Battery decomposition waste gas treatment device

By introducing a reflux mechanism into the battery decomposition waste gas treatment device, the problem of direct discharge of incompletely combusted waste gas is solved, achieving full combustion of waste gas and environmental protection.

CN223499585UActive Publication Date: 2025-10-31ZHONGKE TONGHUA (SHAANXI) ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422894788.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-31
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In existing battery decomposition waste gas treatment devices, the inlet pipe and the exhaust pipe are directly connected, resulting in some organic waste gas being discharged directly without complete combustion, causing environmental pollution.

Method used

A reflux mechanism was designed, including a connecting pipe, first and second rotating plates, and a switching unit. The switching state of the rotating plates is controlled by a motor, so that the incompletely burned exhaust gas is refluxed back into the air inlet pipe and re-enters the furnace for combustion. The refluxed exhaust gas is used to heat the newly entered exhaust gas, thereby improving the preheating effect.

Benefits of technology

It effectively prevents unburned exhaust gas from being discharged through the exhaust pipe, reducing environmental pollution and improving the combustion efficiency and purification effect of exhaust gas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery decomposition waste gas treatment device, which relates to the technical field of waste gas treatment and comprises two furnace bodies, and the top ends of the two furnace bodies are fixedly connected with a furnace end, a gas inlet, a gas outlet, a gas inlet pipe, a gas outlet pipe, a chimney and a backflow mechanism. By arranging the backflow mechanism, when waste gas is burnt at the beginning, the motor runs to drive the exhaust pipe to conduct closing operation and open the connecting pipe, and at the moment, when the waste gas enters the exhaust pipe through the exhaust port, the waste gas enters the gas inlet pipe through the connecting pipe again; waste gas enters the furnace body and the furnace end again through the gas inlet pipe and the gas inlet to be combusted, the waste gas which just enters the furnace body can be heated through backflow waste gas, and the preheating effect is improved; and after combustion is conducted for a period of time, the exhaust pipe is opened, the connecting pipe is closed, waste gas can enter the chimney through the exhaust pipe to be exhausted, and the situation that organic waste gas enters the chimney through the exhaust pipe to be exhausted, and consequently environment pollution is caused is conveniently prevented.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically a battery decomposition waste gas treatment device. Background Technology

[0002] Battery decomposition refers to the process of effectively recycling and reusing waste batteries. It has important significance for resource conservation and environmental protection. Since waste batteries contain toxic and harmful substances, direct disposal will impact the environment. However, by adopting scientific decomposition processes, useful resources can be recovered, reducing environmental pollution. The battery decomposition process generally includes the following steps: disassembly; crushing; sorting; chemical dissolution; and material separation. The battery decomposition process may generate harmful gases, liquids, and solid wastes, which may pollute the surrounding environment. Therefore, it is necessary to take corresponding environmental protection measures and technical means to reduce the degree of pollution.

[0003] When treating waste gas from battery decomposition, a regenerative thermal oxidizer (RTO) is usually used. The RTO oxidizes VOCs into carbon dioxide and water in a high-temperature environment and releases a large amount of heat to ensure that the waste gas meets emission standards.

[0004] However, in existing systems where the intake and exhaust pipes are directly connected, the temperature inside the incinerator is not high enough when the organic waste gas first enters through the intake pipe. As a result, the waste gas entering the incinerator is not fully combusted, which may cause some of the organic waste gas entering through the intake pipe to bypass the combustion chamber and be discharged directly through the exhaust pipe without being purified, causing environmental pollution. In order to prevent organic waste gas from being discharged through the exhaust pipe, a battery decomposition waste gas treatment device is provided. Utility Model Content

[0005] The purpose of this invention is to provide a battery decomposition waste gas treatment device in order to prevent organic waste gas from being discharged through the exhaust pipe.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a battery decomposition waste gas treatment device, comprising two furnace bodies, with a furnace head fixedly connected to the top of each of the two furnace bodies, and an air inlet and an exhaust outlet fixedly connected to the outer walls of each of the two furnace bodies. An air inlet pipe is fixedly connected to one end of the air inlet, and an exhaust pipe is fixedly connected to one end of the exhaust outlet. A chimney is fixedly connected to one end of the exhaust pipe, and the waste gas entering the exhaust pipe is returned to the air inlet pipe through a reflux mechanism.

