Cotton blending machine with quantitative function
By designing the scraping and blowing components, the problem of cotton residue in the cotton blending machine was solved, achieving accurate weighing and high efficiency in equipment operation, and improving the automation level of the cotton blending process.
Patent Information
- Application Number
- CN202422966359.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In cotton blending machines with quantitative functions, some cotton material may remain on the surface of the weighing and conveying mechanism, increasing the friction between the moving parts of the mechanism and affecting the accuracy of the weighing results.
The design includes a scraping component and a blowing component. The scraping component removes residual cotton through an elastic sponge abutment layer and rubber tips, while the blowing component guides the residue to the overall electric conveyor belt through airflow. The observation component monitors the cotton ball feeding in real time through a transparent viewing panel.
It effectively removes residual cotton, reduces friction, ensures weighing accuracy and equipment operating efficiency, and improves the automation level of the cotton blending process.
Smart Images

Figure CN223496727U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton blending machine technology, specifically a cotton blending machine with a quantitative function. Background Technology
[0002] A cotton blending machine with quantitative function is an upgrade from the traditional cotton blending machine. It aims to more precisely control the proportion of raw materials during the blending process, thereby improving product quality and production efficiency. Quantitative cotton blending machines typically employ advanced sensor technology and control systems. During the blending process, sensors monitor different types of cotton raw materials in real time, acquiring parameters such as weight and volume. The control system precisely controls the feed rate of each raw material according to preset proportion requirements, ensuring that the blended cotton achieves the predetermined component ratio.
[0003] The prior art has the following authorization announcement number: CN201801645U, and the name is a cotton blending machine in textile machinery, including a frame (1) and a plurality of cotton blending bins (2) on the frame. The characteristic is that the cotton blending bins (2) are provided with an observation port (3) at the lower carding curtain, and a photoelectric sensor (4) is provided at the observation port to detect the height of cotton on the carding curtain. This application can solve the technical problem that the three-roller jams due to a large amount of cotton, causing motor burnout accidents.
[0004] The cotton blending machine in the textile machinery mentioned above reduces various losses caused by motor burnout. It has a simple and reasonable structure. However, when using the above device, some cotton material is easily left on the surface of the weighing and conveying mechanism in the cotton blending machine with quantitative function. When cotton material remains on the surface of the weighing and conveying mechanism, it will increase the friction between the moving parts of the mechanism. At the same time, the remaining cotton will interfere with the subsequent weighing results. Therefore, it is necessary to design a cotton blending machine with quantitative function to improve it. Utility Model Content
[0005] The technical problem solved by this utility model is that some cotton material is easily left on the surface of the weighing and conveying mechanism in a cotton blending machine with quantitative function. When cotton material remains on the surface of the weighing and conveying mechanism, it will increase the friction between the moving parts of the mechanism, and the remaining cotton will interfere with the subsequent weighing results.
[0006] To solve the above-mentioned technical problems, this utility model provides a cotton blending machine with quantitative function, including a cotton blending equipment component, a scraping component at the inner end of the cotton blending equipment component, a blowing component at the rear end of the cotton blending equipment component, an overall electric conveyor belt at the lower front end of the cotton blending equipment component, and an observation component at the front end of the cotton blending equipment component.
[0007] The cotton blending equipment includes multiple sample storage chambers arranged equidistantly from left to right. The lower end of the sample storage chamber is fixedly connected to an electromagnetic discharge valve port. The lower end of the electromagnetic discharge valve port is fixedly connected to a weighing chamber. The lower side between the left and right inner walls of the weighing chamber is fixedly connected to a feed one-way solenoid valve. The lower front end of the weighing chamber is electrically hinged to a self-rotating discharge baffle. The self-rotating discharge baffle and the feed one-way solenoid valve cooperate with each other.
[0008] The scraping assembly includes a strip-shaped slot on the rotating discharge baffle. A sliding cross plate is slidably connected to the inner end of the strip-shaped slot. An elastic sponge abutment layer is fixedly connected to the upper end of the sliding cross plate. Several protruding rubber tips are fixedly connected to the surface of the elastic sponge abutment layer. The protruding rubber tips cooperate with the outer side wall of the feed one-way solenoid valve. A lower metal block is fixedly connected to the lower inner wall of the strip-shaped slot. An upper electromagnetic block is fixedly connected to the lower end of the sliding cross plate. The lower metal block and the upper electromagnetic block are magnetically connected. A pair of telescopic vertical sleeves are fixedly connected between the sliding cross plate and the lower inner wall of the strip-shaped slot.
[0009] Preferably, the two telescopic vertical sleeves are located on the front and rear sides of the electromagnetic upper block, respectively, and the outer ends of the telescopic vertical sleeves are fitted with self-rebound components.
