Shell polishing equipment for fan production
By designing a polishing equipment for the casing of a blower, and combining airbag positioning and rotating rod with a polishing machine, all-round polishing is achieved, solving the problems of time-consuming and labor-intensive traditional manual polishing and surface defects, thus improving polishing efficiency and casing quality.
Patent Information
- Application Number
- CN202422645368.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional methods of polishing fan casings are time-consuming and labor-intensive, and can easily lead to surface scratches, dents and other defects, affecting aesthetics and performance.
A polishing device for the casing of a wind turbine was designed. It utilizes a combination of airbag positioning, rotating rod and polishing machine to achieve all-round polishing. The position and angle of the polishing machine are controlled by electric slide rail and cylinder, and efficient polishing is achieved in conjunction with gear transmission system.
It improves polishing efficiency and effectiveness, reduces operational difficulty, and ensures the smoothness and integrity of the outer casing surface.
Smart Images

Figure CN223506935U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fan production technical field, specifically, a shell polishing equipment for fan production. BACKGROUND
[0002] In the fan production process, the polishing treatment of the shell is a key and complex process link, and the smoothness and precision of the shell directly affect the performance and service life of the fan, but the traditional polishing method usually requires workers to hold polishing tools to polish the shell surface one by one. However, due to the complex shape and large volume of the fan shell, this manual operation method not only wastes time and effort, but also easily causes scratches, pits and other defects on the shell surface due to improper operation, affecting the overall appearance and performance, therefore we propose a shell polishing equipment for fan production to solve the above problems. SUMMARY
[0003] The main purpose of the utility model is to provide a shell polishing equipment for fan production, which solves the problem that the traditional polishing method usually requires workers to hold polishing tools to polish the shell surface one by one. However, due to the complex shape and large volume of the fan shell, this manual operation method not only wastes time and effort, but also easily causes scratches, pits and other defects on the shell surface due to improper operation, affecting the overall appearance and performance.
[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0005] A shell polishing equipment for fan production, comprising a base, a supporting mechanism is installed on the front surface of the base, a raw material is installed on the front end of the supporting mechanism, a polishing mechanism is installed on one end of the front surface of the base, the polishing mechanism and the raw material are parallel to each other, the supporting mechanism comprises a rotating rod, the rotating rod is movably penetrated and installed at the upper end of the inside of the base, a storage rack is installed at the front end of the rotating rod, an air bag is installed in the inside of the storage rack, the raw material is installed in the inside of the storage rack, and the air bag is tightly attached to the inner wall of the raw material through inflation, the polishing mechanism comprises an electric sliding rail, the electric sliding rail is installed on one end of the front surface of the base, a sliding block is installed on the electric sliding rail, a gas cylinder is installed in the inside of the sliding block, a polishing machine is installed at the output end of the gas cylinder, and the polishing machine and the raw material are parallel to each other.
[0006] As a preferred, one end of the rotating rod located in the inside of the base is installed with a limiting disc, the limiting disc is movably installed in the inside of the base, the rear end of the rotating rod is installed with a first gear, a first motor is installed at the lower end of the rear side of the base, a second gear is installed at the output end of the first motor, and the first gear and the second gear are connected in meshing.
[0007] Preferably, the inside of the rotating rod is provided with an air inlet pipe, the rear side of the base is provided with a connecting pipe, the side close to the connecting pipe of the air inlet pipe is provided with a first matching plate, the end close to the air inlet pipe of the connecting pipe is provided with a second matching plate, the first matching plate and the second matching plate are matched, the side close to the first matching plate of the second matching plate is provided with an annular sealing block, and the annular sealing block is clamped in the inside of the first matching plate, and the connecting pipe is connected with an external inflation device.
[0008] Preferably, the front end of the air inlet pipe is connected with the air bag in a penetrating mode, the inside of the front end of the air bag is provided with an air outlet pipe, and the inside of the air outlet pipe is provided with a valve.
[0009] Preferably, the output end of the air cylinder is provided with a connecting frame, the inside of the connecting frame is movably provided with a connecting block, and the end close to the raw material of the connecting block is connected with the polishing machine.
[0010] Preferably, the upper end of the connecting frame is provided with a second motor, the inside of the connecting frame is movably provided with a rotating shaft in a penetrating mode, the upper end of the rotating shaft is connected with the output end of the second motor, and the rod body of the rotating shaft is provided in the inside of the connecting block in a penetrating mode.
[0011] Compared with the prior art, the fan shell polishing equipment has the following beneficial effects:
[0012] (1) In the utility model, the user sets the raw material outside the storage rack, inflates the air bag, fills the air bag in the inside of the raw material, realizes the positioning of the raw material, and then rotates the raw material through the rotating rod after the positioning of the raw material is completed. The sliding block and the air cylinder are used for controlling the position of the polishing machine, and the second motor controls the polishing angle of the polishing machine, so that the rotating rod realizes the overall polishing of the raw material, which can reduce the working difficulty of the user, improve the polishing efficiency and polishing effect of the raw material, and the like.
