Emulsion high-speed shearing device

Abstract

The utility model relates to the technical field of preparation of emulsifiers, in particular to a high-speed shearing device for emulsified liquid, which not only can assist in clamping a stirring rod and prevent the stirring rod from shaking due to overlength, but also can block the liquid level of the emulsified liquid in a container and prevent the emulsified liquid from splashing. Comprising a fixing mechanism; the device further comprises an adjusting mechanism, a shearing mechanism, a moving mechanism and a plugging mechanism, the adjusting mechanism is installed on the fixing mechanism and drives the shearing mechanism to move up and down, the shearing mechanism is installed on the adjusting mechanism and shears the emulsion, and the moving mechanism is installed on the adjusting mechanism and drives the plugging mechanism to move up and down. The plugging mechanism is mounted on the moving mechanism and is used for assisting in supporting the stirring shaft and preventing the emulsified liquid from splashing.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of emulsifier preparation, in particular to an emulsion high -speed shearing device. BACKGROUND

[0002] Emulsifier is indispensable component part of promoting emulsion stability, and plays an important role in the stability of emulsion. Emulsion is usually needed in the preparation of seasoning, and emulsion preparation process needs to add emulsifier into water and other liquids, and then stirring, and the emulsifier needs to be fully cut and stirred during stirring.

[0003] The existing emulsion high -speed shearing device, for example, the emulsion high -speed shearing device disclosed in the utility model patent with the application number 202020309156.9, its main structure includes the support arm with the mobile function, the cantilever frame is arranged on the support arm and extends forward and is driven to lift by the lifting mechanism, the other end of the cantilever frame is provided with the mounting plate, the lower side of the mounting plate is provided with the fixed frame, the upper side of the mounting plate is provided with the vertical motor, the output end of the vertical motor is connected with the downward stirring shaft, the lower end of the stirring shaft is rotatably connected with the lower end of the fixed frame, a plurality of adjustable stirring blades are arranged on the stirring shaft, and the shearing mechanism is arranged between the lower end of the stirring shaft and the lower end of the fixed frame. In use, the horizontal step motor of the lifting mechanism is rotated, the cantilever frame with the stirring shaft and the fixed frame are lifted, the container is moved into the C-shaped structure, then the horizontal step motor is rotated, the cantilever frame is lowered, and the fixed frame with the stirring shaft is deeply into the container.

[0004] However, the existing shearing device stirring shaft is generally long, and in use, it is easy to shake and affect normal shearing and stirring, and when the low liquid level liquid is high -speed sheared and emulsified, a large amount of liquid is not fully emulsified and sheared and splashed to the tank wall, resulting in uneven emulsification effect. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides an emulsion high -speed shearing device which can not only assist clamping the stirring rod and prevent the stirring rod from shaking due to being too long, but also block the liquid surface of the emulsion in the container to prevent the emulsion from splashing.

[0006] The utility model discloses a high -speed shearing device of emulsion, including fixed establishment, still including adjusting mechanism, shearing mechanism, moving mechanism and plugging mechanism, adjusting mechanism installs on fixed establishment and drives shearing mechanism to move up and down, shearing mechanism installs on adjusting mechanism and carries out shearing to emulsion, moving mechanism installs on adjusting mechanism and drives plugging mechanism to move up and down, plugging mechanism installs on moving mechanism and carries out auxiliary support and prevents emulsion splashing to stirring shaft, the container containing emulsion of staff prevents on fixed establishment, and fixed establishment carries out fixed to it, then adjusting mechanism drives shearing mechanism below, makes shearing mechanism go deep into emulsion inside, then moving mechanism drives plugging mechanism to drop, makes plugging mechanism block the container, prevents emulsion splashing, then starts shearing mechanism and carries out shearing to emulsion, and plugging mechanism carries out auxiliary clamping to stirring rod simultaneously, prevents stirring rod to sway.

