Ultrasonic cleaning machine facilitating material taking
By designing a hydraulically controlled storage basket and gear plate structure in the ultrasonic cleaner, the problem of low material handling efficiency in large equipment was solved, realizing automated material handling and improving cleaning efficiency.
Patent Information
- Application Number
- CN202422813775.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing ultrasonic cleaning machines have low material handling efficiency in large equipment and require manual operation, which cannot improve cleaning efficiency.
A structure including a storage basket, a hydraulic cylinder, a piston rod, a rotating shaft, and a guide plate was designed. The lifting and tilting of the storage basket are controlled by hydraulic pressure. Combined with the meshing of gears and toothed plates, automatic tilting and extraction of the guide plate are achieved, simplifying the material unloading process.
It has enabled automated material handling in large ultrasonic cleaning machines, improving cleaning efficiency and reducing manual operation time.
Smart Images

Figure CN223505765U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic cleaning equipment technology, and in particular to an ultrasonic cleaning machine that is easy to handle. Background Technology
[0002] An ultrasonic cleaner is a device that uses the principle of ultrasonic vibration to clean items. It can generate ultrasonic waves through high-frequency vibration, which cause the tiny bubbles in the cleaning fluid to break rapidly and generate strong shock waves, thereby effectively removing dirt, grease, dust and other impurities from the surface of the object.
[0003] When cleaning items with an ultrasonic cleaner, the items to be cleaned are usually placed in a storage basket inside the ultrasonic cleaner. This makes it easy to remove the cleaned items directly from the basket after cleaning. However, this method requires removing the storage basket from the ultrasonic cleaner and then unloading the items by tilting or other means. Therefore, this method is only suitable for small ultrasonic cleaners. When cleaning a large number of items with a large ultrasonic cleaner, the overall structure of the storage basket or the size of the ultrasonic cleaner's cleaning tank will also increase. As a result, the cleaned items must be removed from this type of ultrasonic cleaner manually, increasing the time required for removal and failing to improve the efficiency of ultrasonic cleaning. Utility Model Content
[0004] The purpose of this invention is to provide an ultrasonic cleaning machine that facilitates material handling, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An ultrasonic cleaning machine for easy material handling includes a cleaning tank. A controller is fixedly installed on the front side of the cleaning tank. Two hydraulic cylinders are fixedly installed inside the cleaning tank, and the two hydraulic cylinders are respectively connected to a pump station inside the cleaning tank through pipes. A piston rod is movably installed inside each hydraulic cylinder. A storage basket is provided between the two piston rods. The storage basket includes a top frame. Multiple longitudinal ribs are fixedly installed at the bottom of the top frame. Multiple transverse frames are fixedly connected between the multiple longitudinal ribs. A tray is fixedly installed at the bottom of the multiple longitudinal ribs. Two rotating shafts are fixedly installed on the top of the storage basket, and one side of each rotating shaft is movably installed at one end of a corresponding piston rod. A guide plate is also movably installed at the bottom of the multiple longitudinal ribs.
[0007] Preferably, a column is fixedly installed on the cleaning tank located in front of the hydraulic cylinder, and a toothed plate is fixedly installed on the upper rear side of the column.
[0008] Preferably, a bushing is fixedly installed on the top of the piston rod. By setting the bushing on the top of the piston rod, the entire storage basket can be rotatably installed between the two piston rods via two rotating shafts.
[0009] Preferably, a fixing seat is fixedly installed at the bottom of each of the longitudinal ribs. The longitudinal section of the fixing seat is an inverted T-shaped structure. A front cover door is rotatably connected to the front side of the longitudinal ribs. A latch is fixedly installed on the front side of the front cover door. The fixing seat provides conditions for the installation of the guide tray, and the front cover door facilitates the unloading of items in the storage basket.
[0010] Preferably, a guide seat is fixedly installed at the bottom of the guide tray, and a groove is opened at the top of the guide seat. The longitudinal section of the groove is the same as the longitudinal section of the fixed seat. A hook is fixedly installed at the front end of the guide tray. The guide tray is installed on multiple fixed seats through the grooves in the multiple guide seats. With the pull-out guide tray, the guide tray can be pulled forward simultaneously when the storage basket is opened by the latch, so as to facilitate the unloading of the items in the storage basket into the collection container.
