Module copper bar

By incorporating a hollow cavity and bent plate structure inside the modular copper busbar, and adding a protective layer to the surface, the problems of heavy weight and low hardness of the modular copper busbar are solved, achieving both lightweight and high strength, making it suitable for a variety of electrical equipment.

CN223501571UActive Publication Date: 2025-10-31LANGFANG KENEISEN PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202422896304.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-31
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing module has a high copper busbar density, resulting in a heavy weight and low rigidity, making it prone to deformation under external forces and affecting the reliability of the electrical system.

Method used

Design a modular copper busbar with an internal hollow cavity and bent plate structure, and a protective layer on the surface. This reduces weight and prevents deformation by reducing material usage and increasing mechanical strength.

Benefits of technology

It achieves reduced weight of modular copper busbars, increased hardness and mechanical strength, prevents deformation, is suitable for different equipment or systems, and ensures stable operation of electrical systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a module copper bar, and relates to the module copper bar technology field, the module copper bar comprises a module copper bar body, a hollow cavity is arranged in the module copper bar body, first bending plates are fixedly connected in the hollow cavity and close to two sides, a second bending plate is fixedly connected in the hollow cavity and close to the center, and the first bending plate and the second bending plate are arranged in the module copper bar body. The surface of the module copper bar body is provided with a protective layer. According to the utility model, the hollow cavity is arranged in the module copper bar body, so that the effect of reducing the material consumption of the module copper bar body can be achieved, the effect of reducing the weight of the module copper bar body can be achieved, and the module copper bar body can be suitable for equipment or systems with different requirements; the hollow cavity is formed in the module copper bar body, and the first bent plate and the second bent plate are arranged in the hollow cavity, so that the effect of improving the hardness and the mechanical strength of the copper bar can be achieved, and the effect of preventing the copper bar from being bent, twisted and other deformations in the installation process can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of modular copper busbar technology, and in particular to a modular copper busbar. Background Technology

[0002] A modular copper busbar is a metal component used in electrical equipment or electronic modules as a conductive connection. It is typically made of copper, which has excellent electrical and thermal conductivity. Its main function is to transmit current between different electrical components, circuits, or devices to achieve the distribution, transmission, and conversion of electrical energy, ensuring the normal operation of the entire electrical system.

[0003] Existing modular copper busbars typically have a high density, resulting in a heavy weight. This not only increases the difficulty and cost of transportation and installation but may also adversely affect equipment or systems with strict weight requirements. Furthermore, copper busbars have relatively low rigidity, making them prone to deformation under external forces. During equipment installation, commissioning, and use, if subjected to impacts such as collisions or compression, the copper busbars may bend or twist, affecting their connection with other components and reducing the reliability of the electrical system. Therefore, a modular copper busbar is needed to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that the existing modular copper busbars usually have a high density, resulting in a heavy weight, and to propose a modular copper busbar.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a modular copper busbar, comprising a modular copper busbar body, wherein a hollow cavity is formed inside the modular copper busbar body, and a first bending plate is fixedly connected inside the hollow cavity and near both sides, and a second bending plate is fixedly connected inside the hollow cavity and near the center, and a protective layer is provided on the surface of the modular copper busbar body.

[0006] Preferably, mounting holes are provided on the surface of the module copper busbar body and near both corners.

[0007] Preferably, the bending direction of the first bending plate is vertical bending, and the bending direction of the second bending plate is horizontal bending.

[0008] Preferably, a partition is provided between the first bending plate and the second bending plate, and the partition is fixedly connected to the inner wall of the hollow cavity.

[0009] Preferably, the protective layer is made of tin plating, and the thickness of the protective layer is 3μm-10μm.

[0010] Preferably, all four corners of the module copper busbar body are rounded.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0012] 1. In this utility model, by providing a hollow cavity inside the modular copper busbar body, the amount of material used in the modular copper busbar body can be reduced, thereby reducing the weight of the modular copper busbar body and making it suitable for equipment or systems with different requirements.

