Novel totally-closed sealing device of sintering machine
By designing a new type of fully enclosed sealing device for sintering machines, the problem of air leakage in sintering machines has been solved, achieving enhanced sealing performance and convenient dust discharge, thereby improving the quality of sintered ore and reducing energy consumption.
Patent Information
- Application Number
- CN202423093504.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-16
AI Technical Summary
During operation, the sintering machine suffers from air leakage due to pipe wear, thermal expansion and contraction deformation, and poor sealing of the ash discharge system, which increases energy consumption and reduces the quality of sintered ore.
A novel fully enclosed sealing device for a sintering machine is designed, comprising a bellows, a sealing assembly, and an ash discharge assembly. The bellows is sealed by bolted connections and is equipped with an observation window and an inspection port for easy maintenance. An ash discharge valve and a conveying pipe are installed for dust discharge.
It enhances the sealing of the sintering machine, reduces air leakage, lowers energy consumption, improves the quality of sintered ore, simplifies the dust cleaning process, and reduces the labor intensity of workers.
Smart Images
Figure CN223500127U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sintering machine technology, and in particular relates to a novel fully enclosed sealing device for sintering machines. Background Technology
[0002] A sintering machine is a specialized piece of equipment used for the sintering of iron ore powder. It primarily serves the sintering production process in large-scale ferrous metallurgical sintering plants. This machine can sinter concentrates and rich ore powders of various compositions and particle sizes into blocks, effectively reducing the content of harmful impurities such as sulfur and phosphorus in the ore. At the same time, through the high-temperature sintering process, the sintering machine can significantly improve the physical properties and chemical stability of the ore, making it more suitable for subsequent smelting and processing.
[0003] During the operation of a sintering machine, wear and tear on the pipes, thermal expansion and contraction, and poor sealing of the ash discharge system can easily lead to air leakage, which increases the energy consumption of the sintering machine. Air leakage allows air to enter the sintering system, reducing the system's working negative pressure and thus increasing the power consumption of the main exhaust fan. Furthermore, air leakage can alter the chemical composition and physical properties of the sinter, leading to a decline in the quality of the sinter. To address these issues, a new type of fully enclosed sealing device for sintering machines is urgently needed. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that during the use of a sintering machine, air leakage is easily caused by pipe wear, thermal expansion and contraction deformation, and poor sealing of the ash discharge system, which increases the energy consumption of the sintering machine, allows air to enter the sintering system, reduces the working negative pressure of the system, thereby increasing the power consumption of the main exhaust fan, and causes changes in the chemical composition and physical properties of the sinter, resulting in a decline in the quality of the sinter. Therefore, a novel fully enclosed sealing device for a sintering machine is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel fully enclosed sealing device for a sintering machine, comprising a wind box, sealing components on both sides of the wind box, baffles fixedly connected to both ends of the wind box, a material insertion plate inside the wind box, and an ash discharge component at the bottom of the wind box.
[0006] The sealing assembly includes a fixing frame, a sealing top plate at the bottom of the fixing frame, and sealing side plates on both sides of the air box. The sealing top plate and the sealing side plates are threadedly connected to bolts through threaded holes opened in them.
[0007] As a further description of the above technical solution:
[0008] One end of the fixed frame is fixedly connected to the bellows, and through holes are opened at both ends of the fixed frame. The sealing top plate is fixed to it by bolts, and an observation window and maintenance port are opened on a part of the surface of the sealing side plate.
[0009] As a further description of the above technical solution:
[0010] The bellows has threaded holes on both sides, and the sealing side plate is fixed to the bellows by bolts threadedly connecting to the threaded holes in the bellows.
[0011] As a further description of the above technical solution:
[0012] The ash unloading assembly includes an ash hopper, and a conveying pipe is fixedly connected to the bottom end of the ash hopper.
[0013] As a further description of the above technical solution:
[0014] The outer wall of the conveying pipe is equipped with two ash discharge valves, and a chute is fixedly connected to the bottom end of the conveying pipe.
[0015] As a further description of the above technical solution:
[0016] The top of the ash hopper is fixedly connected to the bellows, and the ash hopper communicates with the inner cavity of the bellows through a through hole at the bottom of the bellows.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0018] 1. In this utility model, a sealing side plate is provided inside. During the use of the air box, the sealing side plate is fixed to the air box with bolts, and the sealing top plate is fixed to the fixing frame with bolts, thereby sealing the top of the air box. This design enhances the sealing performance of the sintering machine, thereby reducing air leakage and preventing it from affecting the sintering machine. At the same time, during use, the interior can be observed through the observation window, and maintenance can be carried out through the inspection port, making it convenient for staff to maintain.
[0019] 2. In this utility model, by installing an ash discharge valve inside, during use, the dust in the air box falls into the ash hopper. At the same time, by opening the ash discharge valve, the dust falls into the chute through the conveying pipe and is discharged. Through this design, dust can be discharged in a simple way, which facilitates the cleaning of dust by the staff, thereby reducing the labor intensity of the workers, ensuring the health of the workers and avoiding their overwork. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of a novel fully enclosed sealing device for a sintering machine.
[0021] Figure 2This is a schematic diagram of the exploded three-dimensional structure of a novel fully enclosed sealing device for a sintering machine.
