Steel ball coating plate hanger

Abstract

The steel ball film coating plate hanging frame is characterized by comprising a stand column (1), brackets (2) and a net-shaped structure tray (3), the brackets (2) are arranged on the stand column (1), the net-shaped structure tray (3) is arranged above the brackets (2), a supporting hoop (5) is arranged in the net-shaped structure tray (3), a plurality of small holes (4) are formed in the net-shaped structure tray (3), and the small holes (4) are communicated with the brackets (2). A through hole (6) is formed in the center of the tray (3) of the net structure, the bracket (2) is of a radial structure, and the diameter of an inner hole of the through hole (6) is 0.01-0.02 mm larger than the outer diameter of the stand column (1), so that even coating is achieved, production efficiency is improved, and raw materials and production cost are saved.

Description

Technical Field

[0001] This utility model belongs to the technical field of metal steel ball vacuum coating device, specifically relating to a steel ball coating disc hanger. Background Technology

[0002] Improving Coating Quality: Since steel balls are spherical, improper placement during the coating process can easily lead to uneven coating. For example, on a traditional flat tray, steel balls tend to pile up and press against each other, preventing sufficient contact between the surface of the balls near the bottom and center and the coating material. This results in inconsistent coating thickness and color, among other quality issues. A mesh-structured tray rack, however, allows the steel balls to be distributed more evenly, ensuring the coating material contacts them from all angles and guaranteeing uniform coating quality.

[0003] Improving production efficiency is essential because as industrial production expands, the requirements for batch processing of steel balls for coating are increasing. Mesh-structured tray racks can be designed with multiple layers or large capacity, allowing for the placement of more steel balls for coating at once. Furthermore, these racks facilitate the loading and unloading of steel balls, reducing the time spent placing and removing balls individually compared to traditional methods, thereby improving the overall production efficiency of the coating process.

[0004] Adaptable to different coating processes: Different coating processes (such as vacuum coating, chemical coating, etc.) may have different requirements for the placement and movement of steel balls. Mesh structure tray racks can flexibly adapt to these processes. For example, in vacuum coating, a well-designed mesh structure ensures that coating particles are uniformly deposited on the surface of the steel balls under vacuum conditions; in chemical coating, it allows the steel balls to fully contact the reactants in the chemical solution and facilitates solution circulation and renewal.

[0005] Material and Cost Optimization: From a material utilization perspective, the mesh structure tray rack can precisely control the position of steel balls, reducing the deposition of coating material in unnecessary areas and minimizing material waste. Furthermore, in terms of the materials used to manufacture the rack, lower-cost, corrosion-resistant, and appropriately strong materials can be selected, meeting the requirements of the coating process while controlling production costs.

[0006] To overcome the aforementioned technical problems, after a long period of research and based on practical considerations, the applicant hereby discloses a steel ball coated disc hanger. Utility Model Content

[0007] The purpose of this utility model is to provide a steel ball coated disc hanger to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A steel ball coated tray hanger, characterized by: a column 1, a bracket 2 and a mesh structure tray 3, wherein the column 1 is provided with a plurality of brackets 2, the mesh structure tray 3 is provided above the brackets 2, the mesh structure tray 3 is provided with a support hoop 5 inside, the mesh structure tray 3 has a plurality of small holes 4, and a through hole 6 is provided at the center of the mesh structure tray 3.

[0010] Preferably, the bracket 2 has a radial structure.

[0011] Preferably, the inner diameter of the through hole 6 is 0.01-0.02 mm larger than the outer diameter of the column 1.

[0012] Compared with the prior art, this utility model provides a steel ball coated disc hanger, which has the following beneficial effects:

[0013] Improve coating uniformity: The mesh structure tray rack can distribute the steel balls, and the coating material can contact the steel balls from multiple angles, ensuring that each steel ball is uniformly coated on all surfaces, thus improving product quality.

[0014] Improved production efficiency: It allows for convenient batch placement and removal of steel balls, and through a well-designed multi-layer or large mesh structure, it can process large quantities of steel balls at once. This reduces the processing time for individual steel balls, making the coating process more efficient.

[0015] Enhanced process adaptability: This hanger can be adjusted according to different coating processes. For example, in vacuum coating, it facilitates the uniform deposition of coating particles on the surface of the steel ball; in chemical coating, it ensures that the steel ball fully contacts the reactants in the chemical solution, adapting to various processes.

[0016] Material and cost savings: The precise mesh structure effectively reduces waste of coating material in non-steel ball areas. Simultaneously, selecting appropriate bracket materials can reduce costs and improve economic efficiency while ensuring performance. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a cross-sectional structural diagram of a steel ball coated disc hanger according to the present invention.

[0019] Figure 2 This is a three-dimensional schematic diagram of the column 1 in the steel ball coated disc hanger of this utility model.

[0020] Figure 3This is a top view of the bracket 2 structure in the steel ball coated disc hanger of this utility model.

[0021] Figure 4 This is a schematic diagram of the mesh structure tray 3 described in the steel ball coated tray hanger of this utility model.

[0022] In the diagram: 1. Column; 2. Bracket; 3. Mesh structure tray; 4. Small hole; 5. Support hoop; 6. Through hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figure 1-4 This utility model provides a technical solution:

[0027] A steel ball coated tray hanger, characterized by: a column 1, a bracket 2 and a mesh structure tray 3, wherein the column 1 is provided with a plurality of brackets 2, the mesh structure tray 3 is provided above the brackets 2, the mesh structure tray 3 is provided with a support hoop 5 inside, the mesh structure tray 3 has a plurality of small holes 4, and a through hole 6 is provided at the center of the mesh structure tray 3.

[0028] In a preferred embodiment of this utility model, the bracket 2 has a radial structure.

[0029] In a preferred embodiment of this utility model, the inner diameter of the through hole 6 is 0.01-0.02 mm larger than the outer diameter of the column 1.

[0030] The working principle and usage process of this utility model are as follows:

[0031] Arrange the components according to Figure 1 The structure shown is connected.

[0032] like Figure 1 As shown, the column 1 and bracket 2 are fixedly connected. Then, the through hole 6 at the center of the mesh structure tray 3 is fitted onto the column 1. The mesh structure tray 3 is located above the bracket 2 and in contact with the bracket 2. The steel balls to be coated are then placed inside the mesh structure tray 3. The bottom of the column 1 rotates at a variable speed with the coating equipment. In this way, the steel balls placed inside the mesh structure tray 3 can roll freely within the mesh structure tray 3, thereby achieving uniform coating, improving production efficiency, and saving raw materials and production costs.

[0033] Although embodiments of the present invention have been disclosed and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel ball coated disc hanger, characterized by: The column (1), bracket (2) and mesh structure tray (3) are provided. The column (1) is provided with several brackets (2). The mesh structure tray (3) is provided above the brackets (2). The mesh structure tray (3) is provided with a support hoop (5) inside. The mesh structure tray (3) has several small holes (4). The mesh structure tray (3) has a through hole (6) at the center.

2. The steel ball coated disc hanger according to claim 1, characterized in that: The bracket (2) has a radial structure.

3. The steel ball coated disc hanger according to claim 1, characterized in that: The inner diameter of the through hole (6) is 0.01-0.02 mm larger than the outer diameter of the column (1).

Images