[0010] Preferably, the upper and lower ends of the self-rebound component are connected to the sliding cross plate and the lower inner wall of the strip-shaped slot, respectively.
[0011] Preferably, the blowing assembly includes a blowing air pump located at the rear of the cotton blending equipment assembly, and the output end of the blowing air pump is fixedly connected to an air delivery pipe.
[0012] Preferably, the output end of the gas pipeline is fixedly connected to multiple channel openings, which are located behind the scraping assembly within the cotton blending equipment assembly.
[0013] Preferably, the observation component includes multiple transparent viewing panels, which are fixedly connected to the front of the sample storage chamber.
[0014] Preferably, the overall electric conveyor belt is positioned directly below the rotating discharge baffle, and the inner end of the upper sample storage chamber is filled with several cotton balls.
[0015] Preferably, the upper end of the rigid ring is fixedly connected to an extension drag rope, and the outer side of the sampling component is fixedly connected to a protective outer coating.
[0016] Compared with related technologies, this utility model has the following beneficial effects:
[0017] 1. After the feeding one-way solenoid valve of this utility model outputs the cotton ball, the residual material on its surface can be scraped off by the scraping component. Specifically, the upper electromagnetic block is de-energized by the external control terminal, and the sliding horizontal plate extends to the protruding position of the slotted opening through the telescopic vertical sleeve, so that the elastic sponge abutment layer and the feeding one-way solenoid valve are in close contact. At this time, when the feeding one-way solenoid valve continues to rotate, the residual material on the surface of the feeding one-way solenoid valve will be scraped off by the protruding rubber tip on the elastic sponge abutment layer and fall onto the overall electric conveyor belt for conveying with the self-rotating discharge baffle. When the self-rotating discharge baffle is rotated back, the upper electromagnetic block can be energized, and the upper electromagnetic block is attracted by the lower metal block, which together with the overall sliding horizontal plate is pressed down back to the position inside the slotted opening, effectively ensuring the smooth reset of the self-rotating discharge baffle.
[0018] 2. This utility model also provides a blowing component that works with the scraping component on the rear side of the cotton blending equipment component. The blowing air pump in the blowing component can transmit the blown air through the air delivery pipe to each channel opening that is connected to the scraping component. This allows the residue scraped off the scraping component to be guided by the blown air to the position above the overall electric conveyor belt, further ensuring the removal effect of the residual material.
[0019] 3. This utility model has an observation component in front of the sample storage bin. The transparent viewing panel in the observation component covers the front of the sample storage bin, allowing the staff to observe the cotton clump feeding situation in the sample storage bin at any time. When the remaining material in a local sample storage bin is too low, the material can be replenished in time, which helps to ensure the overall operating efficiency of the cotton blending equipment components.
[0020] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the axial side of the cotton blending equipment components of this utility model;
[0023] Figure 2 For the present utility model Figure 1 Schematic diagram of the self-rotating discharge baffle in the open state;
[0024] Figure 3 For the present utility model Figure 2Enlarged structural diagram of the scraper assembly;
[0025] Figure 4 For the present utility model Figure 2 Enlarged side view of the middle scraper assembly;
[0026] Figure 5 For the present utility model Figure 1 Schematic diagram of the structure of the medium blowing material assembly.
[0027] Numbering on the map:
[0028] 1. Cotton blending equipment components; 100. Sample storage upper hopper; 101. Electromagnetic discharge valve port; 102. Weighing lower hopper; 103. Self-rotating discharge baffle; 104. Feed one-way solenoid valve; 2. Scraping assembly; 201. Strip-shaped slotted opening; 202. Sliding horizontal plate; 203. Elastic sponge abutment layer; 204. Protruding rubber tip; 205. Telescopic vertical sleeve; 206. Self-rebound component; 207. Metal lower block; 208. Electromagnetic upper block; 3. Blowing assembly; 301. Blowing air pump; 302. Channel cavity; 303. Air conveying pipe; 4. Observation assembly; 400. Transparent viewing panel; 5. Overall electric conveyor belt. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-5 A cotton blending machine with quantitative function includes a cotton blending equipment component 1, a scraping component 2 is provided at the inner end of the cotton blending equipment component 1, a blowing component 3 is provided at the rear end of the cotton blending equipment component 1, an overall electric conveying belt 5 is provided at the lower front end of the cotton blending equipment component 1, and an observation component 4 is provided at the front end of the cotton blending equipment component 1.
