Intelligently-controlled aluminum alloy wire annealing furnace

Abstract

The utility model discloses an intelligent control aluminum alloy wire annealing furnace, relates to annealing furnace technical field, including: annealing furnace body, automatic conveying plate, protective shell, the inner wall of protective shell is equipped with the positioning pole, the output end of positioning pole is equipped with the positioning plate, the inner wall of mounting groove is equipped with the electric slide rail, and the electric slide rail is equipped with the automatic conveying plate. A lifting electric pole is mounted at the output end of the electric sliding rail, a stopping block is mounted at the output end of the lifting electric pole, a mounting and dismounting stud is mounted on the inner wall of the mounting and dismounting screw groove, and an inclined plate is mounted on the outer wall of the mounting and dismounting stud. By installing the positioning mechanism, firstly, the aluminum alloy wire is moved to the automatic conveying plate, a stopping block is moved out of an installing groove, the rear portion of the aluminum alloy wire is limited, then a positioning electric pole works to drive a positioning plate to move, the two sides of the aluminum alloy wire are fixed, an inclined plate is installed, and feeding and discharging of materials are facilitated; and therefore, the aluminum alloy wires of different models and sizes can be conveniently clamped and fixed.

Description

Technical Field

[0001] This utility model relates to the field of annealing furnace technology, specifically to an intelligently controlled aluminum alloy wire annealing furnace. Background Technology

[0002] Intelligent control aluminum alloy wire annealing furnaces are key equipment in modern industrial production for the heat treatment of aluminum alloy wires. They integrate advanced intelligent control technology and efficient heating, holding, and cooling systems, enabling precise control of parameters such as temperature, time, and atmosphere during the annealing process. This ensures that the aluminum alloy wire achieves the ideal microstructure and properties. By controlling the heating and cooling processes, the furnace alters the physical and mechanical properties of the aluminum alloy wire to meet specific process requirements. Such equipment typically features energy saving, high efficiency, and precise temperature control, and can meet the annealing needs of aluminum alloy wires of different specifications and models. The working principle of the annealing furnace is based on the phase transformation behavior of metals. During heating, the aluminum alloy wire undergoes phenomena such as grain growth, solid solution dissolution, and recrystallization, thereby releasing internal stress, adjusting grain size, and improving the material's plasticity and toughness. After heating, the wire enters the cooling chamber for cooling to complete the annealing process.

[0003] Patent document CN220335237U discloses a cable annealing furnace, which includes "an annealing furnace body and a mounting rod. A sliding assembly is installed at the bottom of the furnace body, and a sliding plate is slidably installed on the top of the sliding assembly. A mounting plate is installed on the top of the sliding plate, and a motor is installed on the top of the mounting plate. A mounting rod is installed at the output end of the motor, and a mounting sleeve is fitted on the outer side of the mounting rod. Both ends of the mounting sleeve are provided with fixing slots. This invention includes a winding roller, a motor, a mounting rod, and a mounting sleeve. In use, the motor drives the mounting sleeve to rotate via the mounting rod, which in turn drives the winding roller to rotate. This allows different positions of the cable to be rotated to face the electric heating plate for heating, which helps to heat the cable evenly and ensures the annealing and conditioning effect of the device on the cable."

[0004] However, the cable annealing furnace mentioned in the above-mentioned literature is mainly designed to ensure uniform heating of the cable and to guarantee the annealing and tempering effect of the device on the cable, but it is not convenient to clamp and fix aluminum alloy wires of different sizes.

[0005] In view of this, it is necessary to develop a positioning mechanism that can clamp and fix aluminum alloy wires of different sizes. Utility Model Content

[0006] The purpose of this invention is to provide an intelligently controlled aluminum alloy wire annealing furnace to solve the technical problem of improving the working stability of the intelligently controlled aluminum alloy wire annealing furnace mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an intelligent controlled aluminum alloy wire annealing furnace, comprising: an annealing furnace body, an automatic conveying plate installed on the inner wall of the annealing furnace body, and a positioning mechanism provided on the outer wall of the automatic conveying plate, the positioning mechanism clamping and fixing aluminum alloy wires of different sizes.