[0007] The reflux mechanism includes a connecting pipe, which is fixedly connected to the outer wall of the exhaust pipe. One end of the connecting pipe is connected to the intake pipe. A mounting base is provided below the exhaust pipe. A first rotating plate is rotatably connected to the inner wall of the exhaust pipe. The first rotating plate is used to switch the exhaust pipe on and off. A second rotating plate is rotatably connected to the inner wall of the connecting pipe. The switching states of the first rotating plate and the second rotating plate are switched by a switching unit.

[0008] As a further embodiment of this utility model: the switching unit includes a first connecting shaft, which is fixedly connected to the bottom end of the first rotating plate. A first spur gear is fixedly connected to the bottom end of the first connecting shaft. A second connecting shaft is fixedly connected to the bottom end of the second rotating plate. A second spur gear is fixedly connected to the bottom end of the second connecting shaft. Both the first spur gear and the second spur gear are rotatably connected to the interior of the mounting base. A gear rod is slidably connected inside the mounting base. A motor is mounted on the outer wall of the mounting base. The output end of the motor is connected to a threaded rod extending into the interior of the gear rod.

[0009] As a further improvement of this utility model: an air intake fan and a filter are installed on the outer wall of the air intake pipe, and the filter is located at the front end of the air intake fan.

[0010] As a further embodiment of this utility model: the outer wall of the second rotating plate is in contact with the inside of the connecting pipe, and the outer wall of the first rotating plate is in contact with the inner wall of the exhaust pipe.

[0011] As a further improvement of this utility model: one end of the toothed rod is provided with a threaded hole, and the threaded hole matches the threaded rod.

[0012] As a further improvement of this utility model: the mounting base has a movable groove inside, and the inner wall of the movable groove fits against the outer wall of the toothed rod.

[0013] As a further embodiment of this utility model: the outer wall of the gear rack is provided with a tooth groove, and both the second spur gear and the first spur gear mesh with the tooth groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] By setting up a reflux mechanism, when the exhaust gas is initially burned, the motor drives the exhaust pipe to close and the connecting pipe to open. At this time, when the exhaust gas enters the exhaust pipe through the exhaust port, it will again enter the intake pipe through the connecting pipe, and then enter the furnace body and burner head again for combustion. The refluxed exhaust gas will also heat the newly entered exhaust gas, improving the preheating effect. After combustion for a period of time, the exhaust pipe is opened and the connecting pipe is closed, and the exhaust gas can enter the chimney through the exhaust pipe for discharge. This helps to prevent organic waste gas from entering the chimney through the exhaust pipe and causing environmental pollution. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the installation of the air intake pipe of this utility model;

[0018] Figure 3 This is a cross-sectional view of the exhaust pipe of this utility model;

[0019] Figure 4 This is a cross-sectional view of the mounting base of this utility model.

[0020] In the diagram: 1. Furnace body; 2. Furnace head; 3. Air inlet; 4. Air inlet pipe; 5. Exhaust outlet; 6. Exhaust pipe; 7. Reflux mechanism; 701. Connecting pipe; 702. Mounting base; 703. First rotating plate; 704. First connecting shaft; 705. First spur gear; 706. Second rotating plate; 707. Second connecting shaft; 708. Second spur gear; 709. Gear rack; 710. Threaded rod; 711. Motor; 8. Air intake fan; 9. Filter; 10. Chimney. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4In this embodiment of the utility model, a battery decomposition waste gas treatment device includes two furnace bodies 1. The top of the two furnace bodies 1 is fixedly connected to a furnace head 2. The outer walls of the two furnace bodies 1 are fixedly connected to an air inlet 3 and an exhaust outlet 5. One end of the air inlet 3 is fixedly connected to an air inlet pipe 4, and one end of the exhaust outlet 5 is fixedly connected to an exhaust pipe 6. One end of the exhaust pipe 6 is fixedly connected to a chimney 10. The waste gas entering the exhaust pipe 6 is returned to the air inlet pipe 4 through a return mechanism 7. An air intake fan 8 and a filter 9 are installed on the outer wall of the air intake pipe 4. The filter 9 is located at the front end of the air intake fan 8.