[0022] Figure 3 This is an exploded three-dimensional structural diagram of the sealing component in a novel fully enclosed sealing device for a sintering machine.
[0023] Figure 4 This is an exploded three-dimensional structural diagram of the ash unloading component in a novel fully enclosed sealing device for a sintering machine.
[0024] Legend:
[0025] 1. Feeding plate; 2. Baffle; 3. Ash discharge assembly; 31. Ash hopper; 32. Conveying pipe; 33. Ash discharge valve; 34. Chute; 4. Sealing assembly; 41. Observation window; 42. Inspection port; 43. Fixing frame; 44. Sealing top plate; 45. Bolt; 46. Sealing side plate; 5. Air box. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-4 This utility model provides a technical solution: a novel fully enclosed sealing device for a sintering machine, including a wind box 5, sealing components 4 on both sides of the wind box 5, baffles 2 fixedly connected to both ends of the wind box 5, a material insertion plate 1 inside the wind box 5, and an ash discharge component 3 at the bottom of the wind box 5.
[0028] The sealing assembly 4 includes a fixing frame 43, a sealing top plate 44 at the bottom of the fixing frame 43, and sealing side plates 46 on both sides of the air box 5. The sealing top plate 44 and the sealing side plates 46 are threadedly connected to bolts 45 through threaded holes opened in them.
[0029] One end of the fixing frame 43 is fixedly connected to the bellows 5. The fixing frame 43 has through holes at both ends, and the sealing top plate 44 is fixed to it by bolts 45. A part of the surface of the sealing side plate 46 has an observation window 41 and an inspection port 42. The bellows 5 has threaded holes on both sides. The sealing side plate 46 is fixed to the bellows 5 by bolts 45 threadedly connecting to the threaded holes of the bellows 5.
[0030] The specific implementation method is as follows: During the use of the bellows 5, the sealing side plate 46 is fixed to the bellows 5 by bolts 45, and the sealing top plate 44 is fixed to the fixing frame 43 by bolts 45, thereby sealing the top of the bellows 5. At the same time, the baffle 2 is fixed to both ends of the bellows 5 to seal it.
[0031] The ash discharge assembly 3 includes an ash hopper 31, a conveying pipe 32 is fixedly connected to the bottom end of the ash hopper 31, an ash discharge valve 33 is provided on the outer wall of the conveying pipe 32 and there are two ash discharge valves 33, a chute 34 is fixedly connected to the bottom end of the conveying pipe 32, the top end of the ash hopper 31 is fixedly connected to the air box 5, and the ash hopper 31 communicates with the inner cavity of the air box 5 through a through hole opened at the bottom end of the air box 5.
[0032] The specific implementation method is as follows: During use, the dust in the bellows 5 falls into the ash hopper 31, and at the same time, the ash discharge valve 33 can be opened to allow it to fall into the chute 34 through the conveying pipe 32 and thus be discharged.
[0033] Working principle: During the use of the bellows 5, the sealing side plate 46 is fixed to the bellows 5 by bolts 45, and the sealing top plate 44 is fixed to the fixing frame 43 by bolts 45, thereby sealing the top of the bellows 5. During use, the dust in the bellows 5 falls into the ash hopper 31, and at the same time, the ash discharge valve 33 can be opened to allow it to fall into the chute 34 through the conveying pipe 32 for discharge.
[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A novel fully enclosed sealing device for a sintering machine, comprising a bellows (5), characterized in that: The air box (5) is provided with sealing components (4) on both sides, and baffles (2) are fixedly connected to both ends of the air box (5). The air box (5) is provided with a material insertion plate (1), and the bottom of the air box (5) is provided with a dust discharge component (3). The sealing assembly (4) includes a fixing frame (43), the bottom of which is provided with a sealing top plate (44), and the sides of the air box (5) are provided with sealing side plates (46). The sealing top plate (44) and the sealing side plates (46) are threadedly connected to bolts (45) through threaded holes opened in them.
2. The novel fully enclosed sealing device for a sintering machine according to claim 1, characterized in that, One end of the fixed frame (43) is fixedly connected to the bellows (5). The fixed frame (43) has through holes at both ends, and the sealing top plate (44) is fixed to it by bolts (45). A part of the surface of the sealing side plate (46) has an observation window (41) and an inspection port (42).
3. The novel fully enclosed sealing device for a sintering machine according to claim 2, characterized in that, The bellows (5) has threaded holes on both sides. The sealing side plate (46) is fixed to the bellows (5) by bolts (45) threadedly connecting to the threaded holes of the bellows (5).
4. The novel fully enclosed sealing device for a sintering machine according to claim 3, characterized in that, The ash unloading assembly (3) includes an ash hopper (31), and a conveying pipe (32) is fixedly connected to the bottom end of the ash hopper (31).
5. A novel fully enclosed sealing device for a sintering machine according to claim 4, characterized in that, The outer wall of the conveying pipe (32) is provided with an ash discharge valve (33), and there are two ash discharge valves (33). A chute (34) is fixedly connected to the bottom end of the conveying pipe (32).
6. A novel fully enclosed sealing device for a sintering machine according to claim 5, characterized in that, The top of the ash hopper (31) is fixedly connected to the bellows (5), and the ash hopper (31) communicates with its inner cavity through a through hole opened at the bottom of the bellows (5).