Novel flash furnace frame water jacket

Abstract

The utility model discloses a novel flash furnace frame water jacket, and belongs to the technical field of flash furnaces. The water jacket mainly comprises a frame water jacket, a furnace wall water jacket and furnace wall refractory bricks, a pair of embedded copper pipes are embedded in the frame water jacket, the frame water jacket is hollow, the embedded copper pipes surround an inner cavity of the frame water jacket, the frame water jacket penetrates through the furnace wall refractory bricks, and the furnace wall water jacket is installed at the outer end of the frame water jacket. And the furnace wall water jacket is propped against the furnace wall refractory bricks. Compared with an existing frame water jacket, according to the novel frame water jacket of the flash furnace, the layout and the trend of the embedded copper pipes in the frame water jacket are reset, the two embedded copper pipes are specially arranged, the cooling strength is higher through the arrangement of the two embedded copper pipes, the cooling effect is better, and after the frame water jacket is damaged and leaks water, the cooling effect is better. And at least one path of water can still be ensured to be cooled, so that normal copper discharge and slag discharge operation at the discharge outlet is ensured, and normal production of the flash furnace is ensured.

Description

Technical Field

[0001] This application relates to the field of flash furnace technology, specifically a novel flash furnace frame water jacket. Background Technology

[0002] To ensure cooling efficiency and furnace safety during copper slag discharge in the flash grate, a frame water jacket is installed at the copper slag outlet of the flash furnace. The frame water jacket penetrates the side wall of the settling tank. Copper slag discharge in the flash grate is intermittent. Each discharge requires the use of an oxygen blowing pipe to burn the opening. If the burning opening is misaligned, it will damage the frame water jacket. In severe cases, it will cause the frame water jacket to leak, making it impossible to discharge at the outlet.

[0003] Therefore, it is necessary to provide a new type of flash furnace frame water jacket to solve the above problems.

[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0005] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a new type of flash furnace frame water jacket. Compared with the existing frame water jacket, the frame water jacket in this solution has redesigned the layout and direction of the internal embedded copper pipes, and specially set two internal embedded copper pipes. The setting of two internal embedded copper pipes has a greater cooling intensity and better cooling effect. Even after the frame water jacket is damaged and leaks, it can still ensure that at least one water supply is used for cooling, thereby ensuring the normal copper and slag discharge operation at the discharge port and ensuring the normal production of the flash furnace.

[0006] The technical solution adopted by this application to solve its technical problem is: a novel flash furnace frame water jacket, a frame water jacket, a furnace wall water jacket, and furnace wall refractory bricks. A pair of embedded copper pipes are installed inside the frame water jacket, and the interior of the frame water jacket is hollow. The pair of embedded copper pipes are arranged around the inner cavity of the frame water jacket. The frame water jacket penetrates the furnace wall refractory bricks. The furnace wall water jacket is installed at the outer end of the frame water jacket, and the furnace wall water jacket abuts against the furnace wall refractory bricks.

[0007] Furthermore, the interior of the frame water jacket is provided with frame water jacket inner bricks, and the shape of the frame water jacket inner bricks matches the inner cavity of the frame water jacket.

[0008] Furthermore, a through hole is provided at the center of the inner brick of the frame water jacket.

[0009] Furthermore, a slag discharge port is provided at one end of the frame water jacket, and the slag discharge port is connected to the inner cavity of the frame water jacket.

[0010] Furthermore, the inner diameter of the through hole is the same as that of the slag discharge port, and the through hole and the slag discharge port are coaxially arranged.

[0011] Furthermore, the cross-sectional shape of the furnace wall water jacket matches that of the furnace wall refractory bricks.

[0012] The beneficial effects of this application are as follows: Compared with the existing frame water jacket, the frame water jacket provided in this application has redesigned the layout and direction of the internal embedded copper pipes, and specially set two internal embedded copper pipes. The setting of two internal embedded copper pipes has a greater cooling intensity and better cooling effect. Even after the frame water jacket is damaged and leaks, it can still ensure that at least one water supply is used for cooling, thereby ensuring the normal copper and slag discharge operation at the discharge port and ensuring the normal production of the flash furnace.

[0013] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure;

[0016] Figure 2 This is a schematic diagram of the embedded copper tube structure;

[0017] Figure 3 This is a schematic diagram of the side sectional view of the frame water jacket structure;

[0018] Figure 4 This is a perspective diagram of the brick structure inside the frame water jacket.

