Information

Application Number
CN202423064104.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-31
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

When using belt conveyors to transport coal, the existing gasification furnace equipment has an excessively high feed position, resulting in a large footprint and making it impossible to ensure stable material transport.

Method used

The feeding device consists of a load-bearing base plate, support columns, motor, gearbox, and pulleys. Powered by the gearbox and motor, and combined with the design of the traction winch and fixing ring, it enables the adjustment of the angle and height of the conveying pipe, reduces the complexity of the support laying, and improves the material conveying capacity and equipment stability.

Benefits of technology

It improves the stability and mobility of the equipment, reduces the floor space, increases the material conveying capacity and angle adjustment speed, simplifies the support laying process, and enhances the mobility and conveying efficiency of the equipment.

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Abstract

The utility model discloses a feeding device for coal feeding of a gas-making furnace, and relates to the technical field of gas-making furnace equipment, the feeding device comprises a bearing bottom plate, supporting columns, a motor, a gearbox and pulleys, the supporting columns are arranged above the bearing bottom plate, the gearbox is clamped between the supporting columns, a material conveying pipe is arranged below the gearbox, the motor is installed on the left side of the gearbox, and the pulley is installed on the right side of the gearbox. A fixed top frame is installed at the top of the supporting column, a first limiting groove is formed in the right side of the center line of the fixed top frame, guide sliding blocks are installed in the first limiting groove, a collection hopper is clamped between the guide sliding blocks, a fixing bolt is installed below the center line of the collection hopper, and a feeding hopper is arranged at the bottom of the collection hopper; according to the device, power can be provided for the device in the mode that the gearbox and the motor are matched, larger torque can be obtained under the action of the gearbox, the conveying amount of materials is increased, and the uniform stress and the supporting effect can be guaranteed when the angle of the conveying pipe is changed through the sliding connection structure of the fixing ring.
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Description

Technical Field

[0001] This utility model relates to the technical field of gasifier equipment, specifically a coal feeding device for a gasifier. Background Technology

[0002] When a liquid evaporates in a confined, enclosed space, liquid molecules pass through the liquid surface and enter the space above, becoming vapor molecules. Because these vapor molecules are in turbulent thermal motion, they collide with each other, the container walls, and the liquid surface. During collisions with the liquid surface, some molecules are attracted by the liquid molecules and return to the liquid. At the beginning of evaporation, the number of molecules entering the space exceeds the number returning to the liquid. As evaporation continues, the density of vapor molecules in the space increases, thus increasing the number of molecules returning to the liquid. When the number of molecules entering the space per unit time equals the number returning to the liquid, evaporation and condensation are in dynamic equilibrium. At this point, although evaporation and condensation are still occurring, the density of vapor molecules in the space no longer increases; this state is called saturation. A liquid in a saturated state is called a saturated liquid, and its vapor is called dry saturated steam. Existing steam generation equipment relies on coal for heating, but coal feeding equipment has shortcomings, such as:

[0003] The automatic coal feeding device described in Publication No. CN202709160U includes a support frame, on which a belt conveyor mechanism is mounted. The belt conveyor mechanism has a lower horizontal conveying section, an inclined conveying section, and an upper horizontal conveying section. Multiple baffles are fixed on the surface of the belt of the belt conveyor mechanism, with gaps between adjacent baffles. A motor is mounted on the support frame, and the output shaft of the motor is connected to the drive shaft of the belt conveyor mechanism. A frequency converter is mounted on the support frame and is electrically connected to the power supply terminal of the motor. Because this device uses a belt conveyor mechanism to transport coal, if the feed position of the boiler equipment is too high during use, the conveying line must be lengthened to ensure stable material transport, resulting in an excessively large footprint. Utility Model Content

[0004] The purpose of this utility model is to provide a coal feeding device for a gasifier, in order to solve the problem mentioned in the background art that the existing equipment on the market uses a belt conveyor to transport coal. During use, if the feed position of the boiler equipment is too high, the conveyor line must be lengthened to meet the stable transport of materials, resulting in an excessively large footprint.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coal feeding device for a gasifier, comprising a supporting base plate, a support column, a motor, a gearbox, and pulleys;

