Positioning device for welding wire butt welding

By designing a welding wire positioning device with a support base and adjustment mechanism, the welding wire length is automatically corrected and synchronous rotation is achieved, solving the problem of improper welding wire length during welding and improving welding efficiency and effect.

CN223506358UActive Publication Date: 2025-11-04TONGLING JINYING MINMETALS COPPER BASE WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423004629.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-04
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing welding equipment cannot effectively correct the welding wire length, which requires manual adjustment during the welding process, affecting processing efficiency. Furthermore, the welding wire may be blocked by the clamping structure due to improper length.

Method used

A welding wire positioning device including a support base, an adjustment mechanism, and a correction mechanism was designed. The welding wire length is automatically corrected through a rotating baffle and a connecting rod structure, and the synchronous rotation of the welding wire is achieved through a gear and gear ring structure.

Benefits of technology

It achieves automatic control of the welding wire extension length, avoids clamping obstruction, improves welding efficiency and welding effect, and enhances the heat dissipation and cooling effect of the welding point.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding processing, in particular to a positioning device for welding wire butt welding, which comprises a supporting seat, an adjusting mechanism and a correcting mechanism are arranged on the supporting seat; the correcting mechanism comprises a supporting frame, the supporting frame is rotationally connected to one side of the top end of the supporting seat, a baffle is rotationally connected to the bottom end of the side face of the supporting frame, the length of the baffle is half of the height of the supporting frame, a first connecting rod is rotationally connected to the outer side of the baffle, and a balancing weight is rotationally connected to the tail end of the first connecting rod. The balancing weight is connected to the bottom end of the supporting frame in a sliding mode. According to the automatic correcting mechanism, the supporting frame is blocked through the rotating baffle, so that the extension length of the welding wire can be controlled in the process that the welding wire moves along the supporting frame, the extension length of the welding wire is kept consistent during welding operation every time, and the welding wire is prevented from being blocked by the clamping and fixing structure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding processing technical field, concretely is a kind of positioning device for welding of welding wire. BACKGROUND

[0002] In the prior art, in the process of welding welding wire, in order to avoid high temperature in the welding process through welding wire to the hand-held part of worker, most of the welding wire is placed on the fixture by the worker.

[0003] As disclosed in the publication No. CN216706263U, a butt welding machine for welding wire production is disclosed. In this scheme, the bottom plate is fixedly connected with a power device at its lower end, and a fixed frame and a lower welding head are fixedly connected to the upper end of the bottom plate. The upper end of the fixed frame is fixedly connected with a hydraulic cylinder, and the lower end of the hydraulic cylinder is fixedly connected with an upper welding head. A sliding groove is formed in the upper end surface of the bottom plate, and a threaded rod is rotatably connected inside the sliding groove. The circumference of the threaded rod is threadedly connected with a sliding block, and the upper end of the sliding block is fixedly connected with a clamping device. The problem of inconvenient fixation of welding wire in the prior art is solved, and the purpose of avoiding physical damage is achieved.

[0004] However, the above-mentioned scheme cannot correct the welding wire, and the worker needs to visually measure the exposed length of the welding wire end when placing the welding wire. If the welding wire is exposed too short, the clamping positioning structure will block the subsequent welding of the welding wire, so the worker needs to confirm before each welding, which affects the processing efficiency. In view of this, we propose a positioning device for welding of welding wire. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a positioning device for welding of welding wire, which solves the problem mentioned in the background.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A positioning device for welding of welding wire, comprising a support seat;

[0008] An adjusting mechanism and a correcting mechanism are provided on the support seat;

[0009] The correcting mechanism comprises a support frame rotatably connected to one side of the top end of the support seat, a baffle rotatably connected to the bottom end of the side surface of the support frame, the length of the baffle being half of the height of the support frame, a connecting rod one rotatably connected to the outside of the baffle, a counterweight block rotatably connected to the end of the connecting rod one, and the counterweight block being slidably connected to the bottom end of the support frame.