[0007] Preferably, the fixed mechanism comprises a base, two groups of bosses, four groups of guide rods, four groups of electric cylinders and two groups of clamping plates, the bottom end of the base is connected with the ground, the top end of the base is provided with a groove, the bottom end of the two groups of bosses is connected with the top end of the base, the bottom end of the four groups of guide rods is respectively installed on the top end of the two groups of bosses, the four groups of electric cylinders are oppositely installed on the two groups of bosses, and the clamping plates are installed on the top end of the two groups of electric cylinders located on the same group of bosses; the staff places the container containing the emulsion in the groove of the base, which is convenient for positioning the container, and then starts the four electric cylinders, the four groups of electric cylinders drive the two groups of clamping plates to move close to the container for clamping, preventing the container from being overturned during shearing and stirring the emulsion.

[0008] Preferably, the adjusting mechanism comprises a top plate, four groups of hydraulic cylinders, four groups of springs one, a moving seat, a control panel, four groups of springs two and four groups of backing plates, the bottom end of the top plate is connected with the top end of the four groups of guide rods, the top end of the four groups of hydraulic cylinders is connected with the bottom end of the top plate, the four groups of springs one are respectively sleeved on the four groups of hydraulic cylinders, the moving seat is slidingly installed on the four groups of guide rods, and the top end of the moving seat is connected with the bottom end of the four groups of hydraulic cylinders, the control panel is installed on the moving seat, the top end of the four groups of springs two is connected with the bottom end of the moving seat, and the top end of the four groups of backing plates is connected with the bottom end of the four groups of springs two; the staff controls the stirring and shearing process through the control panel, starts the four groups of hydraulic cylinders, the four groups of hydraulic cylinders drive the moving seat to descend, the moving seat drives the shearing mechanism to slide down along the four groups of guide rods, which is convenient for the shearing mechanism to go deep into the emulsion for stirring and shearing, and the four groups of springs two and the four groups of backing plates are arranged to prevent the moving seat and the plugging mechanism from colliding, thereby ensuring the safety during use of the device.

[0009] Preferably, the backing plates are made of rubber material; the rubber material has good elasticity and toughness, which can effectively absorb and disperse impact energy, and when subjected to external impact, the rubber pad can absorb part of the impact energy through deformation of the material to avoid hard collision between the moving seat and the plugging mechanism.

[0010] Preferably, the shearing mechanism includes a motor, a stirring rod, and a shear. The bottom end of the motor is connected to the top end of the moving base. The stirring rod is rotatably mounted on a hydraulic cylinder, and the top end of the shear is connected to the bottom end of the stirring rod. When the shear penetrates into the emulsion, the motor is started. The motor drives the shear to rotate through the stirring rod to stir and shear the emulsion, thereby enhancing its emulsification effect.

[0011] Preferably, the moving mechanism includes a dual-head servo motor, two sets of drive shafts, two sets of reducers, two sets of lead screws, two sets of sliders, and two sets of nuts. The bottom end of the dual-head servo motor is connected to the top end of the top plate. Both sets of drive shafts are rotatably mounted on the dual-head servo motor. The bottom ends of both sets of reducers are connected to the top end of the top plate. Both sets of lead screws are rotatably mounted on the top plate and longitudinally connected to the two sets of reducers respectively. The two sets of sliders are slidably mounted on the two sets of lead screws respectively. The two sets of nuts are mounted on the two sets of sliders respectively. According to the height of the emulsion in the container, the dual-head servo motor is started. The dual-head servo motor drives the two sets of reducers through the two sets of drive shafts. The two sets of reducers drive the two sets of lead screws to rotate. The two sets of lead screws drive the two sets of sliders to move downward along the guide rod through the two sets of nuts, so that the sealing mechanism seals the surface of the emulsion and prevents the emulsion from splashing.

[0012] Preferably, the sealing mechanism includes an X-shaped connecting plate, four sets of columns, a cap, and a sealing ring. The X-shaped connecting plate is installed between two sets of sliders. The tops of the four sets of columns are connected to the bottom of the X-shaped connecting plate, and the top of the cap is connected to the bottom of the four sets of columns. The sealing ring is installed on the cap. The two sets of sliders drive the X-shaped connecting plate to move downwards. The X-shaped connecting plate assists in clamping the stirring rod to prevent it from shaking when rotating at a high speed. The X-shaped connecting plate drives the columns and the cap to descend, so that the cap seals the container and prevents the emulsion from splashing. The sealing ring not only prevents the cap from hard friction against the inner wall of the liquid, but also enhances the sealing performance of the cap.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the worker places the container containing the emulsion on the fixing mechanism, the fixing mechanism fixes it, then the adjusting mechanism drives the shearing mechanism to descend, so that the shearing mechanism penetrates into the emulsion, then the moving mechanism drives the sealing mechanism to descend, so that the sealing mechanism seals the container to prevent the emulsion from splashing, then the shearing mechanism is activated to shear the emulsion, and at the same time the sealing mechanism assists in clamping the stirring rod to prevent the stirring rod from shaking. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a partially enlarged isometric structural diagram of the fixing mechanism of this utility model;