[0013] (2) In the utility model, the connection between the first matching plate and the second matching plate is realized through the annular sealing block during the rotation of the rotating rod, so that the air inlet pipe can rotate with the rotating rod, the air inlet pipe can be connected with the connecting pipe, the connecting pipe can continue to inflate the inside of the air inlet pipe and the air bag, the air bag can be stably matched with the raw material, and the stability of the whole is improved. ACCURACY OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the fan shell polishing equipment for fan production.
[0015] Figure 2 It is a front view structure schematic view of the fan shell polishing equipment for fan production.
[0016] Figure 3 The utility model discloses a shell polishing equipment for fan production Figure 2 The middle A-A section structure schematic diagram shows;
[0017] Figure 4 The utility model discloses a shell polishing equipment for fan production Figure 2 The middle B-B section structure schematic diagram shows;
[0018] Figure 5 The utility model discloses a shell polishing equipment for fan production Figure 2 The middle C-C section structure schematic diagram shows;
[0019] Figure 6 The utility model discloses a shell polishing equipment for fan production Figure 3 The middle D enlarged structure schematic diagram shows;
[0020] Figure 7 The utility model discloses a shell polishing equipment for fan production Figure 4 The middle E enlarged structure schematic diagram shows;
[0021] Figure 8 The utility model discloses a shell polishing equipment for fan production Figure 5 The middle F enlarged structure schematic diagram shows.
[0022] In the drawing: 1, base;2, raw material;3, support mechanism;301, rotating rod;302, limit disc;303, No. 1 gear;304, No. 1 motor;305, No. 2 gear;306, air inlet pipe;307, connecting pipe;308, No. 1 laminating plate;309, No. 2 laminating plate;310, annular sealing block;311, storage rack;312, air bag;313, air outlet pipe;4, polishing mechanism;401, electric sliding rail;402, sliding block;403, air cylinder;404, connecting frame;405, No. 2 motor;406, rotating shaft;407, connecting block;408, polishing machine. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described below in a clear and complete manner in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0024] For example, Figures 1 to 8As shown in the figure, this utility model embodiment proposes a shell polishing device for fan production, including a base 1, a support mechanism 3 installed on the upper part of the front surface of the base 1, a raw material 2 sleeved on the front end of the support mechanism 3, a polishing mechanism 4 installed on one end of the front surface of the base 1, the polishing mechanism 4 and the raw material 2 are parallel to each other, the support mechanism 3 includes a rotating rod 301, the rotating rod 301 is movably installed through the upper part of the interior of the base 1, a storage rack 311 is installed on the front end of the rotating rod 301, an air bag 312 is installed inside the storage rack 311, the raw material 2 is sleeved inside the storage rack 311, and the air bag 312 is inflated and tightly attached to the inner wall of the raw material 2, the polishing mechanism 4 includes an electric slide rail 401, the electric slide rail 401 is installed on one end of the front surface of the base 1, a slider 402 is installed on the electric slide rail 401, a cylinder 403 is installed inside the slider 402, a polishing machine 408 is installed at the output end of the cylinder 403, the polishing machine 408 and the raw material 2 are parallel to each other.
[0025] like Figures 3 to 8 As shown, in another embodiment of this utility model, a limiting plate 302 is installed at one end of the rotating rod 301 inside the base 1. The limiting plate 302 is movably installed inside the base 1. A first gear 303 is installed at the rear end of the rotating rod 301. A first motor 304 is installed at the lower rear side of the base 1. A second gear 305 is installed at the output end of the first motor 304. The first gear 303 and the second gear 305 are meshed together. An air inlet pipe 306 is installed through the interior of the rotating rod 301. A connecting pipe 307 is installed at the rear side of the base 1. A first bonding plate 308 is installed on the side of the air inlet pipe 306 near the connecting pipe 307. A second bonding plate 309 is installed at the end of the connecting pipe 307 near the air inlet pipe 306. The first bonding plate 308 and the second bonding plate 309 are in contact with each other. The second bonding plate 309 is close to the first bonding plate 308. A ring-shaped sealing block 310 is installed on one side of 08, and the ring-shaped sealing block 310 is snapped into the inside of the first bonding plate 308. The connecting pipe 307 is connected to the external inflation device. The front end of the air inlet pipe 306 is connected to the air bag 312. The front end of the air bag 312 is connected to the air outlet pipe 313. A valve is installed inside the air outlet pipe 313. A connecting frame 404 is installed at the output end of the cylinder 403. A connecting block 407 is movably installed inside the connecting frame 404. The end of the connecting block 407 near the raw material 2 is connected to the polishing machine 408. A second motor 405 is installed at the upper end of the connecting frame 404. A rotating shaft 406 is movably installed through the middle of the connecting frame 404. The upper end of the rotating shaft 406 is connected to the output end of the second motor 405. The shaft of the rotating shaft 406 is installed through the inside of the connecting block 407.