[0019] The following are the labeling elements in the figure:

[0020] 1. Frame water jacket; 2. Embedded copper pipe; 3. Furnace wall water jacket; 4. Furnace wall refractory bricks; 5. Inner bricks of the frame water jacket; 6. Through hole. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0023] like Figure 1-2 As shown, this application provides a novel flash furnace frame water jacket, comprising a frame water jacket 1, a furnace wall water jacket 3, and a furnace wall refractory brick 4. A pair of embedded copper pipes 2 are installed inside the frame water jacket 1, and the interior of the frame water jacket 1 is hollow. The pair of embedded copper pipes 2 surround the inner cavity of the frame water jacket 1. The frame water jacket 1 passes through the furnace wall refractory brick 4. The furnace wall water jacket 3 is installed at the outer end of the frame water jacket 1 and can be fixed to the frame water jacket 1 by welding. The furnace wall water jacket 3 abuts against the furnace wall refractory brick 4.

[0024] Flash grate copper slag removal refers to a process carried out in a flash furnace, in which copper ore is smelted and waste slag is discharged through slag removal. The following is the specific workflow of flash grate copper slag removal:

[0025] Copper ore processing: First, the copper ore is fed into a flash furnace for smelting. In this process, the copper ore is usually heated to a high temperature along with other substances in order to extract the copper from the ore.

[0026] Combustion and smelting: In a flash furnace, ore and other raw materials are heated and burned to form molten metal and slag.

[0027] Slag removal process: During copper smelting, the waste slag in the furnace needs to be removed regularly to maintain the normal operation of the furnace.

[0028] The slag removal process typically involves the following steps:

[0029] Waste collection: In a flash furnace, waste is formed inside the furnace and periodically collected to a specific area.

[0030] Slag removal device: Flash furnaces are usually equipped with a special slag removal device to remove accumulated slag from the furnace.

[0031] Waste residue treatment: Once the waste residue is discharged from the furnace, it will be further processed or treated to recover potentially valuable components, while the remaining waste residue will be disposed of or reused.

[0032] Circular smelting: Flash furnaces typically employ a circular smelting method, which involves continuously adding new raw materials and removing waste slag to keep the smelting process running, thereby improving smelting efficiency and reducing production costs.

[0033] To ensure cooling efficiency and furnace safety during copper slag discharge in the flash grate, a frame water jacket is installed at the copper slag outlet of the flash furnace. The frame water jacket penetrates the side wall of the settling tank. Copper slag discharge in the flash grate is intermittent. Each discharge requires the use of an oxygen blowing pipe to burn the opening. If the burning opening is misaligned, it will damage the frame water jacket. In severe cases, it will cause the frame water jacket to leak, making it impossible to discharge at the outlet.

[0034] In this design, the furnace wall refractory bricks 4 are connected to the flash furnace body. These refractory bricks are high-temperature resistant and used to construct the furnace wall structure. Their main function is to resist high temperatures and thermal stress, protecting the furnace wall from the erosion of high-temperature gases and materials inside the furnace, while maintaining the stability of the high-temperature environment inside the furnace. The frame water jacket 1 extends through the furnace wall refractory bricks 4 into the furnace body. The frame water jacket 1 is a cooling device that uses water circulation to cool the slag discharge port area, preventing overheating and extending the equipment's service life. The furnace wall water jacket 3 is also a cooling device, simultaneously cooling both the furnace wall refractory bricks 4 and the frame water jacket 1. Compared to existing frame water jackets, the frame water jacket 1 in this design is specially equipped with two embedded copper pipes 2. Water is circulated through these embedded copper pipes 2 for cooling, circulating the cold water around the inner cavity of the frame water jacket 1 to absorb its heat. This reduces the temperature of the frame water jacket 1 and its slag discharge port, preventing overheating and extending the service life of the equipment. Through water circulation, the frame water jacket 1 effectively protects the equipment components around the furnace slag discharge port from high temperatures. Continuous cooling prevents damage or overheating of equipment components, ensuring normal operation of the equipment. The slag discharge port on the frame water jacket 1 is blocked with clay balls. When copper or slag needs to be discharged, the clay balls are removed, and oxygen and iron pipes are used to melt and heat the cold copper in the copper discharge channel into the furnace before copper discharge. After copper discharge is completed, the clay balls are used to seal the port. The slag discharge operation is similar. The two embedded copper pipes 2 provide greater cooling intensity and better cooling effect. Even if the frame water jacket 1 is damaged and leaks, at least one water pipe can still be used for cooling, thus ensuring normal copper and slag discharge operations at the discharge port and ensuring normal production of the flash furnace.