[0016] Figure 3This is a partially enlarged right-side cross-sectional view of the adjustment mechanism of this utility model;

[0017] Figure 4 This is a partially enlarged isometric structural diagram of the shearing mechanism and the sealing mechanism of this utility model;

[0018] Figure 5 This is an isometric structural diagram of the moving mechanism of this utility model.

[0019] The attached diagram is labeled as follows: 01, fixing mechanism; 11, base; 12, boss; 13, guide rod; 14, electric cylinder; 15, clamping plate; 02, adjusting mechanism; 21, top plate; 22, hydraulic cylinder; 23, spring one; 24, moving seat; 25, control board; 26, spring two; 27, pad plate; 03, shearing mechanism; 31, motor; 32, stirring rod; 33, shearer; 04, moving mechanism; 41, dual-head servo motor; 42, drive shaft; 43, reducer; 44, lead screw; 45, slider; 46, nut; 05, sealing mechanism; 51, X-shaped connecting plate; 52, column; 53, cover; 54, sealing ring. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] This utility model discloses a high-speed shearing device for emulsions, comprising a fixing mechanism 01; it also includes an adjusting mechanism 02, a shearing mechanism 03, a moving mechanism 04, and a sealing mechanism 05. The adjusting mechanism 02 is mounted on the fixing mechanism 01 and drives the shearing mechanism 03 to move up and down. The shearing mechanism 03 is mounted on the adjusting mechanism 02 and shears the emulsion. The moving mechanism 04 is mounted on the adjusting mechanism 02 and drives the sealing mechanism 05 to move up and down. The sealing mechanism 05 is mounted on the moving mechanism 04 and provides auxiliary support to the stirring shaft and prevents the emulsion from splashing. The fixing mechanism 01 includes a base 11, two sets of bosses 12, four sets of guide rods 13, four sets of electric cylinders 14, and two sets of clamping plates 15. The bottom end of the base 11 is connected to the ground, and the top of the base 11... The adjustment mechanism 02 includes a top plate 21, four sets of hydraulic cylinders 22, four sets of springs 23, a movable seat 24, a control plate 25, four sets of springs 26, and four sets of pads 27. The bottom end of the top plate 21 is connected to the top end of the four sets of guide rods 13, the top end of the four sets of hydraulic cylinders 22 is connected to the bottom end of the top plate 21, the four sets of springs 23 are respectively fitted on the four sets of hydraulic cylinders 22, and the movable seat 24 is slidably mounted on the four sets of guide rods 13 and moves. The bottom end of the top plate 21 is connected to the top end of the four sets of guide rods 13, the top end of the four sets of hydraulic cylinders 22 is connected to the bottom end of the top plate 21, the four sets of springs 23 are respectively fitted on the four sets of hydraulic cylinders 22, and the movable seat 24 is slidably mounted on the four sets of guide rods 13 and moves. The top of the seat 24 is connected to the bottom of the four sets of hydraulic cylinders 22. The control plate 25 is mounted on the movable seat 24. The top of the four sets of springs 26 is connected to the bottom of the movable seat 24. The top of the four sets of pads 27 is connected to the bottom of the four sets of springs 26. The pads 27 are made of rubber. The shearing mechanism 03 includes a motor 31, a stirring rod 32, and a shear 33. The bottom of the motor 31 is connected to the top of the movable seat 24. The stirring rod 32 is rotatably mounted on the hydraulic cylinders 22. The top of the shear 33 is connected to the bottom of the stirring rod 32. When it is working, firstly, the operator places the container containing the emulsion in the groove of the base 11 to facilitate positioning of the container. Then, the four sets of electric cylinders 14 are activated, and the four sets of electric cylinders 14 push the two sets of The clamping plate 15 clamps the container to prevent it from tipping over during shearing and stirring of the emulsion. The operator controls the stirring and shearing process through the control panel 25, activating four sets of hydraulic cylinders 22. The four sets of hydraulic cylinders 22 push the moving seat 24 down, and the moving seat 24 drives the shearing mechanism 03 to slide down along the four sets of guide rods 13, facilitating the shearer 33 to penetrate into the emulsion for stirring and shearing. Once the shearer 33 is in the emulsion, the motor 31 is activated. The motor 31 drives the shearer 33 to rotate through the stirring rod 32 to stir and shear the emulsion, enhancing its emulsification effect. By setting four sets of springs 26 and four sets of pads 27, collisions between the moving seat 24 and the sealing mechanism 05 are prevented, ensuring the safety of the device during use.

