Novel rack for industrial furnace
By designing a new type of material rack for industrial furnaces, and utilizing heat exchange holes and a multi-layer stacked structure, the problem of insufficient temperature uniformity during heat treatment was solved, achieving uniform heating of parts and improved efficiency.
Patent Information
- Application Number
- CN202423059811.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing industrial furnaces suffer from insufficient temperature uniformity during heat treatment, which affects the quality and yield of parts, and also results in low efficiency of single heat treatment.
A novel material rack for an industrial furnace has been designed, comprising a material frame base, a material tray rack, and a hanging rod. The hanging rod is installed on the material frame base, and the material tray rack is placed on the material frame base and snapped into the hanging rod. Heat exchange holes are provided on the material frame and the material tray rack, and uniform heat transfer is achieved through circulating air conduction. The material tray racks on the material frame base can be stacked in multiple layers to increase the processing capacity.
This improved the temperature uniformity and yield of components, and increased the efficiency of a single heat treatment process.
Smart Images

Figure CN223496542U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial furnace technology, specifically to a novel material rack for industrial furnaces. Background Technology
[0002] Industrial furnaces are commonly used equipment in the heat treatment process of parts, especially in the heat treatment of aerospace, military, and critical engineering components. The heat treatment effect of industrial furnaces has an extremely important impact on product quality, and can be considered a key process for determining whether a product part possesses the material's application characteristics. Therefore, temperature uniformity is an extremely important indicator in the heat treatment process. To improve temperature uniformity, as well as the efficiency of single heat treatment and the yield rate, the material rack needs to be redesigned to meet market demands. Summary of the Invention
[0003] This invention overcomes the shortcomings of the prior art and provides a novel material rack for industrial furnaces.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: a novel material rack for an industrial furnace, comprising a material frame base, a material tray rack, and a hanging rod, wherein the hanging rod is installed on the material frame base, the material tray rack is placed on the material frame base, and the material tray rack is snapped into the hanging rod.
[0005] Preferably, the material frame base includes an outer ring of the material frame, an inner heat-conducting ring of the material frame, radial ribs, and a lifting heat-conducting ring. The inner heat-conducting ring of the material frame and the outer ring of the material frame are connected by radial ribs, and the outer ring of the material frame is provided with a lifting heat-conducting ring.
[0006] Preferably, the number of the lifting heat-conducting rings is at least three, arranged in a ring on the outer ring of the material frame.
[0007] Preferably, a reinforcing rib is provided between the outer ring of the material frame and the lifting and heating ring.
[0008] Preferably, both the lifting heating ring and the inner heating ring of the material frame are tubular structures with upper and lower through holes in the middle, and the tubular structure has heat exchange holes on its tube wall.
[0009] Preferably, the tray frame includes an outer arc component, an inner heat-conducting ring, radial ribs, and a snap-fit heat-conducting arc ring. The outer arc component and the snap-fit heat-conducting arc ring are connected to form an annular component, and the annular component is connected to the inner heat-conducting ring through the radial ribs.
[0010] Preferably, the outer arc component of the material tray and the heat-conducting arc ring are connected at intervals and are evenly distributed on the annular component.
[0011] Preferably, a reinforcing rib for the material tray is provided between the outer arc part of the material tray and the hot arc ring of the card.
[0012] Preferably, the heating ring inside the material tray is a tubular structure with heat exchange holes on its wall, and the snap-fit heating arc ring is an arc-shaped tube wall structure with heat exchange holes on its wall.
[0013] Preferably, the rod includes a base and a rod body, the base is installed at the bottom of the rod body, the rod body has a fishing hole at the top, and the radial cross section of the rod body is cross-shaped.
[0014] Compared with the prior art, the significant advantages of this utility model are:
[0015] 1. With heat exchange holes on the lifting heating ring and the heating ring inside the material frame, as well as on the heating ring inside the material tray and the snap-fit heating arc ring, the heat-treated workpieces on each layer of the new material rack in the industrial furnace are more evenly heated during heat treatment due to the heat conduction of the circulating air inside the industrial furnace, thus improving the uniformity of the workpiece heating and the yield rate.
[0016] 2. By stacking multiple layers of material trays on the material frame base, the number of parts processed in a single heat treatment is increased, thereby improving the heat treatment efficiency.
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a front view of a novel material rack for an industrial furnace according to this utility model.
[0019] Figure 2 for Figure 1 Main view of the base of the material frame.
[0020] Figure 3 for Figure 2 Sectional view along the AA direction.
[0021] Figure 4 for Figure 2 Top view.
[0022] Figure 5 for Figure 1 Main view of the material tray rack.
[0023] Figure 6 for Figure 5 Sectional view along the BB direction.
[0024] Figure 7 for Figure 5 Top view.
[0025] Figure 8 for Figure 1 Front view of the middle suspension rod.
[0026] Figure 9 for Figure 8 Left view.