[0011] Preferably, a base plate is fixedly installed on one side of the rotating shaft, three first slots are provided on the other side of the rotating shaft, and a second slot is also provided on the outer side of the rotating shaft. The rotating shaft located between the first slot and the base plate is inserted into the bushing. A gear is inserted into the rotating shaft located in the first slot, and a retaining spring is engaged in the second slot. The base plate is fixedly installed on one side of the top of the top frame. After the rotating shaft is lifted by the piston rod, the gear can contact the corresponding tooth plate, thereby controlling the entire storage basket to tilt forward, which facilitates material unloading.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The present invention discloses an ultrasonic cleaning machine for easy material unloading. A storage basket is set between two piston rods. The storage basket is composed of a top frame, longitudinal ribs, transverse frame, rotating shaft, guide plate, and front cover door. The rotating shaft, in conjunction with gears and toothed plates, can automatically tilt the storage basket after it is raised to a certain height. After the latch between the guide plate and the front cover door is opened, the guide plate can be automatically pulled out and the front cover door can be opened simultaneously, thereby facilitating the rapid unloading of items in the storage basket. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the storage basket structure of this utility model;
[0016] Figure 3 for Figure 2Enlarged view of point A in the middle;
[0017] Figure 4 This is a top view of the storage basket of this utility model;
[0018] Figure 5 for Figure 1 Enlarged view of point B in the middle;
[0019] Figure 6 This is a schematic diagram of the disassembled structure of the shaft and gear of this utility model.
[0020] In the diagram: 1. Cleaning tank; 2. Controller; 3. Hydraulic cylinder; 4. Piston rod; 5. Tray; 6. Storage basket; 7. Top frame; 8. Longitudinal rib; 9. Transverse frame; 10. Rotary shaft; 11. Guide plate; 12. Column; 13. Toothed plate; 14. Bushing; 15. Fixed seat; 16. Front cover; 17. Lock; 18. Guide seat; 19. Slide; 20. Hook; 21. Base plate; 22. First slot; 23. Second slot; 24. Gear; 25. Snap ring. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] like Figures 1-6 As shown, the present invention provides an ultrasonic cleaning machine for easy material handling, comprising a cleaning tank 1, a controller 2 fixedly installed on the front side of the cleaning tank 1, two hydraulic cylinders 3 fixedly installed inside the cleaning tank 1, and the two hydraulic cylinders 3 respectively connected to a pump station inside the cleaning tank 1 through pipes, a piston rod 4 movably installed inside the hydraulic cylinder 3, a storage basket 6 provided between the two piston rods 4, the storage basket 6 including a top frame 7, multiple longitudinal ribs 8 fixedly installed at the bottom of the top frame 7, multiple transverse frames 9 fixedly connected between the multiple longitudinal ribs 8, a tray 5 fixedly installed at the bottom of the multiple longitudinal ribs 8, two rotating shafts 10 fixedly installed at the top of the storage basket 6, and one side of each rotating shaft 10 movably installed at one end of a corresponding piston rod 4, and a guide plate 11 movably installed at the bottom of the multiple longitudinal ribs 8.
[0023] like Figure 2 , Figure 5As shown, a column 12 is fixedly installed on the cleaning tank 1 located in front of the hydraulic cylinder 3. A toothed plate 13 is fixedly installed on the upper rear side of the column 12. A bushing 14 is fixedly installed on the top of the piston rod 4. The bushing 14 on the top of the piston rod 4 allows the entire storage basket 6 to be rotatably installed between the two piston rods 4 via two rotating shafts 10. A fixing seat 15 is fixedly installed at the bottom of multiple longitudinal ribs 8. The longitudinal section of the fixing seat 15 is an inverted T-shaped structure. A front cover door 16 is rotatably connected to the front of the multiple longitudinal ribs 8. A latch 17 is fixedly installed on the front of the front cover door 16. The setting of the fixing seat 15 provides conditions for the installation of the guide plate 11, while the setting of the front cover door 16 facilitates the unloading of items in the storage basket 6.
[0024] like Figures 2-4 As shown, a guide seat 18 is fixedly installed at the bottom of the guide tray 11. A groove 19 is opened at the top of the guide seat 18. The longitudinal section of the groove 19 is the same as the longitudinal section of the fixed seat 15. A hook 20 is fixedly installed at the front end of the guide tray 11. The guide tray 11 is installed on multiple fixed seats 15 through the grooves 19 in multiple guide seats 18. With the pull-out guide tray 11, when the storage basket 6 is opened by the latch 17, the guide tray 11 can be pulled forward simultaneously, so as to facilitate the unloading of the items in the storage basket 6 into the collection container.
[0025] like Figures 5-6 As shown, a base plate 21 is fixedly installed on one side of the rotating shaft 10, and three first slots 22 are opened on the other side of the rotating shaft 10. A second slot 23 is also opened on the outer side of the rotating shaft 10. The rotating shaft 10 located between the first slot 22 and the base plate 21 is inserted into the bushing 14. A gear 24 is inserted into the rotating shaft 10 located in the first slot 22. A retaining spring 25 is locked in the second slot 23. The base plate 21 is fixedly installed on one side of the top of the top frame 7. After the rotating shaft 10 is lifted by the piston rod 4, the gear 24 can contact the corresponding tooth plate 13, thereby controlling the entire storage basket 6 to tilt forward, which facilitates material unloading.