[0023] Example 2

[0024] like Figures 1 to 5 As shown, this utility model discloses a high-speed shearing device for emulsions, based on Embodiment 1. The moving mechanism 04 includes a dual-head servo motor 41, two sets of transmission shafts 42, two sets of reducers 43, two sets of lead screws 44, two sets of sliders 45, and two sets of nuts 46. The bottom end of the dual-head servo motor 41 is connected to the top end of the top plate 21. Both sets of transmission shafts 42 are rotatably mounted on the dual-head servo motor 41. The bottom ends of both sets of reducers 43 are connected to the top end of the top plate 21. Both sets of lead screws 44 are rotatably mounted on the top plate 21 and are longitudinally connected to the two sets of reducers 43 respectively. The two sets of sliders 45 are slidably mounted on the two sets of lead screws 44 respectively. The two sets of nuts 46 are respectively mounted on the two sets of sliders 45. The sealing mechanism 05 includes an X-shaped connecting plate 51, four sets of columns 52, a cover 53, and a sealing ring 54. The X-shaped connecting plate 51 is installed between two sets of sliders 45. The tops of the four sets of columns 52 are connected to the bottoms of the X-shaped connecting plate 51, and the tops of the cover 53 are connected to the bottoms of the four sets of columns 52. The sealing ring 54 is installed on the cover 53. During operation, the operator first places a container filled with emulsion in the groove of the base 11 for easy positioning. Then, the four electric cylinders 14 are activated. The four sets of electric cylinders 14 push the two sets of clamping plates 15 closer to clamp the container, preventing it from tipping over during shearing and stirring of the emulsion. The operator controls the operation via the control panel 25. During the stirring and shearing process, four sets of hydraulic cylinders 22 are activated, pushing the movable seat 24 downwards. The movable seat 24 drives the shearing mechanism 03 to slide down along four sets of guide rods 13, facilitating the shearer 33 to penetrate into the emulsion for stirring and shearing. Once the shearer 33 is in the emulsion, the motor 31 is activated. The motor 31 drives the shearer 33 to rotate via the stirring rod 32, stirring and shearing the emulsion to enhance its emulsification effect. Four sets of springs 26 and four sets of pads 27 are used to prevent collisions between the movable seat 24 and the sealing mechanism 05, ensuring safety during device operation. Based on the height of the emulsion in the container, the dual-head servo motor 41 is activated. 41 drives two sets of reducers 43 through two sets of transmission shafts 42 respectively. The two sets of reducers 43 drive two sets of lead screws 44 to rotate. The two sets of lead screws 44 drive two sets of sliders 45 to move downward along the guide rod 13 through two sets of nuts 46 to prevent the emulsion from splashing. The two sets of sliders 45 drive the X-shaped connecting plate 51 to move downward. The X-shaped connecting plate 51 assists in clamping the stirring rod 32 to prevent the stirring rod 32 from shaking when rotating at a high height. The X-shaped connecting plate 51 drives the column 52 and the cover 53 to descend, so that the cover 53 seals the container and prevents the emulsion from splashing. By setting the sealing ring 54, it not only prevents the cover 53 from hard friction against the inner wall of the liquid, but also enhances the sealing performance of the cover 53.

