Resin reaction kettle
By introducing a cleaning unit into the resin reactor, the problem of difficult-to-clean resin residue is solved by using the rotating scraping of the slide plate and cleaning cylinder and the spraying of cleaning liquid, thus achieving efficient internal wall cleaning.
Patent Information
- Application Number
- CN202422639811.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-31
AI Technical Summary
After the resin reaction is complete, the resin residue on the inner wall of the reactor is difficult to clean, which affects the quality of subsequent production.
A resin reactor including a cleaning unit was designed. The cleaning unit consists of a slide plate, a cleaning cylinder, a screw, a water wheel, and a brush. The rotating rod is controlled by a transmission unit to rotate, so that the cleaning cylinder scrapes along the inner wall and sprays cleaning liquid to quickly remove residual resin.
It effectively removes residue from the inner wall, improves cleaning efficiency, and ensures the quality of subsequent production.
Smart Images

Figure CN223505284U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to resin production technical field, concretely relates to a resin reation kettle. BACKGROUND
[0002] The reaction kettle is a kind of comprehensive reaction container, usually made of a certain thickness of steel plate, can bear certain high temperature and corrosive, widely used in chemical industry, rubber, food and other fields.
[0003] Resin reaction kettle includes kettle body, cover plate and stirring device, pour the reactant of suitable proportion into kettle body, make the cover plate on kettle body overturn and close, to form airtight space, the heating reactant in airtight space is stirred and mixed by stirring device, until the kettle is cooled after reaction, and then the product is discharged.
[0004] But after resin reaction, worker usually washes with clean water, since resin has certain adhesion after welding, a small amount of resin will adhere to the inner wall of reaction kettle, it is difficult to wash and remove, leading to residual resin solidification on the inner wall of kettle, which will affect the production quality of subsequent resin. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem that residual resin in reaction kettle is not easy to clean after resin production is completed in view of the above-mentioned problems existing in prior art.
[0006] In order to realize the above-mentioned purpose, the utility model can be realized by the following technical schemes: a resin reaction kettle, comprising:
[0007] The tank body is rotatably connected with a rotating rod at the shaft center of the support disc;
[0008] The upper cover is arranged on the tank body, and the transmission unit is arranged on the upper cover and engaged with the rotating rod;
[0009] The cleaning unit is arranged in the tank body, and the cleaning unit comprises a sliding plate, a cleaning cylinder and a screw rod rotatably connected in the sliding plate, the screw rod is provided with a clamping block engaged with the rotating rod, the cleaning cylinder is matched with the inner wall of the tank body, and the transmission unit controls the rotating rod to rotate in the tank body to control the cleaning cylinder to scrape the inner wall of the tank body.
[0010] The sliding plate is provided with a sliding groove, the clamping block is threadedly connected with the screw rod and rotatably arranged in the sliding groove, the rotating rod is provided with a clamping tooth-shaped disc engaged with the clamping block, and the sliding plate slides on the inner wall of the tank body.
[0011] The utility model discloses an embodiment, the sliding plate is provided with water inlet joint and sleeve respectively, water inlet joint with sleeve intercommunication is provided with water wheel in the sleeve, and one end of water wheel is connected with rotating column, and the cleaning cylinder is connected with rotating column.
[0012] An embodiment of the utility model discloses that the water wheel is provided with helical blade symmetry, and the sleeve is connected with the cover plate, and the eccentricity of the cover plate is provided with the water inlet hole towards the helical blade.
[0013] An embodiment of the utility model discloses that the sleeve is provided with the water outlet.
[0014] An embodiment of the utility model discloses that the sliding plate is provided with the support plate that sticks the jar body inner wall.
[0015] An embodiment of the utility model discloses that the cleaning cylinder is provided with the brush in the circumferential array, and the brush cooperates with the jar body inner wall.
[0016] An embodiment of the utility model discloses that the transmission unit includes motor, support frame and sets up the telescopic coupling shaft rod of motor output end, and the telescopic coupling shaft rod is provided with the convex block that is clamped with the rotating lever, and one end of support frame sets up on the upper cover, and it sets up with the motor cooperation on the other end.
[0017] An embodiment of the utility model discloses that the upper cover is provided with the clamping rod that is clamped with the support disc symmetry, and one end of clamping rod is provided with the lifting ring.