[0035] like Figure 3-4 As shown, the interior of the frame water jacket 1 is provided with frame water jacket inner bricks 5, the shape of the frame water jacket inner bricks 5 matches the shape of the inner cavity of the frame water jacket 1, a through hole 6 is opened at the center of the frame water jacket inner bricks 5, a slag discharge port is opened at one end of the frame water jacket 1, the slag discharge port is connected to the inner cavity of the frame water jacket 1, the inner diameter of the through hole 6 is the same as that of the slag discharge port, and the through hole 6 is coaxially arranged with the slag discharge port. The cross-sectional shape of the furnace wall water jacket 3 matches that of the furnace wall refractory bricks 4.

[0036] When copper and slag need to be discharged, the copper slag can be discharged through the through hole 6 and the slag discharge port in sequence. The setting of the inner brick 5 of the frame water jacket can help reduce the heat conduction inside the furnace body, reduce heat loss, and improve energy utilization efficiency. At the same time, it can reduce the degree of high temperature erosion of the frame water jacket 1 and extend the service life of the frame water jacket 1. The inner diameter of the through hole 6 is the same as that of the slag discharge port, and the through hole 6 and the slag discharge port are set coaxially to ensure the connection between the through hole 6 and the slag discharge port, and prevent copper slag from being trapped on the inner wall of the through hole 6 or the slag discharge port.

[0037] Working principle:

[0038] In use, the furnace wall refractory bricks 4 are connected to the flash furnace body. Their main function is to resist high temperatures and thermal stress, protecting the furnace wall from corrosion by high-temperature gases and materials inside the furnace. The frame water jacket 1 extends through the furnace wall refractory bricks 4 into the furnace body. Its function is to cool the slag discharge port area through water circulation, preventing overheating in the slag discharge port area. The furnace wall water jacket 3 is also a cooling device, which can simultaneously cool the furnace wall refractory bricks 4 and the frame water jacket 1. The frame water jacket 1 has two embedded copper pipes 2 specially installed inside. Water is circulated through the embedded copper pipes 2 for cooling, and the cold water circulates through the inner cavity of the frame water jacket 1. The surrounding area absorbs heat from the frame water jacket 1, thereby reducing the temperature of the frame water jacket 1 and its slag discharge port. The slag discharge port on the frame water jacket 1 is blocked with clay balls. When copper or slag needs to be discharged, the clay balls are cleaned off, and the cold copper in the copper discharge channel is melted and heated into the furnace using oxygen and iron pipes before copper is discharged. After copper discharge is completed, the clay balls are used to seal the port. The slag discharge operation is similar. The setting of two embedded copper pipes 2 ensures that even if the frame water jacket 1 is damaged and leaks, at least one water pipe can still be used for cooling, thereby ensuring the normal copper and slag discharge operation at the discharge port and ensuring the normal production of the flash furnace.

[0039] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A novel flash furnace frame water jacket, characterized in that: include: A frame water jacket (1) is provided with a pair of embedded copper pipes (2) inside the frame water jacket (1), and the interior of the frame water jacket (1) is hollow. The pair of embedded copper pipes (2) surround the inner cavity of the frame water jacket (1). The furnace wall water jacket (3) and the furnace wall refractory brick (4) are provided. The frame water jacket (1) is set through the furnace wall refractory brick (4). The furnace wall water jacket (3) is installed at the outer end of the frame water jacket (1) and the furnace wall water jacket (3) abuts against the furnace wall refractory brick (4).

2. The novel flash furnace frame water jacket according to claim 1, characterized in that: The interior of the frame water jacket (1) is provided with a frame water jacket inner brick (5), and the shape of the frame water jacket inner brick (5) matches the inner cavity of the frame water jacket (1).

3. The novel flash furnace frame water jacket according to claim 2, characterized in that: A through hole (6) is provided at the center of the inner brick (5) of the frame water jacket.

4. A novel flash furnace frame water jacket according to claim 3, characterized in that: The frame water jacket (1) has a slag discharge port at one end, and the slag discharge port is connected to the inner cavity of the frame water jacket (1).

5. A novel flash furnace frame water jacket according to claim 4, characterized in that: The inner diameter of the through hole (6) is the same as that of the slag discharge port, and the through hole (6) is coaxially arranged with the slag discharge port.

6. The novel flash furnace frame water jacket according to claim 1, characterized in that: The cross-sectional shape of the furnace wall water jacket (3) is matched with that of the furnace wall refractory brick (4).

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