Anti-loosening and anti-falling cable clamp for flexible photovoltaic support installation

By designing anti-loosening cable clips, the problems of easy detachment of traditional cable clips and space occupation by fasteners are solved, realizing stable connection and convenient assembly of photovoltaic panel modules.

CN223499807UActive Publication Date: 2025-10-31JIANGSU XIRI SOLAR CO LTD
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Patent Information

Application Number
CN202423094709.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-31
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Traditional flexible photovoltaic brackets use cable clamps that are prone to deformation and detachment when installed on the lower frame of the photovoltaic panel module. In addition, the fasteners take up a lot of space, which affects the assembly of the photovoltaic panel.

Method used

Design an anti-loosening cable clamp, which includes a main clamp, a gasket and fasteners. The main clamp consists of an upper clamping plate, a vertical connecting plate, a lower clamping plate and an arched plate. It is connected to the photovoltaic panel module frame through a snap-fit ​​area. The fasteners are fixed on both sides of the module frame. The arched plate supports the module cable. The fasteners occupy less space.

Benefits of technology

It achieves a reliable connection between the photovoltaic panel module frame and the module cable, preventing detachment, reducing the internal space occupied by fasteners, and facilitating the assembly of photovoltaic panels.

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Abstract

The utility model relates to the technical field of photovoltaic support installation, in particular to an anti-loosening and anti-falling cable clamp for installing a flexible photovoltaic support, which is reasonable in structural design and comprises a main clamp, a gasket and a fastener, and the main clamp is composed of an upper clamping plate, a vertical connecting plate, a lower clamping plate and an arched plate. The clamping plate part of the lower clamping plate, the vertical connecting plate and the upper clamping plate jointly enclose a clamping area, and the clamping area is utilized to realize clamping connection of the anti-loose rope falling clamp and a rectangular frame in a photovoltaic panel assembly frame; the fixed plate part of the lower clamping plate and the gasket are respectively fixed on two sides of a rectangular narrow edge in the photovoltaic panel assembly frame through fasteners; an arch-shaped plate in the middle of the lower clamping plate is used for supporting the assembly cable and enabling the assembly cable to tightly abut against the lower side of the rectangular narrow edge of the photovoltaic panel assembly frame; through the mode, the anti-loosening and anti-falling cable clamp can reliably connect the photovoltaic panel assembly frame and the assembly cable, and meanwhile, the fastener occupies less internal space of the photovoltaic panel assembly frame, so that the subsequent assembly of the photovoltaic panel is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket installation technology, and in particular to an anti-loosening cable clamp for flexible photovoltaic bracket installation. Background Technology

[0002] Cable clamps play a crucial role in the installation of flexible photovoltaic (PV) systems. Firstly, their primary function is to secure and support the PV module cables within the PV system, ensuring the stability and safety of the PV modules. In a flexible PV system, the module cables are the main load-bearing components; the cable clamps effectively connect the modules to the support structure, forming a stable and reliable support system. Secondly, the design and use of the cable clamps also consider preventing displacement due to their own deformation. During the installation of flexible PV systems, the installation quality and precision of the cable clamps are also critical. Installation must ensure accurate positioning and secure connection of the cable clamps, and must be carried out strictly according to design requirements and installation procedures to guarantee the overall stability and power generation efficiency of the PV system.

[0003] Traditional cable clamps for flexible photovoltaic (PV) mounting systems have several drawbacks. First, after installation, they rely solely on the lower edge of the PV panel frame, making the frame susceptible to deformation due to excessive stress, which can lead to clamp detachment. Second, the clamps require fasteners for securing, which consume significant internal space within the PV panel frame, hindering subsequent panel assembly. Therefore, optimization and improvement of traditional flexible PV mounting cable clamps are necessary. Utility Model Content

[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide an anti-loosening cable clip for installing flexible photovoltaic brackets.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] A flexible photovoltaic (PV) bracket mounting anti-loosening cable clamp is used to connect a PV panel module frame and module cables. The PV panel module frame includes a rectangular frame and a narrow rectangular side extending inward from the lower end of the rectangular frame. The anti-loosening cable clamp includes a main clamp, a gasket, and fasteners. The main clamp consists of an upper clamping plate, a vertical connecting plate, a lower clamping plate, and an arched plate. The lower clamping plate has an arched plate in the middle for supporting the module cables. The plates on both sides of the lower clamping plate serve as a snap-fit ​​plate and a fixing plate, respectively. The upper clamping plate is connected to the edge of the snap-fit ​​plate via the vertical connecting plate. The snap-fit ​​plate, the vertical connecting plate, and the upper clamping plate together form a snap-fit ​​area that facilitates snap-fitting onto the outside of the rectangular frame. The fixing plate and the gasket can be fixed to both sides of the narrow rectangular side by fasteners.