[0006] A support column is provided above the supporting base plate, and a gearbox is sandwiched between the support columns. A material conveying pipe is provided below the gearbox, and a motor is installed on the left side of the gearbox. A fixed top frame is installed on the top of the support column. A first limiting groove is installed on the right side of the center line of the fixed top frame. A guide slider is installed in the first limiting groove. A material collection hopper is sandwiched between the guide sliders. A fixing bolt is installed below the center line of the material collection hopper, and a feeding funnel is provided at the bottom of the material collection hopper. A traction winch is provided on the left side of the fixed top frame. A second limiting groove is installed below the left side of the fixed top frame. A fixing ring is installed in the second limiting groove. A material conveying pipe is provided in the fixing ring. A drive shaft and a material conveying blade are provided in the material conveying pipe, and a discharge port is provided on the left side of the material conveying pipe. A pulley is installed on the right side of the supporting base plate.

[0007] As a preferred technical solution of this utility model, the bearing base plate is fixedly connected to the bottom of the support column, and a fixed top frame is fixedly connected to the inner side of the upper part of the support column. The fixed top frame is a rectangular frame structure, and a first limiting groove is fixedly connected to the right side of the bisector of the fixed top frame. The first limiting groove is an O-shaped structure.

[0008] By adopting the above technical solution, the equipment can distribute its weight by setting a wide load-bearing base plate under the support column, thus ensuring the stability of the support. Furthermore, the integrated design of the first limiting groove and the fixed top frame can ensure the structural strength.

[0009] As a preferred technical solution of this utility model, a guide slider is slidably connected in the first limiting groove, the guide slider is fixedly connected to both sides of the collecting hopper, the two sides below the collecting hopper are fixedly connected to fixing bolts, and the collecting hopper is rotatably connected to the inside of the feeding funnel.

[0010] By adopting the above technical solution, the equipment connects the collecting hopper and the feeding funnel with a shell, which facilitates the free change of angle and the raising of height between the collecting hopper and the feeding funnel.

[0011] As a preferred technical solution of this utility model, the feeding funnel is fixedly connected to the right side of the center line of the conveying pipe, and the conveying pipe is rotatably connected to the top of the bearing base plate. The gearbox is fixedly connected to the upper right side of the conveying pipe, and the motor is fixedly connected to the left side of the gearbox. The discharge port is fixedly connected to the left side of the conveying pipe, and the outer ring of the conveying pipe to the right of the discharge port is slidably connected to the fixing ring.

[0012] By adopting the above technical solution, the equipment can be powered by a gearbox and a motor in a coordinated manner. Under the action of the gearbox, a greater torque can be obtained, which can increase the material conveying capacity. The fixed ring sliding connection structure can ensure uniform force and support effect when the angle of the conveying pipe changes.

[0013] As a preferred technical solution of this utility model, the fixing ring is a circular ring structure with horizontally arranged shafts fixedly connected on both sides, and the fixing ring is slidably connected in the second limiting groove. The second limiting groove is fixedly connected to the upper surface of the bearing base plate, and the top position of the second limiting groove is fixedly connected to the top of the fixed top frame.

[0014] By adopting the above technical solution, the equipment lifts the conveying pipe by means of a traction winch, which can improve the speed of angle adjustment and reduce the complexity of laying the support. At the same time, the rope connection method can ensure the continuity of traction force when the angle of the conveying pipe changes.

[0015] As a preferred technical solution of this utility model, the hopper is divided into two parts, and the left side of the hopper is connected by a hinge. An isolation net is fixedly connected above the hopper, the isolation net is obliquely placed inside the hopper, and an isolation plate is fixedly connected to the lower left side of the isolation net. The left side limit bolt of the hopper passes through the fixed top frame.

[0016] By adopting the above technical solution, the equipment can filter out oversized coal pieces and collect them on the left side of the hopper by placing the isolation net obliquely inside the hopper, and effectively separate them by the isolation plate.