[0018] An embodiment of the utility model discloses that the jar body is provided with the discharge port.
[0019] Compared with prior art, the application has the advantages that: the cleaning unit is used, after the resin reaction in the jar body is finished and cooled, the upper cover is lifted, the clamping block in the sliding plate is clamped with the rotating lever, the cleaning cylinder is rotated along the inner wall of the jar body by rotating the rotating lever, and the inner wall is scraped, so that the resin residues attached to the inner wall are quickly and effectively removed, and the cleaning efficiency is improved. ACCURACY
[0020] Figure 1 It is the overall structure schematic diagram;
[0021] Figure 2 It is the jar body inside part explosion structure schematic diagram of upper cover split;
[0022] Figure 3 It is the structure schematic diagram of jar body inside part;
[0023] Figure 4 It is the part structure schematic diagram of cleaning unit;
[0024] Figure 5is an exploded structural schematic view of the upper cover and the driving unit;
[0025] Figure 6 is a general half-cut plane schematic view.
[0026] Explanation of reference signs:
[0027] 1, tank body; 11, discharge port; 12, support disc; 121, connecting hole; 13, rotating rod; 131, toothed disc; 132, stirring blade; 14, stand column; 2, transmission unit; 21, motor; 22, support frame; 23, telescopic coupling shaft; 24, protruding block; 3, upper cover; 31, clamping rod; 311, threaded part; 4, cleaning unit; 41, sliding plate; 411, water inlet connector; 412, support plate; 42, cleaning cylinder; 421, brush; 43, screw rod; 44, clamping block; 45, cover plate; 451, water inlet hole; 46, water wheel; 47, sleeve; 471, water outlet; 48, rotating column. DETAILED DESCRIPTION
[0028] The following is a specific embodiment of the present application and further describes the technical solution of the present application in combination with the accompanying drawings.
[0029] As shown in Figures 1-6 A resin reactor, comprising:
[0030] The tank body 1 is provided with the support disc 12, and the rotating rod 13 is rotatably connected to the shaft center of the support disc 12.
[0031] The upper cover 3 is arranged on the tank body 1, and the transmission unit 2 is arranged on the upper cover 3 and engaged with the rotating rod 13.
[0032] The cleaning unit 4 is arranged in the tank body 1, and the cleaning unit 4 comprises the sliding plate 41, the cleaning cylinder 42, and the screw rod 43 rotatably connected to the sliding plate 41. The clamping block 44 is arranged on the screw rod 43 and engaged with the rotating rod 13. The cleaning cylinder 42 is matched with the inner wall of the tank body 1. The transmission unit 2 controls the rotating rod 13 to rotate in the tank body 1, so as to control the cleaning cylinder 42 to scrape the inner wall of the tank body 1.
[0033] Specifically, the plurality of columns 14 are arranged on the tank body 1 to support the tank body 1, so as to improve the stability during resin reaction. During resin reaction, the upper cover 3 is combined with the tank body 1 to form a closed reaction space. The transmission unit 2 controls the rotation of the rotating rod 13, so that the stirring blades 132 on the rotating rod 13 continuously stir the reactants, thereby improving the mixing effect of the resin. After the reaction is completed, the mixed resin is discharged from the discharge port 11 after a certain cooling time. At this time, the tank body 1 has a certain temperature, and the resin is in a viscous state. Therefore, the clamping block 44 is located on the sliding plate 41 and slides until it is clamped with the toothed disc 131. Then, the rotating rod 13 is rotated to control the cleaning cylinder 42 to continuously scrape the inner wall of the tank body 1, and the stirring blades 132 will scrape the resin at the bottom of the tank body 1 from the discharge port 11, thereby improving the cleaning effect of the tank body 1.
[0034] According to the further provided embodiment of the utility model, a sliding groove is arranged on the sliding plate 41, and a clamping block 44 threadedly connected with a screw rod 43 is arranged in the sliding groove. The rotating rod 13 is provided with a toothed disc 131 clamped with the clamping block 44. The sliding plate 41 slides on the inner wall of the tank body 1. The screw rod 43 is rotated to drive the clamping block 44 to slide on the sliding plate 41 until the clamping block 44 is clamped into the toothed disc 131. A plurality of toothed grooves are arranged on the toothed disc 131 to cooperate with the clamping block 44, thereby improving the connection effect of the clamping block 44 and the toothed groove.