[0031] The cotton blending equipment component 1 includes multiple sample storage upper chambers 100 arranged equidistantly from left to right. The lower end of the sample storage upper chamber 100 is fixedly connected to an electromagnetic discharge valve port 101. The lower end of the electromagnetic discharge valve port 101 is fixedly connected to a weighing lower chamber 102. A feed one-way solenoid valve 104 is fixedly connected to the lower side between the left and right inner walls of the weighing lower chamber 102. A self-rotating discharge baffle 103 is electrically hinged to the lower front end of the weighing lower chamber 102. The self-rotating discharge baffle 103 cooperates with the feed one-way solenoid valve 104.
[0032] The scraping assembly 2 includes a strip-shaped slot 201 opened on the self-rotating discharge baffle 103. A sliding horizontal plate 202 is slidably connected to the inner end of the strip-shaped slot 201. An elastic sponge abutment layer 203 is fixedly connected to the upper end of the sliding horizontal plate 202. Several protruding rubber tips 204 are fixedly connected to the surface of the elastic sponge abutment layer 203. The protruding rubber tips 204 cooperate with the outer side wall of the feed one-way solenoid valve 104. A metal lower block 207 is fixedly connected to the lower inner wall of the strip-shaped slot 201. An electromagnetic upper block 208 is fixedly connected to the lower end of the sliding horizontal plate 202. The metal lower block 207 and the electromagnetic upper block 208 are magnetically connected. A pair of telescopic vertical sleeves 205 are fixedly connected between the sliding horizontal plate 202 and the lower inner wall of the strip-shaped slot 201.
[0033] Two telescopic vertical sleeves 205 are located on the front and rear sides of the electromagnetic upper block 208, respectively. The outer ends of the telescopic vertical sleeves 205 are fitted with self-rebound components 206. The upper and lower ends of the self-rebound components 206 are respectively connected to the sliding horizontal plate 202 and the lower inner wall of the strip slot 201.
[0034] The blowing assembly 3 includes a blowing air pump 301 located behind the cotton blending equipment assembly 1. The output end of the blowing air pump 301 is fixedly connected to an air supply pipe 303. The output end of the air supply pipe 303 is fixedly connected to multiple channel openings 302. The channel openings 302 are located behind the scraping assembly 2 inside the cotton blending equipment assembly 1.
[0035] Please see Figure 5 The blowing air pump 301 in the blowing assembly 3 can transmit the blown air through the air delivery pipe 303 to each channel opening 302 that is connected to the scraper assembly 2. This allows the residue scraped off the scraper assembly 2 to be guided by the blown air to the position above the overall electric conveyor belt 5, further ensuring the removal effect of the residual material.
[0036] The observation component 4 includes multiple transparent viewing panels 400, which are fixedly connected to the front of the sample storage chamber 100. The overall electric conveyor belt 5 is located directly below the self-rotating discharge baffle 103. The inner end of the sample storage chamber 100 is filled with several cotton balls.
[0037] Please see Figure 1 The transparent viewing panel 400 in the observation component 4 covers the front of the sample storage chamber 100, allowing staff to observe the cotton clumps being fed into the sample storage chamber 100 at any time. When there is too little material remaining in a local sample storage chamber 100, timely replenishment is carried out, which helps to ensure the overall operating efficiency of the cotton blending equipment component 1.
[0038] The specific implementation process of this utility model is as follows: First, different types of cotton balls in this solution are respectively transported to the upper sample storage chamber 100 in the cotton blending equipment component 1. According to the preset mixing ratio and production requirements, the cotton balls are dropped from the different upper sample storage chambers 100 to the feed one-way solenoid valve 104 in the weighing lower chamber 102 through the electromagnetic discharge valve port 101. The weight sensor on the feed one-way solenoid valve 104 precisely controls the cotton balls. The quantitatively stored cotton balls are transported to the overall electric conveyor belt 5 by the rotation of the self-rotating discharge baffle 103. The cotton clumps are mixed under the action of the stirring device in the cotton mixing equipment component 1. After the cotton clumps are output by the feed one-way solenoid valve 104, the residual material on its surface can be scraped off by the scraping component 2. Specifically, the upper solenoid block 208 is de-energized by the external control terminal, and the sliding horizontal plate 202 extends to the protruding position of the slotted opening 201 through the telescopic vertical sleeve 205, so that the elastic sponge abutment layer 203 keeps in close contact with the feed one-way solenoid valve 104. At this time, when the feed one-way solenoid valve 104 continues to rotate, the residual material on the surface of the feed one-way solenoid valve 104 will be scraped off by the elastic sponge abutment layer 203. The protruding rubber tip 204 on 03 is scraped off and falls onto the overall electric conveyor belt 5 along with the rotating discharge baffle 103 for conveying. When the rotating discharge baffle 103 is rotated, the upper electromagnetic block 208 is energized, causing the upper electromagnetic block 208 to be attracted by the lower metal block 207, which in turn presses the overall sliding cross plate 202 back into the position inside the slotted opening 201, effectively ensuring the smooth reset of the rotating discharge baffle 103. At the same time, a blowing assembly 3 that cooperates with the scraping assembly 2 is provided on the rear side of the cotton mixing equipment assembly 1. The blowing air pump 301 in the blowing assembly 3 can blow the airflow through the air conveying pipe 3. 03 The material is transferred to each channel opening 302 that is connected to the scraping component 2. The residue scraped off by the scraping component 2 can be guided by the blown airflow to the position above the overall electric conveyor belt 5, which further ensures the removal effect of the residual material. In addition, an observation component 4 is set in front of the sample storage chamber 100. The transparent viewing panel 400 in the observation component 4 covers the front of the sample storage chamber 100, which allows the staff to observe the cotton ball feeding situation in the sample storage chamber 100 at any time. When the residual material in a local sample storage chamber 100 is too low, the material can be replenished in time, which helps to ensure the overall operating efficiency of the cotton mixing equipment component 1.