[0013] 2. In this utility model, a hollow cavity is provided inside the module copper busbar body, and a first bending plate and a second bending plate are provided inside the hollow cavity. This can improve the hardness and mechanical strength of the copper busbar, thereby preventing the copper busbar from bending and twisting during installation. Attached Figure Description

[0014] Figure 1 A three-dimensional view of the overall structure of a modular copper busbar is provided for this utility model;

[0015] Figure 2 A cross-sectional view of the overall structure of a modular copper busbar is provided for this utility model;

[0016] Figure 3 A vertical sectional view of the overall structure of a modular copper busbar is provided for this utility model.

[0017] Legend: 1. Module copper busbar body; 2. Mounting hole; 3. Hollow cavity; 4. First bending plate; 5. Partition plate; 6. Second bending plate; 7. Protective layer. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Example 1, as Figure 1-3As shown, this utility model provides a modular copper busbar, including a modular copper busbar body 1. The modular copper busbar body 1 has a hollow cavity 3 inside, which can reduce the amount of material used and the weight of the modular copper busbar body 1. A first bending plate 4 is fixedly connected to the inside of the hollow cavity 3 near both sides, and a second bending plate 6 is fixedly connected to the inside of the hollow cavity 3 near the center. This can improve the hardness and mechanical strength of the copper busbar and prevent the copper busbar from bending and twisting during installation. A protective layer 7 is provided on the surface of the modular copper busbar body 1, which can prevent the surface of the modular copper busbar body 1 from oxidizing.

[0021] Example 2, as Figure 1-3 As shown, mounting holes 2 are provided on the surface of the module copper busbar body 1, near both ends and corners, which can reduce the amount of material used and the weight of the module copper busbar body 1. The bending direction of the first bending plate 4 is vertical, and the bending direction of the second bending plate 6 is horizontal, which can prevent the module copper busbar body 1 from bending vertically or horizontally during installation. A partition plate 5 is provided between the first bending plate 4 and the second bending plate 6, and the partition plate 5 is fixedly connected to the inner wall of the hollow cavity 3, which can isolate the first bending plate 4 and the second bending plate 6. The protective layer 7 is made of tin-plated material and has a thickness of 3μm-10μm, which can prevent oxidation of the surface of the module copper busbar body 1. The four corners of the module copper busbar body 1 are rounded, which can prevent the corners of the module copper busbar body 1 from accidentally injuring the installation personnel.

[0022] Working principle: The hollow cavity 3 inside the module copper busbar body 1 reduces the amount of material used, thereby reducing its weight and making it suitable for different equipment or systems. Simultaneously, the first bending plate 4 and the second bending plate 6 inside the hollow cavity 3 increase the hardness and mechanical strength of the module copper busbar body 1, preventing bending and twisting deformation during installation.

[0023] The wiring diagram of the module copper busbar body 1 in this utility model is common knowledge in the field. Its working principle is a well-known technology. The appropriate model is selected according to the actual use. Therefore, the control method and wiring layout of the module copper busbar body 1 will not be explained in detail.

[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A modular copper busbar, comprising a modular copper busbar body (1), characterized in that: The module copper bus body (1) has a hollow cavity (3) inside. A first bending plate (4) is fixedly connected inside the hollow cavity (3) and near both sides. A second bending plate (6) is fixedly connected inside the hollow cavity (3) and near the center. A protective layer (7) is provided on the surface of the module copper bus body (1).

2. A modular copper busbar according to claim 1, characterized in that: Mounting holes (2) are provided on the surface of the module copper bus body (1) and near the two corners at both ends.

3. A modular copper busbar according to claim 1, characterized in that: The bending direction of the first bending plate (4) is up and down, and the bending direction of the second bending plate (6) is left and right.

4. A modular copper busbar according to claim 1, characterized in that: A partition (5) is provided between the first bending plate (4) and the second bending plate (6), and the partition (5) is fixedly connected to the inner wall of the hollow cavity (3).

5. A modular copper busbar according to claim 1, characterized in that: The protective layer (7) is made of tin plating and has a thickness of 3μm-10μm.

6. A modular copper busbar according to claim 1, characterized in that: The four corners of the module copper busbar body (1) are all rounded.