[0035] According to the further provided embodiment of the utility model, the sliding plate 41 is provided with a water inlet joint 411 and a sleeve 47. The water inlet joint 411 is in communication with the sleeve 47. A water wheel 46 is arranged in the sleeve 47. One end of the water wheel 46 is clamped with a rotating column 48. The cleaning cylinder 42 is clamped on the rotating column 48. The cleaning liquid enters the sleeve 47 through the water joint. The water flow impacts on the impeller to drive the rotating column 48 to rotate. The rotating direction of the rotating column 48 is opposite to the rotating direction of the rotating rod 13, thereby improving the scraping effect of the cleaning cylinder 42 on the tank body 1.
[0036] According to the further provided embodiment of the utility model, the water wheel 46 is provided with helical blades symmetrically. The sleeve 47 is clamped with a cover plate 45. Eccentric water inlets 451 are arranged on the cover plate 45 and face the helical blades. The eccentric water inlets 451 improve the impact effect of the water flow, thereby improving the rotating speed and stability of the impeller. The water inlet joint 411 connects the cleaning liquid. The cleaning liquid is sprayed toward the helical blades through the water inlets 451. At this time, the impeller rotates in the sleeve 47 to drive the rotating column 48 to rotate, thereby improving the cleaning effect of the cleaning cylinder 42 on the inner wall of the tank body 1.
[0037] According to the further provided embodiment of the utility model, a water outlet 471 is arranged on the sleeve 47 and faces the inner wall of the tank body 1. When the water inlet joint 411 connects the cleaning liquid, the cleaning liquid can be sprayed on the inner wall of the tank body 1 through the water outlet 471, thereby improving the cleaning effect.
[0038] As a further provided embodiment of the utility model, the slide plate 41 is provided with a support plate 412 attached to the inner wall of the tank body 1, and the support plate 412 is used to support the slide plate 41, so as to improve the connection effect of the slide plate 41 and the tank body 1.
[0039] As a further provided embodiment of the utility model, a plurality of brushes 421 are arranged in a circumferential array on the cleaning cylinder 42, and the brushes 421 are matched with the inner wall of the tank body 1, so that the cleaning cylinder 42 can be disassembled from the rotating column 48, and during the resin reaction, the rotating column 48 is driven to rotate along the inner wall of the tank body 1 by the rotating rod 13, and at the same time, the stirring blade 132 also rotates with the rotating rod 13, so as to improve the effect of stirring and mixing the resin.
[0040] As a further provided embodiment of the utility model, the transmission unit 2 comprises a motor 21, a support frame 22, and a telescopic connecting shaft 23 arranged at the output end of the motor 21, the telescopic connecting shaft 23 is provided with a protruding block 24 matched with the rotating rod 13, one end of the support frame 22 is arranged on the upper cover 3, and the other end is arranged to be matched with the motor 21, and the motor 21 is of the type NMRV63-15, during the resin reaction process, the motor 21 is used to rotate the rotating rod 13 through the telescopic connecting shaft 23, so as to make the stirring blade 132 mix and stir the resin and the reactant, thereby improving the mixing effect, and when the tank body 1 is cleaned, since one end of the telescopic connecting shaft 23 is a hollow cylindrical column and a telescopic connecting rod located in the cylindrical column, when the upper cover 3 is lifted too far, the telescopic connecting shaft 23 will be separated from the rotating rod 13, the upper cover 3 is separated from the tank body 1, at this time, the telescopic connecting shaft 23 is connected with the rotating rod 13, the clamping block 44 is connected with the toothed disc 131, and the slide plate 41 is controlled to slide along the inner wall of the tank body 1 through the rotating rod 13, so as to make the cleaning cylinder 42 continuously scrape the inner wall of the tank body 1.
[0041] As a further provided embodiment of the utility model, the upper cover 3 is symmetrically provided with a clamping rod 31 matched with the support disc 12, one end of the clamping rod 31 is provided with a lifting ring, one end of the clamping rod 31 is provided with a threaded part 311, and the threaded part 311 is screwed with the connecting hole 121 of the support disc 12, so that when the upper cover 3 is lifted, the support disc 12 is separated from the tank body 1, further, the clamping rod 31 is not screwed with the support disc 12, and the upper cover 3 can be separated alone, so as to facilitate the subsequent adjustment of the clamping block 44 matched with the toothed disc 131.