[0008] The positioning mechanism includes a protective shell, an inner wall of which is fitted with a positioning rod, an output end of which is fitted with a positioning plate, an outer wall of an automatic conveying plate with a mounting groove, an inner wall of which is fitted with an electric slide rail, an output end of which is fitted with a lifting rod, an output end of which is fitted with a stop block, an outer wall of an automatic conveying plate with a mounting screw groove, an inner wall of which is fitted with a mounting stud, and an outer wall of which is fitted with an inclined plate.

[0009] Preferably, an automatic door is installed on the outer wall of the annealing furnace body, a heating device is installed on the inner wall of the annealing furnace body, and a cooling device is installed on the inner wall of the annealing furnace body.

[0010] Preferably, the outer wall of the annealing furnace body is provided with an efficiency-enhancing mechanism, which is used to improve the cooling efficiency of aluminum alloy wire after annealing and improve production efficiency.

[0011] Preferably, the efficiency enhancement mechanism includes a gas pump, which is disposed on the outer wall of the annealing furnace body.

[0012] Preferably, an enhancement frame is installed on the outer wall of the annealing furnace body, a mesh tray is installed on the inner wall of the enhancement frame, an enhancement groove is provided on the inner wall of the enhancement frame, and a door panel is installed on the outer wall of the enhancement groove.

[0013] Preferably, a water collection frame is installed on the outer wall of the annealing furnace body.

[0014] Preferably, the bottom of the water collection frame is provided with a drainage hole.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model uses a positioning mechanism to clamp and fix aluminum alloy wires of different sizes. Existing aluminum alloy wires of different sizes tend to roll on the automatic conveyor plate, so this needs to be improved. The mechanism limits the movement of aluminum alloy wires of different sizes. First, the aluminum alloy wire is moved onto the automatic conveyor plate. Then, the electric slide rail moves the stop block to the rear of the aluminum alloy wire. Next, the lifting rod moves the stop block out of the mounting slot, limiting the rear of the aluminum alloy wire. Then, the positioning rod moves the positioning plate to fix both sides of the aluminum alloy wire. Simultaneously, depending on the feeding method, manual feeding and unloading are performed. The mounting and dismantling studs are installed in the mounting and dismantling slots, and the inclined plate is installed to facilitate material loading and unloading, thus making it convenient to clamp and fix aluminum alloy wires of different sizes.

[0017] 2. This utility model improves the cooling efficiency of aluminum alloy wire after annealing by installing an efficiency-enhancing mechanism, thereby increasing production efficiency. Existing cooling devices require a certain amount of time to cool in order to complete the annealing process, resulting in excessively long waiting times. Therefore, it is necessary to improve cooling efficiency and annealing efficiency. Ice blocks are added to the mesh tray through an efficiency-enhancing tank, and then the door panel closes the efficiency-enhancing tank. Subsequently, a gas pump draws cold air from the efficiency-enhancing frame. Since the temperature drops in the localized area where the ice melts, the cold air is delivered to the annealing furnace body. This method also prevents the aluminum alloy wire from easily deforming, and the melted water is collected through a water collection frame, thereby increasing the cooling rate and improving the annealing efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the front structure of the automatic door of this utility model;

[0021] Figure 4 This is a top view of the automatic conveyor plate structure of this utility model.

[0022] Figure 5 This is a schematic diagram of the blocking block structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the efficiency-enhancing mechanism of this utility model.

[0024] In the diagram: 1. Annealing furnace body; 2. Automatic conveyor plate; 3. Automatic door; 4. Heating device; 5. Cooling device; 6. Protective shell; 7. Positioning pole; 8. Positioning plate; 9. Mounting groove; 10. Electric slide rail; 11. Lifting pole; 12. Stop block; 13. Installation and removal screw groove; 14. Installation and removal stud; 15. Inclined plate; 16. Air pump; 17. Enhancement frame; 18. Mesh tray; 19. Enhancement groove; 20. Door panel; 21. Water collection frame; 22. Drain hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Please see Figure 1 , Figure 2 and Figure 3An intelligent controlled aluminum alloy wire annealing furnace includes: an annealing furnace body 1, an automatic conveying plate 2 installed on the inner wall of the annealing furnace body 1, an automatic door 3 installed on the outer wall of the annealing furnace body 1, a heating device 4 installed on the inner wall of the annealing furnace body 1, and a cooling device 5 installed on the inner wall of the annealing furnace body 1. First, the automatic door 3 opens the annealing furnace body 1. Then, the automatic conveying plate 2 works to transport the aluminum alloy wire to the outside of the annealing furnace body 1. Subsequently, the aluminum alloy wire is moved onto the automatic conveying plate 2 and enters the annealing furnace body 1. The automatic door 3 closes, the heating device 4 heats the aluminum alloy wire and holds it at the set temperature for a set time to release internal stress. Finally, the cooling device 5 cools the annealed aluminum alloy wire, thereby completing the annealing process.

