Automatic foil beating machine
By using the servo reducer and chain lifting system of the automatic foil punching machine, the problems of intermittent hammer drop and foil paper upward movement are solved, achieving efficient and stable foil punching and safe operation.
Patent Information
- Application Number
- CN202422955936.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-01
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-01
AI Technical Summary
Existing electric foil-making machines have long hammer drop intervals, causing the foil to easily move upwards with the hammer, resulting in foil-making failures and low operational safety and efficiency.
An automatic foil-making machine is used, which drives the intermittent movement of the hammer through a servo reducer. Combined with an electric slide table and chain lifting system, this ensures the intermittent falling of the hammer and prevents the foil from moving upwards through a pressure plate.
This technology enables efficient intermittent hammering, improves tin foil production efficiency, ensures stable tin foil hammering, and enhances safety and the operating environment.
Smart Images
Figure CN223506038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tin foil processing technical field, concretely is a kind of automatic foil machine. BACKGROUND
[0002] China's tin foil production has a history of thousands of years. In the past, tin foil production has been using manual hammering method, which is labor-intensive, low in production efficiency and unstable in product quality. Later, electric foil machine appeared, which can replace manual hammering, but the continuous movement of workpiece still relies on manual operation. One worker can only operate one foil machine, which is poor in safety and working environment.
[0003] Now the conventional electric foil machine, the hammer body falls intermittently for a long time, and when the hammer body moves up, the tin foil paper will also move up, resulting in tin foil beating failure. To solve this problem, an automatic foil machine is provided. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] In view of the shortcomings of the prior art, the utility model provides an automatic foil machine, which has the advantages of short hammer body interval and tin foil paper not moving up, and solves the above problems.
[0006] (II) technical scheme
[0007] To achieve the above-mentioned hammer body interval and tin foil paper not moving up, the utility model provides the following technical scheme: an automatic foil machine, comprising a rack, a front and rear moving frame is slidably installed on the top of the rack through a longitudinal guide rail and a longitudinal sliding block, a longitudinal rack is fixedly installed at the bottom of the front and rear moving frame, a longitudinal servo reducer is fixedly installed on the back of the front and rear moving frame, a long shaft is fixedly installed on the output end of the longitudinal servo reducer, longitudinal drive gears are fixedly installed at both ends of the long shaft and are in mesh with the longitudinal rack;
[0008] A transverse moving plate is slidably installed on the top of the front and rear moving frame through a transverse guide rail and a transverse sliding block, a transverse rack is fixedly installed at the bottom of the transverse moving plate, a transverse servo reducer is fixedly installed on the top of the transverse moving plate, and transverse drive gears corresponding to the transverse rack are fixedly installed on the output end of the transverse servo reducer;
[0009] A top plate is fixedly installed on the top of the transverse moving plate through a vertical rod, a support is fixedly installed on the top of the transverse moving plate and the top plate, a sprocket is rotatably installed in the support through a shaft, a chain is engaged on the outside of the sprocket, and a lifting buckle is movably installed on the outside of the chain.
[0010] The top of the transverse moving plate is fixedly provided with a vertical frame through an inclined frame, the inner side of the vertical frame is fixedly provided with a vertical sliding rail, the outer side of the vertical sliding rail is slidably provided with a hammer rod through a vertical sliding block, and the bottom of the hammer rod is detachably provided with a hammer head.
[0011] Preferably, the lower chain wheel is fixedly connected with the output end of the driving motor, and the driving motor is fixedly arranged on the top of the transverse moving plate.
[0012] Preferably, electric sliding tables are fixedly arranged on the two sides of the top of the transverse moving plate, the output end of each electric sliding table is fixedly provided with a sliding plate, and the bottom of the sliding plate is fixedly provided with a pressing plate.
[0013] Preferably, a sliding rod is fixedly arranged on the top of the pressing plate, the sliding rod is slidably connected with the transverse moving plate through a sliding sleeve, and a through hole corresponding to the hammer rod is formed in the surface of the pressing plate.
[0014] Preferably, a buckle head corresponding to the lifting buckle is detachably arranged on the side of the hammer rod, the number of the lifting buckles is two, and the two lifting buckles are arranged in a ring shape.