[0017] As a preferred embodiment of this utility model, a pair of pulleys are rotatably connected to both sides of the center line of the bearing base plate. The pulleys have a wide-body structure, and the width of the pulleys accounts for half of the bearing base plate.

[0018] By adopting the above technical solution, the equipment can improve its mobility and facilitate the handling and movement of the equipment by rotatably connecting a pair of pulleys on both sides of the center line of the load-bearing base plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. The equipment can distribute its weight by setting a wide load-bearing base plate under the support column, ensuring the stability of the support. The integrated design of the first limiting groove and the fixed top frame can ensure the structural strength.

[0021] 2. This equipment connects the collecting hopper and the feeding funnel using a casing, which allows for free adjustment of the angle between the collecting hopper and the feeding funnel, as well as raising their height.

[0022] 3. The equipment is powered by a gearbox and a motor. The gearbox can provide greater torque and increase the material conveying capacity. The fixed ring sliding connection structure can ensure uniform force and support effect when the angle of the conveying pipe changes.

[0023] 4. This equipment lifts the conveying pipe by means of a traction winch, which can improve the speed of angle adjustment and reduce the complexity of laying supports. At the same time, the rope connection method can ensure the continuity of traction force when the angle of the conveying pipe changes.

[0024] 5. This equipment can filter out oversized coal pieces and collect them on the left side of the hopper by placing the isolation net obliquely inside the hopper. The isolation plate effectively separates them. A pair of pulleys are rotatably connected on both sides of the center line of the bearing base plate, which can improve the mobility of the equipment and facilitate the handling and movement of the equipment. Attached Figure Description

[0025] Figure 1 This is a left-side stereoscopic structural diagram of the present invention;

[0026] Figure 2 This is a three-dimensional structural diagram of the present invention viewed from below on the left side;

[0027] Figure 3 This is a left-side cross-sectional perspective of the three-dimensional structure of this utility model;

[0028] Figure 4 This is a front view diagram of the cross-section structure of this utility model;

[0029] Figure 5 This is a right-view stereoscopic structural diagram of Embodiment 2 of this utility model;

[0030] Figure 6 This is a left-view stereoscopic structural diagram of Embodiment 3 of this utility model.

[0031] In the diagram: 1. Supporting base plate; 2. Support column; 3. Motor; 4. Gearbox; 5. Fixed top frame; 6. First limiting groove; 7. Collection hopper; 8. Traction winch; 9. Conveying pipe; 10. Discharge port; 11. Fixing ring; 12. Second limiting groove; 13. Feed funnel; 14. Fixing bolt; 15. Guide slider; 16. Drive shaft; 17. Conveying shear; 18. Isolation net; 19. Isolation plate; 20. Limiting bolt; 21. Pulley. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-6 The present invention provides a feeding device for adding coal to a gasifier.

[0034] Example 1

[0035] For details, please refer to the following: Figure 1-4 It includes a bearing base plate 1, a support column 2, a motor 3, a gearbox 4, a fixed top frame 5, a first limiting groove 6, a collection hopper 7, a traction winch 8, a conveying pipe 9, a discharge port 10, a fixing ring 11, a second limiting groove 12, a feeding funnel 13, a fixing bolt 14, a guide slider 15, a drive shaft 16, a conveying auger 17, a separating net 18, a separating plate 19, a limiting bolt 20, and a pulley 21;