[0029] Please see Figure 4 and Figure 5 The automatic conveyor plate 2 has a positioning mechanism on its outer wall. This mechanism clamps and fixes aluminum alloy wires of different sizes. The positioning mechanism includes a protective shell 6, with a positioning rod 7 installed on the inner wall of the protective shell 6. A positioning plate 8 is installed at the output end of the positioning rod 7. The automatic conveyor plate 2 has an installation groove 9 on its outer wall, with an electric slide rail 10 installed on the inner wall of the installation groove 9. A lifting rod 11 is installed at the output end of the electric slide rail 10, and a stop block 12 is installed at the output end of the lifting rod 11. The automatic conveyor plate 2 also has a mounting screw groove 13 on its outer wall, with a mounting stud 14 installed on the inner wall of the mounting screw groove 13. A ramp 15 is installed on the outer wall of the mounting stud 14. The existing aluminum alloy wires are of different sizes, which causes them to roll on the automatic conveyor plate 2. Therefore, improvements are needed to address the issue of movement. For aluminum alloy wires of different sizes, a limiting mechanism is implemented. First, the aluminum alloy wire is moved onto the automatic conveyor plate 2. Then, the electric slide rail 10 moves the stop block 12 to the rear of the aluminum alloy wire. Next, the lifting rod 11 moves the stop block 12 out of the mounting slot 9, limiting the rear of the aluminum alloy wire. Then, the positioning rod 7 moves the positioning plate 8 to fix both sides of the aluminum alloy wire. Simultaneously, depending on the feeding and unloading method, manual feeding and unloading are performed. The mounting stud 14 is installed into the mounting stud slot 13, and the inclined plate 15 is installed to facilitate material loading and unloading, thereby facilitating the clamping and fixing of aluminum alloy wires of different sizes.

[0030] Please see Figure 2 and Figure 6The outer wall of the annealing furnace body 1 is equipped with an efficiency-enhancing mechanism to improve the cooling efficiency of aluminum alloy wire after annealing and increase production efficiency. The efficiency-enhancing mechanism includes a gas pump 16, which is located on the outer wall of the annealing furnace body 1. An efficiency-enhancing frame 17 is installed on the outer wall of the annealing furnace body 1. A mesh tray 18 is installed on the inner wall of the efficiency-enhancing frame 17. An efficiency-enhancing groove 19 is provided on the inner wall of the efficiency-enhancing frame 17. A door panel 20 is installed on the outer wall of the efficiency-enhancing groove 19. A water collection frame 21 is installed on the outer wall of the annealing furnace body 1. A drain hole 22 is provided at the bottom of the water collection frame 21. The existing cooling device 5 requires a certain amount of time. Cooling is required to complete the annealing process, but this process takes too long. Therefore, it is necessary to improve the cooling efficiency and annealing efficiency. To improve the annealing efficiency, ice is added to the mesh tray 18 through the enhancement tank 19. Then, the door panel 20 closes the enhancement tank 19, and the air pump 16 draws cold air from the enhancement frame 17. Since the temperature of the local area will decrease when the ice melts, the cold air is delivered to the annealing furnace body 1. This method will not cause the aluminum alloy wire to deform easily, and the melted water is collected through the water collection frame 21, thereby increasing the cooling rate and improving the annealing efficiency.