[0010] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0011] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0012] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0013] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0014] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0015] Preferably, the support frame is provided with a bearing hole in the middle, the support frame is a "N" type structure, the support frame is fixedly connected with a support rod, the support seat is provided with a sliding groove corresponding to the support rod structure on the inner side, and the sliding groove is horizontally and arcuately spliced.

[0016] By the above technical scheme, the positioning device for welding wire butt welding provided by the present application has at least the following beneficial effects:

[0017] (1) The automatic correction mechanism is used to block the support frame by the rotating baffle, so that the extension length of the welding wire can be controlled during the movement of the welding wire along the support frame, the extension length of the welding wire is kept consistent during each welding operation, and the clamping and fixing structure avoids blocking the welding wire.

[0018] (2) The automatic rotating structure can rotate the single section of welding wire, so that the two welding wires can rotate synchronously during the butt welding process, so that the welding point can continuously rotate and improve the welding effect and the heat dissipation and cooling effect of the welding point. BRIEF DESCRIPTION OF DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application.

[0020] Figure 1 The structure of the present application is shown in the figure Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0023] Figure 4 This is an enlarged schematic diagram of point A in this utility model;

[0024] Figure 5 This is a schematic diagram of the bottom structure of the support frame of this utility model;

[0025] Figure 6 This is a schematic diagram of the internal structure of the support base of this utility model.

[0026] In the diagram: 1. Support base; 2. Adjustment mechanism; 201. Gear ring; 202. Drive screw; 203. Clamping block; 204. Gear; 205. Sleeve rod; 206. Connecting rod; 207. Buffer spring; 3. Correction mechanism; 301. Support frame; 302. Baffle; 303. Connecting rod one; 304. Counterweight block; 305. Bearing hole; 306. Support rod; 307. Slide groove; 308. Connecting rod two; 309. Drive rod; 310. Drive plate; 311. Storage slot; 312. Positioning rod; 313. Drive handle; 314. Limiting frame. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] A positioning device for welding wire butt welding, such as Figures 1-5 As shown, it includes a support base 1; the support base 1 is provided with a correction mechanism 3; the correction mechanism 3 can perform correction operations on the welding materials, so that the materials on both sides extend to the same length, avoiding the support structure from blocking the welding rod due to the materials extending too short.

[0030] Specifically, the correction mechanism 3 includes a support frame 301, which is rotatably connected to one side of the top of the support base 1. A baffle 302 is rotatably connected to the bottom side of the support frame 301, and the length of the baffle 302 is half the height of the support frame 301. A connecting rod 303 is rotatably connected to the outside of the baffle 302, and a counterweight 304 is rotatably connected to the end of the connecting rod 303. The counterweight 304 is slidably connected to the bottom of the support frame 301. The bottom of the support frame 301 is an inclined structure with an inclination angle of less than 45°. When the support frame 301 is placed horizontally, the counterweight 304 can slide away from the baffle 302 along the inclination direction, thereby opening the baffle 302 through the connecting rod 303. When the rotation angle of the support frame 301 is greater than the inclination angle of the bottom of the support frame 301, the counterweight 304 can slide closer to the baffle 302 along the inclination direction, and close the support frame 301 through the baffle 302.

[0031] Furthermore, the support frame 301 has a bearing hole 305 in the middle, which can support the material to be butt-welded. The bearing hole 305 is a round hole. The support frame 301 has a "U"-shaped structure, which can provide two support points for the material to be butt-welded, thereby improving the stability of the material. A support rod 306 is fixedly connected to the support frame 301. A sliding groove 307 corresponding to the structure of the support rod 306 is opened on the inner side of the support base 1. The structure of the support rod 306 can cooperate with the sliding groove 307 to position the support frame 301, so that the support frame 301 can slide inside the support base 1. At the same time, the sliding groove 307 is composed of horizontal and arc-shaped splicing, so that the support frame 301 can rotate from the inclined position along the arc-shaped sliding groove 307 into the support base 1, and move horizontally inside the support base 1 along the horizontal sliding groove 307.