[0036] A support column 2 is installed above the base plate 1, and a gearbox 4 is sandwiched between the support columns 2. A conveying pipe 9 is installed below the gearbox 4, and a motor 3 is installed on the left side of the gearbox 4. The base plate 1 is fixedly connected to the bottom of the support column 2. A fixed top frame 5 is fixedly connected to the inner side of the support column 2. The fixed top frame 5 is a rectangular frame structure, and a first limiting groove 6 is fixedly connected to the right side of the bisector of the fixed top frame 5. The first limiting groove 6 is an O-shaped structure. By setting a wide base plate 1 below the support column 2, the weight of the equipment can be distributed to ensure the stability of the support. The integrated design of the first limiting groove 6 and the fixed top frame 5 can ensure the structural strength. The fixed top frame 5 is installed on the top of the support column 2, and a [missing information - likely a device or component] is installed on the right side of the center line of the fixed top frame 5. The first limiting groove 6 contains a guide slider 15, with a collecting hopper 7 sandwiched between the guide sliders 15. The guide sliders 15 are slidably connected within the first limiting groove 6 and are fixedly connected to both sides of the collecting hopper 7. Fixing bolts 14 are fixedly connected to both sides of the lower part of the collecting hopper 7, and the collecting hopper 7 is rotatably connected to the inner side of the feeding funnel 13. This device connects the collecting hopper 7 and the feeding funnel 13 using a sleeve design, allowing for free angle changes and height adjustments between the collecting hopper 7 and the feeding funnel 13. Fixing bolts 14 are installed below the centerline of the collecting hopper 7, and the feeding funnel 13 is located at the bottom of the collecting hopper 7. The feeding funnel 13 is fixedly connected to the right side of the centerline of the conveying pipe 9, and the conveying pipe 9 is rotatably connected to the inner side of the feeding funnel 13. The conveyor pipe 9 is dynamically connected above the supporting base plate 1. A gearbox 4 is fixedly connected to the upper right side of the conveyor pipe 9, and a motor 3 is fixedly connected to the left side of the gearbox 4. An outlet 10 is fixedly connected to the left side of the conveyor pipe 9, and a fixed ring 11 is slidably connected to the outer ring of the conveyor pipe 9 on the right side of the outlet 10. This equipment provides power through the gearbox 4 and motor 3, allowing for greater torque under the action of the gearbox 4, thus increasing the material conveying capacity. The slidable connection of the fixed ring 11 ensures uniform force distribution and support when the angle of the conveyor pipe 9 changes. A traction winch 8 is installed on the left side of the fixed top frame 5, and a second limiting groove 12 is installed below the left side of the fixed top frame 5. The fixed ring 11 is installed within the second limiting groove 12. The conveying pipe 9 is installed inside the 11, and the conveying pipe 9 is equipped with a drive shaft 16 and a conveying shear 17. The conveying pipe 9 has a discharge port 10 on the left side. The bearing base plate 1 has a pulley 21 installed on the right side. The fixing ring 11 is a circular ring structure with horizontally arranged shafts fixedly connected on both sides. The fixing ring 11 is slidably connected in the second limiting groove 12. The second limiting groove 12 is fixedly connected to the upper surface of the bearing base plate 1. The top of the second limiting groove 12 is fixedly connected to the top frame 5. The traction winch 8 is fixedly connected above the top frame 5. The equipment lifts the conveying pipe 9 by traction winch 8, which can improve the speed of angle adjustment and reduce the complexity of laying the support. At the same time, the rope connection method can ensure the continuity of traction force when the angle of the conveying pipe 9 changes.

[0037] Example 2

[0038] For details, please refer to the following: Figure 5 The difference between this embodiment and embodiment one is that: the collecting hopper 7 is divided into two parts, and the left part of the collecting hopper 7 is connected by a hinge. An isolation net 18 is fixedly connected to the top of the collecting hopper 7. The isolation net 18 is placed obliquely inside the collecting hopper 7, and an isolation plate 19 is fixedly connected to the lower left side of the isolation net 18. The left side limit bolt 20 of the collecting hopper 7 passes through the top frame 5 to fix it.

[0039] By adopting the above technical solution, the equipment can filter out oversized coal blocks and collect them on the left side of the collection hopper 7 by placing the isolation net 18 obliquely inside the collection hopper 7, and effectively isolate them by the isolation plate 19.

[0040] Example 3

[0041] For details, please refer to the following: Figure 6 The difference between this embodiment and Embodiment 1 is that a pair of pulleys 21 are rotatably connected on both sides of the center line of the bearing base plate 1. The pulleys 21 have a wide body structure and the width of the pulleys 21 accounts for half of the bearing base plate 1.