[0007] Furthermore, in the aforementioned anti-loosening cable clamp for installing flexible photovoltaic brackets, the fastener is a rivet or a bolt.

[0008] Furthermore, in the aforementioned anti-loosening clamp for installing flexible photovoltaic brackets, the main clamp has a first fastening hole on the fixing plate portion that cooperates with the fastener.

[0009] Furthermore, in the aforementioned anti-loosening cable clamp for installing flexible photovoltaic brackets, the gasket has a second fastening hole that mates with the fastener.

[0010] Furthermore, in the aforementioned anti-loosening clamp for installing flexible photovoltaic brackets, the gasket is square, round, or elliptical.

[0011] Furthermore, in the aforementioned anti-loosening cable clamp for installing flexible photovoltaic brackets, the rectangular narrow side of the photovoltaic panel assembly frame is provided with a third fastening hole that mates with a fastener.

[0012] Furthermore, in the aforementioned anti-loosening cable clamp for installing flexible photovoltaic brackets, the upper clamping plate, vertical connecting plate, lower clamping plate, and arched plate of the main clamp are an integral structure.

[0013] Furthermore, in the aforementioned anti-loosening clamp for installing flexible photovoltaic brackets, the main clamp is a sheet metal part.

[0014] The beneficial effects of this utility model are:

[0015] The anti-loosening cable clamp structure provided by this utility model has a reasonable design, which includes a main clamp, a gasket, and fasteners. The main clamp consists of an upper clamping plate, a vertical connecting plate, a lower clamping plate, and an arched plate. The snap-fit ​​plate of the lower clamping plate, the vertical connecting plate, and the upper clamping plate together form a snap-fit ​​area, which is used to achieve a snap-fit ​​connection between the anti-loosening cable clamp and the rectangular frame of the photovoltaic panel module. The fixing plate of the lower clamping plate and the gasket are respectively fixed to both sides of the rectangular narrow side of the photovoltaic panel module frame by fasteners. The arched plate in the middle of the lower clamping plate supports the module cable and tightly abuts the module cable against the lower side of the rectangular narrow side of the photovoltaic panel module frame. In this way, the anti-loosening cable clamp can reliably connect the photovoltaic panel module frame and the module cable, while the fastener occupies less internal space of the photovoltaic panel module frame, which is beneficial to the subsequent assembly of the photovoltaic panel.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram showing the usage state of this utility model from one angle;

[0019] Figure 2 This is a schematic diagram showing another aspect of the use of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the photovoltaic panel module frame in this utility model;

[0021] Figure 4 This is a partially enlarged schematic diagram of the photovoltaic panel module frame in this utility model;

[0022] Figure 5 This is a schematic diagram of a structure of the anti-loosening cable clip in this utility model;

[0023] Figure 6 This is a schematic diagram of another structure of the anti-loosening cable clip in this utility model;

[0024] In the attached diagram, the components represented by each number are as follows:

[0025] 1-Main clamp, 101-Upper clamp plate, 102-Vertical connecting plate, 103-Lower clamp plate, 104-Arch plate, 105-First fastening hole, 2-Gasket, 201-Second fastening hole, 3-Fastener, 4-Photovoltaic panel module frame, 401-Rectangular frame, 402-Narrow rectangular side, 5-Module cable. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] like Figures 1-6As shown, this embodiment provides an anti-loosening cable clamp for installing a flexible photovoltaic bracket. This anti-loosening cable clamp is used to connect the photovoltaic panel assembly frame 4 and the assembly cable 5. The photovoltaic panel assembly frame 4 includes a rectangular frame 401 and a narrow rectangular side 402 extending inward from the lower end of the rectangular frame 401. The anti-loosening cable clamp includes a main clamp 1, a gasket 2, and a fastener 3. The main clamp 1 is composed of an upper clamping plate 101, a vertical connecting plate 102, a lower clamping plate 103, and an arched plate 104. The lower clamping plate 103 has an arched plate 104 in the middle for supporting the assembly cable 4. The lower clamping plate 103 is located on both sides of the arched plate 104, and the plates serve as the snap-fit ​​plate and the fixing plate, respectively. The edge of the snap-fit ​​plate is connected to the upper clamping plate 101 by the vertical connecting plate 102. The snap-fit ​​plate, the vertical connecting plate 102 and the upper clamping plate 101 together form a snap-fit ​​area that is easy to snap onto the outside of the rectangular frame 401. The fixing plate and the gasket 2 can be fixed to both sides of the narrow side of the rectangle 402 by fasteners 3.