[0032] In addition, a second connecting rod 308 is rotatably connected to the side of the support frame 301, and a drive rod 309 is rotatably connected to the end of the second connecting rod 308. A drive plate 310 is rotatably connected to the end of the drive rod 309. The second connecting rod 308 can drive the two support frames 301 at the same time, so that the support frame 301 and the welding material on the support frame 301 move towards each other, thereby facilitating the subsequent welding operation.

[0033] Based on this, a storage groove 311 is provided at the bottom of the support frame 301. A positioning rod 312 is rotatably connected inside the storage groove 311. An anti-slip pad is fixedly connected to the end of the positioning rod 312. The structure of the storage groove 311 can store the positioning rod 312. When the support frame 301 is rotated to correct the raw materials, the positioning rod 312 can support the rotated support frame 301 so that the support frame 301 can maintain the set angle.

[0034] Example 2

[0035] likeFigures 1-6 As shown, based on Embodiment 1, the support base 1 is provided with an adjustment mechanism 2; the adjustment mechanism 2 can adjust the angle of the welding material, so that the two materials can be rotated at the same time during the welding process, which facilitates welding operations on different welding points without affecting the welding point.

[0036] In this embodiment, the adjusting mechanism 2 includes a toothed ring 201, which is rotatably connected to the inner side of the support frame 301. The toothed ring 201 can support the raw material and drive the raw material to rotate within the support frame 301. A drive screw 202 is fixedly and rotatably connected to the toothed ring 201, and a clamping block 203 is engaged with the drive screw 202. The drive screw 202 can drive the clamping block 203 to move, thereby clamping and securing the raw material using the clamping block 203.

[0037] Furthermore, a gear 204 is rotatably connected inside the support base 1. The gear 204 meshes with the gear ring 201, and the structure of the gear 204 can drive the gear ring 201. A sleeve rod 205 is fixedly connected to the inner side of the gear 204. A connecting rod 206 is connected between the sleeve rods 205. The connecting rod 206 and the sleeve rod 205 cooperate with each other, so that the gears 204 at both ends can rotate synchronously. At the same time, the connecting rod 206 is a non-cylindrical structure, and the inner structure of the sleeve rod 205 corresponds to the connecting rod 206. Therefore, the sleeve rod 205 can slide along the connecting rod 206 and drive the sleeve rod 205 when the connecting rod 206 rotates. A buffer spring 207 is connected between the connecting rod 206 and the sleeve rod 205. The buffer spring 207 can buffer the sleeve rod 205. When the gear 204 and the gear ring 201 are in a non-meshing state, the movement of the gear ring 201 can drive the gear 204 and the sleeve rod 205 to move and compress the buffer spring 207. After the gear 204 rotates to the meshing state, the gear 204 moves outward under the elastic action of the buffer spring 207 and meshes with the gear ring 201.

[0038] Furthermore, a drive frame is fixedly connected to the outer side of gear 204, and the drive frame structure can drive gear 204. A drive handle 313 is rotatably connected to the top of drive plate 310, and the drive handle 313 structure can drive drive plate 310 and two connecting rods 308, so that support base 1 can move synchronously in opposite directions. A limit frame 314 is rotatably connected to the top of support base 1, and the limit frame 314 structure can limit support frame 301, so that support frame 301 is prevented from rotating when driven by connecting rods 308.