[0015] Preferably, the lifting buckle is composed of two convex pieces and a rotating shaft, the convex pieces are movably connected with the chain, and the rotating shaft is movably arranged between the convex ends of the two convex pieces.
[0016] Preferably, the buckle head is composed of a bolt, a nut and a convex head, the bolt and the nut are detachably arranged on the hammer rod, and the convex head extends to the position of the rotating shaft.
[0017] Preferably, the two fixed movable sleeves of the shaft rod are provided with a connecting disc, and the connecting disc is detachably connected with the vertical frame through the bolt and the nut.
[0018] (Three) beneficial effects
[0019] Compared with the prior art, the automatic foil beating machine has the following beneficial effects:
[0020] 1. The automatic foil beating machine drives the chain wheel and the chain to rotate through the driving motor, two lifting buckles are movably arranged on the outer side of the chain, the distance between the two lifting buckles is equal, the cyclic rotation of the two lifting buckles will be connected with the buckle head, the buckle head will be separated from the lifting buckle when the buckle head rises to the highest position, then the hammer rod and the hammer head will be free falling, the hammer head will beat the tin foil paper on the workbench, in this process, the two lifting buckles continuously lift the buckle head, the interval of the falling of the hammer rod will be reduced, and then the beating efficiency is improved.
[0021] 2. The automatic foil beating machine drives the sliding plate to move downward through the electric sliding table, then the pressing plate moves downward, the pressing plate can press the tin paper around, so that the tin paper will not move upward with the hammer rod and the hammer head when the hammer rod and the hammer head move upward.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the front perspective structure schematic diagram of the utility model;
[0023] Figure 2 It is the back perspective structure schematic diagram of the utility model;
[0024] Figure 3 It is the structure schematic diagram of longitudinal guide rail and longitudinal servo reducer of the utility model from the bottom;
[0025] Figure 4 It is the structure schematic diagram of horizontal moving plate and horizontal servo reducer of the utility model;
[0026] Figure 5 It is the structure schematic diagram of horizontal guide rail, horizontal moving plate and pressing plate of the utility model from the bottom;
[0027] Figure 6 It is the structure schematic diagram of horizontal guide rail, horizontal moving plate and pressing plate of the utility model;
[0028] Figure 7 It is the structure schematic diagram of vertical frame, pressing plate and hammer rod of the utility model;
[0029] Figure 8 It is the structure schematic diagram of electric slide, pressing plate and chain of the utility model;
[0030] Figure 9 It is the structure schematic diagram of chain, vertical frame and hammer rod of the utility model;
[0031] Figure 10 It is the structure schematic diagram of vertical frame, vertical slide rail and hammer rod of the utility model.
[0032] In the drawing: 1, rack; 2, longitudinal guide rail; 3, longitudinal sliding block; 4, front and back moving frame; 5, longitudinal rack; 6, longitudinal servo reducer; 7, long shaft; 8, longitudinal drive gear; 9, horizontal guide rail; 10, horizontal moving plate; 11, horizontal rack; 12, horizontal servo reducer; 13, horizontal drive gear; 14, horizontal sliding block; 15, vertical rod; 16, top plate; 17, support; 18, shaft rod; 19, chain wheel; 20, chain; 21, lifting buckle; 22, drive motor; 23, inclined frame; 24, vertical frame; 25, vertical slide rail; 26, vertical sliding block; 27, hammer rod; 28, hammer head; 29, electric slide; 30, slide plate; 31, pressing plate; 32, slide rod; 33, slide sleeve; 34, buckle head. DETAILED DESCRIPTION
[0033] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0034] Please refer to Figures 1-5 The automatic foil machine comprises a rack 1, a front-back moving frame 4 which is slidably installed on the top of the rack 1 through longitudinal guide rails 2 and longitudinal sliding blocks 3, a longitudinal rack 5 which is fixedly installed on the bottom of the front-back moving frame 4, a longitudinal servo reducer 6 which is fixedly installed on the back of the front-back moving frame 4, a long shaft 7 which is fixedly installed on the output end of the longitudinal servo reducer 6, and longitudinal drive gears 8 which are fixedly installed on the two ends of the long shaft 7 and are in mesh with the longitudinal rack 5. The longitudinal servo reducer 6 can drive the long shaft 7 and the longitudinal drive gears 8 to rotate, the longitudinal drive gears 8 can drive the longitudinal rack 5 to move, and then the front-back moving frame 4 can move back and forth on the top of the rack 1.