[0031] Working principle: First, the automatic door 3 opens the annealing furnace body 1. Then, the automatic conveyor plate 2 transports the aluminum alloy wire to the outside of the annealing furnace body 1. The aluminum alloy wire is then moved onto the automatic conveyor plate 2 and enters the annealing furnace body 1. The automatic door 3 closes, and the heating device 4 heats the aluminum alloy wire and holds it at that temperature for a set time to release internal stress. Finally, the cooling device 5 cools the annealed aluminum alloy wire, completing the annealing process. Currently, the aluminum alloy wire comes in different sizes, causing it to roll on the automatic conveyor plate 2. Therefore, this needs to be improved by limiting the size of the aluminum alloy wire. First, the aluminum alloy wire is moved onto the automatic conveyor plate 2. Then, the electric slide rail 10 moves the stop block 12 to the rear of the aluminum alloy wire. Next, the lifting rod 11 moves the stop block 12 out of the mounting slot 9, limiting the rear of the aluminum alloy wire. Finally, the positioning rod 7 moves the positioning plate 8. The aluminum alloy wire is moved and fixed on both sides. The loading and unloading are done manually, and the mounting and dismounting studs 14 are installed in the mounting and dismounting slots 13. The inclined plates 15 are then installed to facilitate material loading and unloading, thus making it easier to clamp and fix aluminum alloy wires of different sizes. The existing cooling device 5 requires a certain amount of time to cool in order to complete the annealing process, resulting in excessive waiting time. Therefore, it is necessary to improve cooling efficiency and annealing efficiency. Ice is added to the mesh tray 18 through the enhancement groove 19, and then the door panel 20 closes the enhancement groove 19. The air pump 16 then extracts cold air from the enhancement frame 17. Because the temperature drops in the localized area where the ice melts, the cold air is delivered to the annealing furnace body 1. This method also prevents the aluminum alloy wire from easily deforming. The melted water is collected through the water collection frame 21, thereby increasing the cooling rate and improving the annealing efficiency.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An intelligently controlled aluminum alloy wire annealing furnace, characterized in that, Includes: an annealing furnace body (1), an automatic conveying plate (2) installed on the inner wall of the annealing furnace body (1), and a positioning mechanism provided on the outer wall of the automatic conveying plate (2), which clamps and fixes aluminum alloy wires of different sizes; The positioning mechanism includes a protective shell (6), a positioning rod (7) is installed on the inner wall of the protective shell (6), a positioning plate (8) is installed at the output end of the positioning rod (7), an installation groove (9) is provided on the outer wall of the automatic conveying plate (2), an electric slide rail (10) is installed on the inner wall of the installation groove (9), a lifting rod (11) is installed at the output end of the electric slide rail (10), a stop block (12) is installed at the output end of the lifting rod (11), an installation and removal screw groove (13) is provided on the outer wall of the automatic conveying plate (2), an installation and removal stud (14) is installed on the inner wall of the installation and removal screw groove (13), and an inclined plate (15) is installed on the outer wall of the installation and removal stud (14).

2. The intelligent control aluminum alloy wire annealing furnace according to claim 1, characterized in that: An automatic door (3) is installed on the outer wall of the annealing furnace body (1), a heating device (4) is installed on the inner wall of the annealing furnace body (1), and a cooling device (5) is installed on the inner wall of the annealing furnace body (1).

3. The intelligent control aluminum alloy wire annealing furnace according to claim 1, characterized in that: The outer wall of the annealing furnace body (1) is provided with an efficiency enhancement mechanism, which is used to improve the cooling efficiency of aluminum alloy wire after annealing and improve production efficiency.

4. The intelligent control aluminum alloy wire annealing furnace according to claim 3, characterized in that: The enhancement mechanism includes a gas pump (16), which is disposed on the outer wall of the annealing furnace body (1).

5. The intelligent control aluminum alloy wire annealing furnace according to claim 1, characterized in that: An enhancement frame (17) is installed on the outer wall of the annealing furnace body (1), a mesh tray (18) is installed on the inner wall of the enhancement frame (17), an enhancement groove (19) is provided on the inner wall of the enhancement frame (17), and a door panel (20) is installed on the outer wall of the enhancement groove (19).

6. The intelligent control aluminum alloy wire annealing furnace according to claim 1, characterized in that: A water collection frame (21) is installed on the outer wall of the annealing furnace body (1).

7. The intelligent control aluminum alloy wire annealing furnace according to claim 6, characterized in that: The bottom of the water collection frame (21) is provided with a drainage hole (22).

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