[0029] In this embodiment, the fastener 3 is a rivet, which fixes the fixing plate and the washer 2 to the lower and upper sides of the rectangular narrow side 402 respectively by riveting.

[0030] In this embodiment, the main clamp 1 has a first fastening hole 105 on the fixed plate portion that cooperates with the fastener 3.

[0031] In this embodiment, the gasket 2 has a second fastening hole 201 that mates with the fastener 3.

[0032] In this embodiment, the gasket 2 is square, round, or elliptical.

[0033] In this embodiment, the rectangular narrow side 402 of the photovoltaic panel assembly frame 4 is provided with a third fastening hole that cooperates with the fastener 3.

[0034] In this embodiment, the upper clamping plate 101, the vertical connecting plate 102, the lower clamping plate 103, and the arched plate 104 in the main clamp 1 are an integral structure.

[0035] In this embodiment, the main clamp 1 is a sheet metal part.

[0036] The specific application of this embodiment is as follows: This anti-loosening cable clamp includes a main clamp 1, a gasket 2, and a fastener 3. The main clamp 1 is composed of an upper clamping plate 101, a vertical connecting plate 102, a lower clamping plate 103, and an arched plate 104. The snap-fit ​​plate of the lower clamping plate 103, the vertical connecting plate 102, and the upper clamping plate 101 together form a snap-fit ​​area, which is used to achieve snap-fit ​​connection between the anti-loosening cable clamp and the rectangular frame 401 in the photovoltaic panel assembly frame 4. The fixing plate of the lower clamping plate 103 and the gasket 2 are respectively fixed to both sides of the rectangular narrow side 402 in the photovoltaic panel assembly frame 4 by the fastener 3. The arched plate 104 in the middle of the lower clamping plate 103 is used to support the component cable 4 and tightly abut against the lower side of the rectangular narrow side 402 of the photovoltaic panel assembly frame 4. In this way, this anti-loosening cable clamp can reliably connect the photovoltaic panel assembly frame 4 and the component cable 5. At the same time, the fastener occupies less internal space in the photovoltaic panel assembly frame 4, which is beneficial to the subsequent assembly of the photovoltaic panel.

[0037] Example 2

[0038] The difference between this embodiment and embodiment one is that the fastener 3 is a bolt, the bolt's screw end is located above the washer 2, and the bolt's nut is located below the fixing plate. The fixing plate and the washer 2 are fixed to the lower and upper sides of the rectangular narrow side 402 respectively by screwing the nut onto the screw.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A flexible photovoltaic support mounting anti-loosening cable clip, the anti-loosening cable clip being used to connect a photovoltaic panel module frame and module cables, the photovoltaic panel module frame comprising a rectangular frame and a narrow rectangular side extending inward from the lower end of the rectangular frame, characterized in that... The anti-loosening cable clamp includes a main clamp, a gasket, and fasteners. The main clamp consists of an upper clamping plate, a vertical connecting plate, a lower clamping plate, and an arched plate. The lower clamping plate has an arched plate in the middle for supporting the component cable. The plates on both sides of the lower clamping plate serve as a snap-fit ​​plate and a fixing plate, respectively. The edge of the snap-fit ​​plate is connected to the upper clamping plate through the vertical connecting plate. The snap-fit ​​plate, the vertical connecting plate, and the upper clamping plate together form a snap-fit ​​area that is easy to snap onto the outside of a rectangular frame. The fixing plate and the gasket can be fixed to both sides of the narrow side of the rectangle by fasteners.

2. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 1, characterized in that, The fastener is a rivet or a bolt.

3. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 2, characterized in that, The main clamp is located on the fixed plate and has a first fastening hole that mates with a fastener.

4. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 3, characterized in that, The gasket has a second fastening hole that mates with a fastener.

5. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 1, characterized in that, The gasket can be square, round, or oval.

6. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 1, characterized in that, The rectangular narrow side of the photovoltaic panel assembly frame is provided with a third fastening hole that mates with a fastener.

7. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 1, characterized in that, The main clamp consists of an upper clamping plate, a vertical connecting plate, a lower clamping plate, and an arched plate, all of which are integrated into one structure.

8. The anti-loosening cable clamp for flexible photovoltaic bracket installation according to claim 7, characterized in that, The main clamp is a sheet metal part.