[0027] Figure 10 for Figure 8 Top view. Detailed Implementation Example
[0028] like Figures 1 to 10 As shown, a novel material rack for an industrial furnace includes a material frame base 2, a material tray rack 1, and a lifting rod 3. The lifting rod 3 is installed on the material frame base 2, and the material tray rack 1 is placed on the material frame base 2 and snapped onto the lifting rod 3. The material frame base 2 includes an outer ring 21, an inner heat-conducting ring 23, radial ribs 22, and a lifting heat-conducting ring 24. The inner heat-conducting ring 23 and the outer ring 21 are connected by radial ribs 22. The outer ring 21 is provided with lifting heat-conducting rings 24, and reinforcing ribs 25 are provided between the outer ring 21 and the lifting heat-conducting rings 24. There are four lifting heat-conducting rings 24 arranged in a ring on the outer ring 21. Both the lifting heat-conducting rings 24 and the inner heat-conducting rings 23 are tubular structures with upper and lower through holes in the middle. The tube walls of the tubular structures are provided with heat exchange holes. The material tray rack 1 includes an outer arc part 1. 1. The material tray includes an inner heating ring 13, a material tray radial rib 12, and a snap-fit heating arc ring 14. The outer arc part 11 of the material tray is connected to the snap-fit heating arc ring 14 to form an annular part. The annular part and the inner heating ring 13 of the material tray are connected by the material tray radial rib 12. The outer arc part 11 of the material tray and the snap-fit heating arc ring 14 are connected to each other at intervals and are evenly distributed on the annular part. A material tray reinforcing rib 15 is also provided between the outer arc part 11 of the material tray and the snap-fit heating arc ring 14. The inner heating ring 13 of the material tray is a tubular structure with heat exchange holes on the tube wall. The snap-fit heating arc ring 14 is an arc-shaped tube wall structure with heat exchange holes on the tube wall. The lifting rod 3 includes a base 31 and a rod body 32. The base 31 is installed at the bottom of the rod body 32. The rod body 32 has a fishing hole 33 at the top. The radial cross section of the rod body 32 is cross-shaped.
[0029] This invention features heat exchange holes on the lifting heating ring 24 and the heating ring 23 inside the material frame, as well as on the heating ring 13 inside the material tray and the snap-fit heating arc ring 14. During heat treatment, as the circulating air inside the industrial furnace conducts heat, the heat flow first enters the arc space within the lifting heating ring 24, the heating ring 23 inside the material frame, the heating ring 13 inside the material tray, and the snap-fit heating arc ring 14, and then conducts heat towards the workpiece through the heat exchange holes. The heat-treated workpieces on each layer of the new material rack in the industrial furnace receive more uniform heat, improving the uniformity of the workpiece's heating and the yield rate. By stacking multiple layers of the material tray rack 1 on the material frame base 2, the number of parts processed in a single heat treatment is increased, thereby improving the heat treatment efficiency.
[0030] In addition to the embodiments described above, other undescribed implementation methods should also be within the protection scope of this utility model. The specific embodiments described herein are merely illustrative examples of the spirit of this utility model. Those skilled in the art to which this utility model pertains can make various modifications or additions to the described specific embodiments or use similar methods to replace them, but without departing from the spirit of this utility model or exceeding the scope defined by the appended claims. Although this document uses specific terminology, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model, and interpreting them as any additional limitation would contradict the spirit of this utility model.
Claims
1. A novel material rack for an industrial furnace, characterized in that, It includes a material frame base, a material tray frame, and a lifting rod. The lifting rod is installed on the material frame base, and the material tray frame is placed on the material frame base and is snapped into the lifting rod.
2. The novel material rack for industrial furnaces according to claim 1, characterized in that, The material frame base includes an outer ring of the material frame, an inner heat-conducting ring of the material frame, radial ribs, and a lifting heat-conducting ring. The inner heat-conducting ring of the material frame and the outer ring of the material frame are connected by radial ribs, and the outer ring of the material frame is provided with a lifting heat-conducting ring.
3. The novel material rack for industrial furnaces according to claim 2, characterized in that, The number of the lifting heat-conducting rings is at least 3, arranged in a ring on the outer ring of the material frame.
4. The novel material rack for industrial furnaces according to claim 2, characterized in that, The outer ring of the material frame and the lifting and heating ring are provided with reinforcing ribs.
5. The novel material rack for industrial furnaces according to claim 2, characterized in that, Both the lifting heating ring and the material frame heating ring are tubular structures with upper and lower through holes in the middle, and the tubular structure has heat exchange holes on its tube wall.
6. The novel material rack for industrial furnaces according to claim 1, characterized in that, The material tray frame includes an outer arc component, an inner heat-conducting ring, radial ribs, and a snap-fit heat-conducting arc ring. The outer arc component and the snap-fit heat-conducting arc ring are connected to form an annular component, and the annular component and the inner heat-conducting ring are connected by the radial ribs.
7. The novel material rack for an industrial furnace according to claim 6, characterized in that, The outer arc component of the material tray and the heat-conducting arc ring are connected at intervals and are evenly distributed on the annular component.
8. The novel material rack for an industrial furnace according to claim 6, characterized in that, The outer arc of the material tray is further reinforced with a material tray reinforcing rib between it and the hot arc ring.
9. The novel material rack for an industrial furnace according to claim 6, characterized in that, The heating ring inside the material tray has a tubular structure, and the tube wall of the tubular structure is provided with heat exchange holes. The snap-fit heating arc ring has an arc-shaped tube wall structure, and the tube wall of the arc-shaped tube wall structure is provided with heat exchange holes.
10. The novel material rack for an industrial furnace according to claim 1, characterized in that, The rod includes a base and a rod body. The base is installed at the bottom of the rod body, and the rod body has a fishing hole at the top. The radial cross-section of the rod body is cross-shaped.