[0039] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A cotton blending machine with a quantitative function, comprising a cotton blending equipment component (1), characterized in that: The inner end of the cotton blending equipment assembly (1) is provided with a scraping assembly (2), the rear end of the cotton blending equipment assembly (1) is provided with a blowing assembly (3), the lower front end of the cotton blending equipment assembly (1) is provided with an overall electric conveying belt (5), and the front end of the cotton blending equipment assembly (1) is provided with an observation assembly (4). The cotton blending equipment component (1) includes multiple sample storage upper chambers (100) arranged equidistantly from left to right. The lower end of the sample storage upper chamber (100) is fixedly connected to an electromagnetic discharge valve port (101). The lower end of the electromagnetic discharge valve port (101) is fixedly connected to a weighing lower chamber (102). A feed one-way solenoid valve (104) is fixedly connected between the left and right inner walls of the weighing lower chamber (102). A self-rotating discharge baffle (103) is electrically hinged to the lower front end of the weighing lower chamber (102). The self-rotating discharge baffle (103) cooperates with the feed one-way solenoid valve (104). The scraping assembly (2) includes a strip-shaped slot (201) formed on a self-rotating discharge baffle (103). A sliding cross plate (202) is slidably connected to the inner end of the strip-shaped slot (201). An elastic sponge abutment layer (203) is fixedly connected to the upper end of the sliding cross plate (202). A plurality of protruding rubber tips (204) are fixedly connected to the surface of the elastic sponge abutment layer (203). The protruding rubber tips (204) are connected to the feed sheet. The outer wall of the solenoid valve (104) is fitted together with the metal lower block (207) fixedly connected to the lower inner wall of the strip slot (201), the lower end of the sliding horizontal plate (202) is fixedly connected to the electromagnetic upper block (208), the metal lower block (207) and the electromagnetic upper block (208) are magnetically connected, and a pair of telescopic vertical sleeve rods (205) are fixedly connected between the sliding horizontal plate (202) and the lower inner wall of the strip slot (201).
2. A cotton blending machine with quantitative function according to claim 1, characterized in that: The two telescopic vertical sleeves (205) are located on the front and rear sides of the electromagnetic upper block (208), respectively, and the outer ends of the telescopic vertical sleeves (205) are fitted with self-rebound components (206).
3. A cotton blending machine with quantitative function according to claim 2, characterized in that: The upper and lower ends of the self-rebound component (206) are respectively connected to the lower inner wall of the sliding cross plate (202) and the strip-shaped slot (201).
4. A cotton blending machine with quantitative function according to claim 1, characterized in that: The blowing assembly (3) includes a blowing air pump (301) located on the rear side of the cotton blending equipment assembly (1), and the output end of the blowing air pump (301) is fixedly connected to an air delivery pipe (303).
5. A cotton blending machine with quantitative function according to claim 4, characterized in that: The output end of the gas pipeline (303) is fixedly connected to multiple channel openings (302), which are located behind the scraping assembly (2) in the cotton blending equipment assembly (1).
6. A cotton blending machine with quantitative function according to claim 1, characterized in that: The observation component (4) includes multiple transparent viewing panels (400), which are fixedly connected to the front of the sample storage chamber (100).
7. A cotton blending machine with quantitative function according to claim 1, characterized in that: The overall electric conveyor belt (5) is located directly below the self-rotating discharge baffle (103), and the inner end of the sample storage bin (100) is filled with several cotton balls.
Citation Information
Patent Citations
Multi-bin cotton mixer
CN201801645U