[0023] In this embodiment: the blower 8 operates to drive the exhaust gas into the furnace body 1 through the air inlet pipe 4 and the air inlet 3. The filter 9 filters the dust in the exhaust gas. The exhaust gas enters from the air inlet 3 on one furnace body 1 and exits from the exhaust outlet 5 on another furnace body 1. It flows into the chimney 10 through the exhaust pipe 6 and is then discharged through the chimney 10.

[0024] Please refer to this carefully. Figures 1-4 The return flow mechanism 7 includes a connecting pipe 701, which is fixedly connected to the outer wall of the exhaust pipe 6. One end of the connecting pipe 701 is connected to the intake pipe 4. A mounting base 702 is provided below the exhaust pipe 6. A first rotating plate 703 is rotatably connected to the inner wall of the exhaust pipe 6. The first rotating plate 703 is used to open and close the exhaust pipe 6. A second rotating plate 706 is rotatably connected to the inner wall of the connecting pipe 701. The second rotating plate 706 is used to open and close the connecting pipe 701. The switching state of the first rotating plate 703 and the second rotating plate 706 is switched by a switching unit. The switching unit includes a first connecting... Shaft 704, first connecting shaft 704 is fixedly connected to the bottom end of first rotating plate 703, first spur gear 705 is fixedly connected to the bottom end of first connecting shaft 704, second connecting shaft 707 is fixedly connected to the bottom end of second rotating plate 706, second spur gear 708 is fixedly connected to the bottom end of second connecting shaft 707, first spur gear 705 and second spur gear 708 are both rotatably connected to the inside of mounting base 702, rack 709 is slidably connected inside mounting base 702, motor 711 is mounted on the outer wall of mounting base 702, output end of motor 711 is connected to threaded rod 710 extending into the inside of rack 709.

[0025] In this embodiment: when the exhaust gas combustion begins, the motor 711 is started. The motor 711 drives the threaded rod 710 to rotate, which in turn drives the rack 709 to move. The rack 709 then drives the first spur gear 705 and the second spur gear 708 to rotate synchronously. The first spur gear 705 drives the first connecting shaft 704 to rotate, which in turn drives the first rotating plate 703 to rotate. The second spur gear 708 drives the second connecting shaft 707 to rotate, which in turn drives the second rotating plate 706 to rotate. The first rotating plate 703 closes the exhaust pipe 6, while the second rotating plate 706 opens the connecting pipe 701. At this time, when the exhaust gas enters the exhaust pipe 6 through the exhaust port 5, it will again enter the intake pipe 4 through the connecting pipe 701. It will then enter the furnace body 1 and the burner head 2 again through the intake pipe 4 and the intake port 3 for combustion. The returned exhaust gas will also heat the newly entered exhaust gas, improving the preheating effect.

[0026] After combustion for a period of time, the starting motor 711 drives the first rotating plate 703 and the second rotating plate 706 to rotate. The rotation of the first rotating plate 703 opens the exhaust pipe 6, and the rotation of the second rotating plate 706 closes the connecting pipe 701. The exhaust gas can enter the chimney 10 through the exhaust pipe 6 and be discharged, which helps to prevent organic waste gas from entering the chimney 10 through the exhaust pipe 6 and being discharged, causing environmental pollution.

[0027] Please refer to this carefully. Figure 3 The outer wall of the second rotating plate 706 is in contact with the inside of the connecting pipe 701, and the outer wall of the first rotating plate 703 is in contact with the inner wall of the exhaust pipe 6.

[0028] In this embodiment: the first rotating plate 703 rotates to switch the exhaust pipe 6 on and off, and the second rotating plate 706 rotates to switch the connecting pipe 701 on and off.

[0029] Please refer to this carefully. Figures 3-4 One end of the rack 709 is provided with a threaded hole, which matches the threaded rod 710. The mounting base 702 has a movable groove inside, and the inner wall of the movable groove fits against the outer wall of the rack 709.