[0042] By adopting the above technical solution, the equipment can improve its mobility and facilitate the handling and movement of the equipment by rotatably connecting a pair of pulleys 21 on both sides of the centerline of the bearing base plate 1.

[0043] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A coal feeding device for a gasifier, comprising a supporting base plate (1), a support column (2), a motor (3), a gearbox (4), and a pulley (21), characterized in that: A support column (2) is provided above the bearing base plate (1), and a gearbox (4) is sandwiched between the support columns (2). A conveying pipe (9) is provided below the gearbox (4), and a motor (3) is installed on the left side of the gearbox (4). A fixed top frame (5) is installed on the top of the support column (2), and a first limiting groove (6) is installed on the right side of the center line of the fixed top frame (5). A guide slider (15) is installed in the first limiting groove (6), and a collection hopper (7) is sandwiched between the guide sliders (15). A fixed top frame (3) is installed below the center line of the collection hopper (7). The hopper (7) is equipped with a feed hopper (13) at the bottom. The fixed top frame (5) is equipped with a traction winch (8) on the left side. The fixed top frame (5) is equipped with a second limiting groove (12) on the lower left side. The second limiting groove (12) is equipped with a fixing ring (11). The fixing ring (11) is equipped with a conveying pipe (9). The conveying pipe (9) is equipped with a drive shaft (16) and a conveying shear (17). The conveying pipe (9) is equipped with a discharge port (10) on the left side. The bearing base plate (1) is equipped with a pulley (21) on the right side.

2. The coal feeding device for a gasifier according to claim 1, characterized in that, The bearing base plate (1) is fixedly connected to the bottom of the support column (2), and the upper inner side of the support column (2) is fixedly connected to the fixed top frame (5). The fixed top frame (5) is a rectangular frame structure, and the right side of the bisector of the fixed top frame (5) is fixedly connected to the first limiting groove (6). The first limiting groove (6) is an O-shaped structure.

3. The coal feeding device for a gasifier according to claim 2, characterized in that, The first limiting groove (6) is slidably connected to the guide slider (15), the guide slider (15) is fixedly connected to both sides of the collecting hopper (7), the collecting hopper (7) is fixedly connected to the two sides below the collecting hopper (7) and the collecting hopper (7) is rotatably connected to the inside of the feeding funnel (13).

4. The coal feeding device for a gasifier according to claim 3, characterized in that, The feed hopper (13) is fixedly connected to the right side of the center line of the feed pipe (9), and the feed pipe (9) is rotatably connected to the top of the bearing base plate (1). The gearbox (4) is fixedly connected to the upper right side of the feed pipe (9), and the motor (3) is fixedly connected to the left side of the gearbox (4). The discharge port (10) is fixedly connected to the left side of the feed pipe (9), and the outer ring of the feed pipe (9) to the right of the discharge port (10) is slidably connected to the fixing ring (11).

5. A coal feeding device for a gasifier according to claim 4, characterized in that, The fixing ring (11) is a circular ring structure with horizontally arranged shafts fixedly connected on both sides. The fixing ring (11) is slidably connected in the second limiting groove (12). The second limiting groove (12) is fixedly connected to the upper surface of the bearing base plate (1). The top of the second limiting groove (12) is fixedly connected to the top frame (5) and the traction winch (8) is fixedly connected above it.

6. The coal feeding device for a gasifier according to claim 5, characterized in that, The hopper (7) is divided into two parts, and the left side of the hopper (7) is connected by a hinge. An isolation net (18) is fixedly connected above the hopper (7). The isolation net (18) is placed obliquely inside the hopper (7), and an isolation plate (19) is fixedly connected to the lower left side of the isolation net (18). The left side limit bolt (20) of the hopper (7) passes through the fixed top frame (5).

7. A coal feeding device for a gasifier according to claim 6, characterized in that, A pair of pulleys (21) are rotatably connected to both sides of the centerline of the bearing base plate (1). The pulleys (21) are wide-body structures, and the width of the pulleys (21) accounts for half of the bearing base plate (1).

Citation Information

Patent Citations

  • Automatic coal-feeding device

    CN202709160U