[0035] Please refer to Figures 1-5 The top of the front-back moving frame 4 is slidably provided with a transverse moving plate 10 through transverse guide rails 9 and transverse sliding blocks 14, the bottom of the transverse moving plate 10 is fixedly provided with a transverse rack 11, the top of the transverse moving plate 10 is fixedly provided with a transverse servo reducer 12, and the output end of the transverse servo reducer 12 is fixedly provided with a transverse drive gear 13 corresponding to the transverse rack 11. The transverse servo reducer 12 drives the transverse drive gear 13 to rotate, the transverse drive gear 13 drives the transverse rack 11 to displace, and then the transverse moving plate 10 moves left and right on the top of the front-back moving frame 4.
[0036] Please refer to Figures 6-10 The top of the transverse moving plate 10 is fixedly provided with a top plate 16 through a vertical rod 15, the top of the transverse moving plate 10 and the top of the top plate 16 are both fixedly provided with a support 17, a connecting disc is movably sleeved on the two ends of a shaft rod 18, and the connecting disc is detachably connected with a vertical frame 24 through bolts and nuts. The bolts and the nuts are tightened, the connecting disc and the shaft rod 18 are moved slightly, and the overall stability of the machine is ensured. The support 17 is rotatably provided with a sprocket 19 inside the shaft rod 18, the lower sprocket 19 is fixedly connected with the output end of a driving motor 22, and the driving motor 22 is fixedly arranged on the top of the transverse moving plate 10.
[0037] Please refer to Figures 6-10The outer side of the chain wheel 19 is engaged with the chain 20, and the outer side of the chain 20 is movably mounted with the lifting buckles 21; the number of the lifting buckles 21 is two, and the lifting buckles 21 are arranged in a ring shape. The lifting buckle 21 is composed of two convex pieces and a rotating shaft, the convex pieces are movably connected with the chain 20, and the rotating shaft is movably mounted between the convex ends of the two convex pieces.
[0038] Please refer to Figures 6-10 The top of the transverse moving plate 10 is fixedly mounted with the vertical frame 24 through the inclined frame 23, the inner side of the vertical frame 24 is fixedly mounted with the vertical sliding rail 25, the outer side of the vertical sliding rail 25 is slidably mounted with the hammer rod 27 through the vertical sliding block 26, and the bottom of the hammer rod 27 is detachably mounted with the hammer head 28. The side of the hammer rod 27 is detachably mounted with the buckle head 34 corresponding to the lifting buckle 21, the buckle head 34 is composed of a bolt, a nut and a convex head, the bolt and the nut are detachably mounted on the hammer rod 27, and the convex head extends to the position of the rotating shaft. The two lifting buckles 21 rotate circularly, each lifting buckle 21 is in contact with the buckle head 34, so that the hammer rod 27 is continuously moved upward and then freely falls.
[0039] Please refer to Figures 6-10 The two sides of the top of the transverse moving plate 10 are fixedly mounted with the electric sliding table 29, the output end of the electric sliding table 29 is fixedly mounted with the sliding plate 30, and the bottom of the sliding plate 30 is fixedly mounted with the pressing plate 31. The top of the pressing plate 31 is fixedly mounted with the sliding rod 32, the sliding rod 32 is slidably connected with the transverse moving plate 10 through the sliding sleeve 33, and the surface of the pressing plate 31 is provided with the through hole corresponding to the hammer rod 27. The pressing plate 31 can be driven to move downward by the electric sliding table 29, and the tin foil paper can be pressed by the pressing plate 31.
[0040] Working principle: in use, the long shaft 7 is driven to rotate by the longitudinal servo reducer 6, the long shaft 7 in turn drives the longitudinal drive gear 8 to rotate, the longitudinal drive gear 8 in turn drives the transverse guide rail 9 to displace, and the front and rear moving frame 4 moves on the top of the rack 1 through the longitudinal guide rail 2 and the longitudinal sliding block 3;
[0041] The transverse drive gear 13 is driven to rotate by the transverse servo reducer 12, the transverse drive gear 13 in turn drives the transverse rack 11 to move, and then the transverse moving plate 10 moves on the top of the front and rear moving frame 4 through the transverse guide rail 9 and the transverse sliding block 14;
[0042] The chain wheel 19 and the chain 20 are driven to rotate circularly by the driving motor 22, the lifting buckle 21 rotates circularly and is engaged with the buckle head 34, the buckle head 34 is separated from the lifting buckle 21 after rising to the highest position, then the hammer rod 27 and the hammer head 28 freely fall, and the tin foil paper on the workbench is continuously beaten by the hammer head 28.