[0039] In use, the positioning device for welding wire of this utility model first rotates the support frame 301 inward around the connecting rod 308 at the end until the rotation angle is greater than the inclination of the bottom of the support frame 301. Then, the positioning rod 312 is rotated out from the storage groove 311 and used to support and position the tilted support frame 301. After the support frame 301 is tilted, since the bottom of the support frame 301 is tilted towards the middle of the support base 1, the counterweight 304 at the bottom of the support frame 301 slides from the middle of the support frame 301 towards the edge of the support frame 301, and pushes the baffle 302 to rotate towards the support frame 301 through the connecting rod 303. Then, the raw material is placed into the bearing hole 305 on the inner side of the support frame 301. The raw material slides down along the tilted bearing hole 305 until the end contacts the baffle 302, and the baffle 302 then positions the raw material. Because the diameter of the raw material is similar to that of the bearing hole 305, the contact point between the raw material and the baffle 302 is the edge of the baffle 302 near the end of the raw material. Since this contact point is close to the hinge point of the baffle 302, the force arm of the raw material pushing the baffle 302 is less than the force arm of the connecting rod 303 driving the baffle 302. Therefore, the rotation amplitude of the raw material driving the baffle 302 is relatively small. The raw material extends a set length from the support frame 301 under the constraint of the baffle 302. Then, the clamping block 203 is driven by the drive screw 202 to clamp and fix the raw material inside the toothed ring 201. The positioning rod 312 is then retracted into the receiving groove 311, and the support frame 301 is rotated back to its original position. The limiting frame 314 is then rotated to close the top of the support frame 301. The drive rod 309 is moved downwards by the drive plate 310, and the support frames 301 on both sides are moved towards each other by the connecting rod 308, causing the raw materials to move closer together for welding. During the welding process, the gear 204 driven by the drive frame can drive the gear ring 201, thereby keeping both ends of the material rotating synchronously, and thus performing welding operations on the material at different angles.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning device for welding wire butt welding, comprising a support base (1), characterized in that: An adjusting mechanism (2) and a correcting mechanism (3) are provided on the support base (1); The correcting mechanism (3) includes a support frame (301). The support frame (301) is rotatably connected to one side of the top end of the support base (1). A baffle (302) is rotatably connected to the bottom end of the side surface of the support frame (301). The length of the baffle (302) is half of the height of the support frame (301). A first connecting rod (303) is rotatably connected to the outer side of the baffle (302). A counterweight (304) is rotatably connected to the end of the first connecting rod (303). The counterweight (304) is slidably connected to the bottom end of the support frame (301).

2. The positioning device for welding wire butt welding according to claim 1, characterized in that: A bearing hole (305) is formed in the middle of the support frame (301). The support frame (301) is of a "U" - shaped structure. A support rod (306) is fixedly connected to the support frame (301). A chute (307) corresponding to the structure of the support rod (306) is formed in the inner side of the support base (1). The chute (307) is composed of a horizontally - shaped part and an arc - shaped part spliced together.

3. A positioning device for welding wire butt welding according to claim 1, characterized in that: A second connecting rod (308) is rotatably connected to the side surface of the support frame (301). A driving rod (309) is rotatably connected to the end of the second connecting rod (308). A driving plate (310) is rotatably connected to the end of the driving rod (309).

4. A positioning device for welding wire butt welding according to claim 1, characterized in that: A storage groove (311) is formed in the bottom end of the support frame (301). A positioning rod (312) is rotatably connected to the inside of the storage groove (311). An anti - slip pad is fixedly connected to the end of the positioning rod (312).

5. A positioning device for welding wire butt welding according to claim 1, characterized in that: The adjusting mechanism (2) includes a gear ring (201). The gear ring (201) is rotatably connected to the inner side of the support frame (301). A driving screw rod (202) is fixedly and rotatably connected to the gear ring (201). A clamping block (203) is meshed and connected to the driving screw rod (202).

6. A positioning device for welding wire butt welding according to claim 3, characterized in that: [[ID=...]]A gear (204) is rotatably connected to the inside of the support base (1). The gear (204) is meshed with the gear ring (201). A sleeve rod (205) is fixedly connected to the inner side of the gear (204). A connecting rod (206) is connected between the sleeve rods (205). A buffer spring (207) is connected between the connecting rod (206) and the sleeve rod (205).

7. A positioning device for welding wire butt welding according to claim 6, characterized in that: A driving frame is fixedly connected to the outer side of the gear (204). A driving handle (3??) is rotatably connected to the top end of the driving plate (310). A limiting frame (314) is rotatably connected to the top end of the support base (1). It should be noted that there seems to be a typo in the original text where the "driving handle" in ID=7 is written as "313" without a full description. I translated it as "3??" for now. You may need to check and correct the original text for a more accurate translation.

Citation Information

Patent Citations

  • Butt welding machine for welding wire production

    CN216706263U