[0025] The motor 31, the dual-head servo motor 41, and the reducer 43 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A high-speed shearing device for emulsions, comprising a fixing mechanism (01); characterized in that, It also includes an adjustment mechanism (02), a shearing mechanism (03), a moving mechanism (04), and a sealing mechanism (05). The adjustment mechanism (02) is installed on the fixed mechanism (01) and drives the shearing mechanism (03) to move up and down. The shearing mechanism (03) is installed on the adjustment mechanism (02) and shears the emulsion. The moving mechanism (04) is installed on the adjustment mechanism (02) and drives the sealing mechanism (05) to move up and down. The sealing mechanism (05) is installed on the moving mechanism (04) and provides auxiliary support to the stirring shaft and prevents the emulsion from splashing.

2. The high-speed shearing device for emulsions as described in claim 1, characterized in that, The fixing mechanism (01) includes a base (11), two sets of bosses (12), four sets of guide rods (13), four sets of electric cylinders (14) and two sets of clamping plates (15). The bottom end of the base (11) is connected to the ground, and the top end of the base (11) has a groove. The bottom ends of the two sets of bosses (12) are connected to the top end of the base (11). The bottom ends of the four sets of guide rods (13) are respectively installed on the top end of the two sets of bosses (12). The four sets of electric cylinders (14) are installed on the two sets of bosses (12) in pairs. The clamping plates (15) are installed on the top end of the two sets of electric cylinders (14) located on the same set of bosses (12).

3. The high-speed shearing device for emulsion as described in claim 2, characterized in that, The adjustment mechanism (02) includes a top plate (21), four sets of hydraulic cylinders (22), four sets of springs (23), a movable seat (24), a control plate (25), four sets of springs (26), and four sets of pads (27). The bottom end of the top plate (21) is connected to the top end of the four sets of guide rods (13), the top end of the four sets of hydraulic cylinders (22) is connected to the bottom end of the top plate (21), the four sets of springs (23) are respectively mounted on the four sets of hydraulic cylinders (22), the movable seat (24) is slidably mounted on the four sets of guide rods (13), and the top end of the movable seat (24) is connected to the bottom end of the four sets of hydraulic cylinders (22). The control plate (25) is mounted on the movable seat (24), the top end of the four sets of springs (26) is connected to the bottom end of the movable seat (24), and the top end of the four sets of pads (27) is connected to the bottom end of the four sets of springs (26).

4. The high-speed shearing device for emulsion as described in claim 3, characterized in that, It also includes a pad (27) made of rubber.

5. The high-speed shearing device for emulsion as described in claim 3, characterized in that, The shearing mechanism (03) includes a motor (31), a stirring rod (32) and a shear (33). The bottom end of the motor (31) is connected to the top end of the moving seat (24). The stirring rod (32) is rotatably mounted on the hydraulic cylinder (22). The top end of the shear (33) is connected to the bottom end of the stirring rod (32).

6. The high-speed shearing device for emulsion as described in claim 3, characterized in that, The moving mechanism (04) includes a dual-head servo motor (41), two sets of drive shafts (42), two sets of reducers (43), two sets of lead screws (44), two sets of sliders (45), and two sets of nuts (46). The bottom end of the dual-head servo motor (41) is connected to the top end of the top plate (21). Both sets of drive shafts (42) are rotatably mounted on the dual-head servo motor (41). The bottom ends of both sets of reducers (43) are connected to the top end of the top plate (21). Both sets of lead screws (44) are rotatably mounted on the top plate (21) and are longitudinally connected to the two sets of reducers (43) respectively. The two sets of sliders (45) are slidably mounted on the two sets of lead screws (44) respectively. The two sets of nuts (46) are mounted on the two sets of sliders (45) respectively.

7. The high-speed shearing device for emulsion as described in claim 6, characterized in that, The sealing mechanism (05) includes an X-shaped connecting plate (51), four sets of columns (52), a cover (53) and a sealing ring (54). The X-shaped connecting plate (51) is installed between two sets of sliders (45). The top of the four sets of columns (52) is connected to the bottom of the X-shaped connecting plate (51). The top of the cover (53) is connected to the bottom of the four sets of columns (52). The sealing ring (54) is installed on the cover (53).

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