[0043] When the hammer rod 27 and the hammer head 28 move upward, the slide plate 30 is driven to move downward by the electric slide 29, and then the pressing plate 31 can press the tin foil, so that the tin foil is not moved upward with the hammer rod 27.
[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic foil-making machine, comprising a frame (1), characterized in that: The top of the frame (1) is slidably mounted with a front and rear moving frame (4) via a longitudinal guide rail (2) and a longitudinal slider (3). A longitudinal rack (5) is fixedly mounted at the bottom of the front and rear moving frame (4). A longitudinal servo reducer (6) is fixedly mounted on the back of the front and rear moving frame (4). A long shaft (7) is fixedly mounted at the output end of the longitudinal servo reducer (6). Long drive gears (8) that mesh with the longitudinal rack (5) are fixedly mounted at both ends of the long shaft (7). The top of the front and rear moving frame (4) is slidably mounted with a transverse moving plate (10) via a transverse guide rail (9) and a transverse slider (14). A transverse rack (11) is fixedly mounted at the bottom of the transverse moving plate (10). A transverse servo reducer (12) is fixedly mounted at the top of the transverse moving plate (10). A transverse drive gear (13) corresponding to the transverse rack (11) is fixedly mounted at the output end of the transverse servo reducer (12). A top plate (16) is fixedly installed on the top of the transverse moving plate (10) by a vertical rod (15). A support (17) is fixedly installed on the top of both the transverse moving plate (10) and the top of the top plate (16). A sprocket (19) is rotatably installed inside the support (17) by a shaft (18). A chain (20) is engaged on the outside of the sprocket (19). A lifting buckle (21) is movably installed on the outside of the chain (20). A vertical frame (24) is fixedly installed on the top of the horizontal moving plate (10) via a diagonal frame (23). A vertical slide rail (25) is fixedly installed on the inner side of the vertical frame (24). A hammer rod (27) is slidably installed on the outer side of the vertical slide rail (25) via a vertical slider (26). A hammer head (28) is detachably installed on the bottom of the hammer rod (27).
2. The automatic foil-making machine according to claim 1, characterized in that: The sprocket (19) located below is fixedly connected to the output end of the drive motor (22), which is fixedly mounted on the top of the transverse moving plate (10).
3. The automatic foil-making machine according to claim 1, characterized in that: Electric slides (29) are fixedly installed on both sides of the top of the transverse moving plate (10). A slide plate (30) is fixedly installed at the output end of the electric slide plate (29). A pressure plate (31) is fixedly installed at the bottom of the slide plate (30).
4. An automatic foil-making machine according to claim 3, characterized in that: A slide rod (32) is fixedly installed on the top of the pressure plate (31). The slide rod (32) is slidably connected to the transverse moving plate (10) through a sliding sleeve (33). A through hole corresponding to the hammer rod (27) is opened on the surface of the pressure plate (31).
5. An automatic foil-making machine according to claim 1, characterized in that: The side of the hammer rod (27) is detachably fitted with buckles (34) corresponding to the lifting buckles (21). There are two lifting buckles (21) arranged in a ring.
6. An automatic foil-making machine according to claim 5, characterized in that: The lifting buckle (21) consists of two convex pieces and a rotating shaft. The convex pieces are movably connected to the chain (20), and the rotating shaft is movably installed between the protruding ends of the two convex pieces.
7. An automatic foil-making machine according to claim 6, characterized in that: The buckle (34) consists of a bolt, a nut and a protrusion. The bolt and nut are detachably mounted on the hammer rod (27), and the protrusion extends to the pivot position.
8. An automatic foil-making machine according to claim 1, characterized in that: The shaft (18) has two fixed movable sets with connecting discs, which are detachably connected to the vertical frame (24) by bolts and nuts.