[0042] As a further provided embodiment of the utility model, the tank body 1 is provided with a discharge port 11, and a frame for storing resin can be placed at the discharge port 11, after the resin reaction is completed, the resin is discharged into the frame through the discharge port 11.
[0043] Working principle: first, the resin and other suitable proportion of reactants into the tank 1, through the rotating shaft 13 driven stirring blade 132 rotation, so that a variety of reactants are fully mixed, until the reaction is completed, the tank 1 cooling after the mixed reactants from the discharge port 11, at this time the tank 1 has a lower temperature, but the resin at this temperature remains liquid state, then the cover 3 hoist, so that the screw 43 rotation makes the block 44 along the slide plate 41 sliding with the toothed disc 131 on the rotating shaft 13 card, while the water connector 411 interface clean liquid, through the motor 21 control telescopic coupling driven rotating shaft 13, make slide plate 41 along the inner wall of the tank 1 sliding, while the sleeve 47 water spray to the inner wall and cleaning cylinder 42 brush 421 constantly scratch the tank 1 on the inner wall of the resin residue, so as to quickly remove the tank 1 on the inner wall of the resin residue, and stirring blade 132 will be accumulated to the tank 1 bottom of the resin residue pushed to the discharge port 11, and thus improve the cleaning effect of the tank 1.
[0044] The above technical scheme of the utility model, aiming at the too single technical problem of prior art solution, provides a solution significantly different from the prior art, and the parts not involved in the technical scheme of the application are the same as or can be realized by using the prior art, which will not be described herein.
[0045] The technical scheme in the above embodiments has clearly and completely described the content of the utility model. Obviously, the described embodiments are only some of the embodiments of the utility model, not all. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
Claims
1. A resin reaction vessel, characterized in that, include: The tank body has a support plate snapped onto it, and a rotating rod is rotatably connected to the axis of the support plate; The upper cover is disposed on the tank body, and the upper cover is provided with a transmission unit that engages with the rotating rod; A cleaning unit is disposed inside the tank. The cleaning unit includes a sliding plate, a cleaning cylinder, and a screw rotatably connected inside the sliding plate. The screw is provided with a locking block that engages with the rotating rod. The cleaning cylinder cooperates with the inner wall of the tank. The transmission unit controls the rotating rod to rotate inside the tank so as to control the cleaning cylinder to scrape the inner wall of the tank.
2. The resin reaction vessel according to claim 1, characterized in that, A groove is provided on the slide plate, and a locking block that is threadedly connected to the screw is rotatably disposed in the groove. A toothed disc that engages with the locking block is provided on the rotating rod, and the slide plate slides on the inner wall of the tank.
3. The resin reaction vessel according to claim 2, characterized in that, The slide plate is equipped with a water inlet connector and a sleeve. The water inlet connector is connected to the sleeve. A water wheel is installed inside the sleeve. One end of the water wheel is engaged with a rotating column. The cleaning cylinder is engaged with the rotating column.
4. A resin reaction vessel according to claim 3, characterized in that, The water turbine is symmetrically equipped with spiral blades, and a cover plate is snapped onto the sleeve. The cover plate has a water inlet hole at its eccentric position facing the spiral blades.
5. A resin reaction vessel according to claim 4, characterized in that, The sleeve is provided with a water outlet.
6. A resin reaction vessel according to claim 2, characterized in that, The sliding plate is equipped with a support plate that fits against the inner wall of the tank.
7. A resin reaction vessel according to claim 1, characterized in that, The cleaning cylinder is provided with brushes arranged in a circumferential array, and the brushes cooperate with the inner wall of the tank.
8. A resin reaction vessel according to claim 1, characterized in that, The transmission unit includes a motor, a support frame, and a telescopic coupling rod disposed at the output end of the motor. The telescopic coupling rod is provided with a protrusion that engages with the rotating rod. One end of the support frame is disposed on the upper cover, and the other end is disposed to cooperate with the motor.
9. A resin reaction vessel according to claim 1, characterized in that, The upper cover is symmetrically provided with locking rods that engage with the support plate, and one end of each locking rod is provided with a lifting ring.
10. A resin reaction vessel according to claim 1, characterized in that, The tank is equipped with a discharge port.