[0026] It should be noted that this utility model is an ultrasonic cleaning machine that facilitates material handling. When unloading the cleaned items from the storage basket 6, the pump station in the cleaning tank 1 can be controlled by the controller 2, causing the two piston rods 4 to move upward from the tray 5. The two piston rods 4 then drive the corresponding rotating shafts 10 upward through the top bushings 14, which in turn drive the entire storage basket 6 upward through the base plate 21. This gradually lifts the storage basket 6 from the cleaning tank 1 and places it above the cleaning tank 1. When the rotating shafts 10 drive the gears... After gear 24 moves to the position of gear plate 13, gear 24 meshes with gear plate 13 and rotates, thereby causing gear 24 to drive shaft 10 to rotate. Then, the two shafts 10 synchronously drive storage basket 6 to tilt forward at a certain angle, and piston rod 4 stops moving upward. Then, the latch 17 can be manually separated from hook 20, so that guide plate 11 can be pulled out on multiple fixed seats 15 through the sliding groove 19 in multiple guide seats 18 at the top. At this time, the front cover door 16 can be opened again, so that the items in storage basket 6 can slide down by gravity and be discharged into collection container through guide plate 11.
[0027] After the material is unloaded, the guide tray 11 can be repositioned to the bottom of the multiple longitudinal ribs 8, and the locking buckle 17 and hook 20 can be fastened together. At the same time, the two piston rods 4 drive the storage basket 6 to move down, and the gear 24 disengages from the toothed plate 13, so that the entire storage basket 6 can hang freely and be stored in the cleaning tank 1 with the rotating shaft 10 as the axis by its own weight.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning machine that facilitates material handling, characterized in that: The system includes a cleaning tank (1), a controller (2) is fixedly installed on the front side of the cleaning tank (1), two hydraulic cylinders (3) are fixedly installed inside the cleaning tank (1), and the two hydraulic cylinders (3) are respectively connected to the pump station inside the cleaning tank (1) through pipes. A piston rod (4) is movably installed inside the hydraulic cylinder (3), and a storage basket (6) is provided between the two piston rods (4). The storage basket (6) includes a top frame (7), a plurality of longitudinal ribs (8) are fixedly installed at the bottom of the top frame (7), a plurality of transverse frames (9) are fixedly connected between the plurality of longitudinal ribs (8), a tray (5) is fixedly installed at the bottom of the plurality of longitudinal ribs (8), two rotating shafts (10) are fixedly installed on the top of the storage basket (6), and one side of the rotating shafts (10) is movably installed at one end of the corresponding piston rod (4). A guide plate (11) is also movably installed at the bottom of the plurality of longitudinal ribs (8).
2. The ultrasonic cleaning machine for easy material handling according to claim 1, characterized in that: A column (12) is fixedly installed on the cleaning tank (1) located in front of the hydraulic cylinder (3), and a toothed plate (13) is fixedly installed on the upper rear side of the column (12).
3. The ultrasonic cleaning machine for easy material handling according to claim 2, characterized in that: A bushing (14) is fixedly installed on the top of the piston rod (4).
4. The ultrasonic cleaning machine for easy material handling according to claim 1, characterized in that: Each of the longitudinal ribs (8) has a fixed base (15) fixedly installed at its bottom. The longitudinal section of the fixed base (15) is an inverted T-shaped structure. The front of the longitudinal ribs (8) is also rotatably connected to a front cover door (16). A latch (17) is fixedly installed on the front of the front cover door (16).
5. The ultrasonic cleaning machine for easy material handling according to claim 4, characterized in that: The bottom of the guide tray (11) is fixedly installed with a guide seat (18), and the top of the guide seat (18) is provided with a groove (19). The longitudinal section of the groove (19) is the same as the longitudinal section of the fixed seat (15). The front end of the guide tray (11) is fixedly installed with a hook (20). The guide tray (11) is installed on multiple fixed seats (15) through the grooves (19) in multiple guide seats (18).
6. The ultrasonic cleaning machine for easy material handling according to claim 3, characterized in that: A base plate (21) is fixedly installed on one side of the rotating shaft (10). Three first slots (22) are opened on the other side of the rotating shaft (10). A second slot (23) is also opened on the outer side of the rotating shaft (10). The rotating shaft (10) located between the first slot (22) and the base plate (21) is inserted into the bushing (14). A gear (24) is inserted into the rotating shaft (10) located in the first slot (22). A retaining spring (25) is clamped in the second slot (23). The base plate (21) is fixedly installed on one side of the top of the top frame (7).