[0030] In this embodiment: the motor 711 drives the threaded rod 710 to rotate, the rotation of the threaded rod 710 drives the rack 709 to move, and the rack 709 slides in the movable groove.

[0031] Please refer to this carefully. Figures 3-4 The outer wall of the rack 709 is provided with tooth grooves, and the second spur gear 708 and the first spur gear 705 both mesh with the tooth grooves.

[0032] In this embodiment: the rotation of the threaded rod 710 causes the rack 709 to move, the displacement of the rack 709 causes the first spur gear 705 and the second spur gear 708 to rotate synchronously, the rotation of the first spur gear 705 causes the first connecting shaft 704 to rotate, the rotation of the first connecting shaft 704 causes the first rotating plate 703 to rotate, the rotation of the second spur gear 708 causes the second connecting shaft 707 to rotate, and the rotation of the second connecting shaft 707 causes the second rotating plate 706 to rotate.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A battery decomposition waste gas treatment device, comprising two furnace bodies (1), with a furnace head (2) fixedly connected to the top of each of the two furnace bodies (1), an air inlet (3) and an exhaust outlet (5) fixedly connected to the outer walls of each of the two furnace bodies (1), an air inlet pipe (4) fixedly connected to one end of the air inlet (3), an exhaust pipe (6) fixedly connected to one end of the exhaust outlet (5), and a chimney (10) fixedly connected to one end of the exhaust pipe (6), characterized in that, The exhaust gas entering the exhaust pipe (6) is returned to the intake pipe (4) through the return mechanism (7); The reflux mechanism (7) includes a connecting pipe (701), which is fixedly connected to the outer wall of the exhaust pipe (6). One end of the connecting pipe (701) is connected to the intake pipe (4). A mounting base (702) is provided below the exhaust pipe (6). A first rotating plate (703) is rotatably connected to the inner wall of the exhaust pipe (6). The first rotating plate (703) is used to switch the exhaust pipe (6). A second rotating plate (706) is rotatably connected to the inner wall of the connecting pipe (701). The second rotating plate (706) is used to switch the connecting pipe (701). The switching states of the first rotating plate (703) and the second rotating plate (706) are switched by a switching unit.

2. The battery decomposition waste gas treatment device according to claim 1, characterized in that, The switching unit includes a first connecting shaft (704), which is fixedly connected to the bottom end of the first rotating plate (703). A first spur gear (705) is fixedly connected to the bottom end of the first connecting shaft (704). A second connecting shaft (707) is fixedly connected to the bottom end of the second rotating plate (706). A second spur gear (708) is fixedly connected to the bottom end of the second connecting shaft (707). The first spur gear (705) and the second spur gear (708) are both rotatably connected to the interior of the mounting base (702). A rack (709) is slidably connected inside the mounting base (702). A motor (711) is mounted on the outer wall of the mounting base (702). The output end of the motor (711) is connected to a threaded rod (710) extending into the interior of the rack (709).

3. The battery decomposition waste gas treatment device according to claim 1, characterized in that, The outer wall of the air intake pipe (4) is equipped with an air intake fan (8) and a filter (9), and the filter (9) is located at the front end of the air intake fan (8).

4. The battery decomposition waste gas treatment device according to claim 2, characterized in that, The outer wall of the second rotating plate (706) is in contact with the inside of the connecting pipe (701), and the outer wall of the first rotating plate (703) is in contact with the inner wall of the exhaust pipe (6).

5. The battery decomposition waste gas treatment device according to claim 2, characterized in that, One end of the toothed rod (709) is provided with a threaded hole, which matches the threaded rod (710).

6. The battery decomposition waste gas treatment device according to claim 2, characterized in that, The mounting base (702) has a movable groove inside, and the inner wall of the movable groove fits against the outer wall of the toothed rod (709).

7. The battery decomposition waste gas treatment device according to claim 2, characterized in that, The outer wall of the rack (709) is provided with tooth grooves, and the second spur gear (708) and the first spur gear (705) both mesh with the tooth grooves.