[0026] The user places the raw material 2 on the outside of the storage rack 311. The inflation device then inflates the airbag 312 through the connecting pipe 307 and the air inlet pipe 306, causing the airbag 312 to expand outwards and eventually fit tightly against the inner wall of the raw material 2, thus positioning the raw material 2. Then, the first motor 304 controls the rotation of the rotating rod 301 and the raw material 2 through the meshing connection between the second gear 305 and the first gear 303, adjusting the processing surface of the raw material 2. Simultaneously, the electric slide rail 401, in conjunction with the slider 402, controls the polishing machine 408 to follow the raw material 2. The shape moves to both sides during rotation, and then the cylinder 403 controls the polishing machine 408 to move back and forth according to the shape of the polishing surface of the raw material 2, further polishing the processing surface of the raw material 2. At the same time, the second motor 405, together with the rotating shaft 406 and the connecting block 407, is used to adjust the angle of the polishing machine 408, which can polish the corners of the raw material 2, improving the polishing efficiency and polishing effect of the raw material 2. After the raw material 2 is polished, simply open the valve to discharge the gas inside the air bag 312 through the air outlet pipe 313, and then the raw material 2 can be removed, which is more convenient.
[0027] The annular sealing block 310 is used to assist the intake pipe 306 in rotating, so that the intake pipe 306 can stably follow the rotating rod 301 to rotate, without causing the connecting pipe 307 to rotate. It is also used to seal between the first bonding plate 308 and the second bonding plate 309 to prevent gas leakage.
[0028] The working principle of a fan casing polishing device for production:
[0029] In use, the user first places the raw material 2 on the outside of the storage rack 311. Then, the inflation device inflates the inside of the airbag 312 through the connecting pipe 307 and the air inlet pipe 306, causing the airbag 312 to expand outward as it is filled with gas, eventually making the airbag 312 and the inner wall of the raw material 2 fit tightly together, thus positioning the raw material 2. Then, the first motor 304 controls the rotation of the rotating rod 301 and the raw material 2 through the meshing connection between the second gear 305 and the first gear 303, adjusting the processing surface of the raw material 2. At the same time, the electric slide rail 401, in conjunction with the slider 402, controls the polishing machine 408 to follow the raw material. The material 2 rotates and moves to both sides. Then, the cylinder 403 controls the polishing machine 408 to move back and forth according to the shape of the polishing surface of the material 2, further polishing the processing surface of the material 2. At the same time, the second motor 405, together with the rotating shaft 406 and the connecting block 407, is used to adjust the angle of the polishing machine 408, which can polish the corners of the material 2, improving the polishing efficiency and polishing effect of the material 2. After the material 2 is polished, simply open the valve and discharge the gas inside the air bag 312 through the air outlet pipe 313, and then the material 2 can be removed, which is more convenient.
[0030] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.
Claims
1. A shell polishing device for wind turbine production, comprising a base (1), characterized in that: A support mechanism (3) is installed on the upper part of the front surface of the base (1). A raw material (2) is sleeved on the front end of the support mechanism (3). A polishing mechanism (4) is installed on one end of the front surface of the base (1). The polishing mechanism (4) and the raw material (2) are parallel to each other. The support mechanism (3) includes a rotating rod (301). The rotating rod (301) is movably installed through the upper part of the interior of the base (1). A storage rack (311) is installed at the front end of the rotating rod (301). An airbag (312) is installed inside the storage rack (311). The raw material (2) is installed inside the storage rack (311), and the air bag (312) is inflated and tightly attached to the inner wall of the raw material (2). The polishing mechanism (4) includes an electric slide rail (401), which is installed on one end of the front surface of the base (1). A slider (402) is installed on the electric slide rail (401), and a cylinder (403) is installed inside the slider (402). A polishing machine (408) is installed at the output end of the cylinder (403). The polishing machine (408) and the raw material (2) are parallel to each other.
2. The fan casing polishing equipment according to claim 1, characterized in that: The rotating rod (301) is installed with a limiting plate (302) at one end inside the base (1). The limiting plate (302) is movably installed inside the base (1). A first gear (303) is installed at the rear end of the rotating rod (301). A first motor (304) is installed at the lower rear end of the base (1). A second gear (305) is installed at the output end of the first motor (304). The first gear (303) and the second gear (305) are meshed together.
3. The fan casing polishing equipment according to claim 1, characterized in that: An air inlet pipe (306) is installed through the inside of the rotating rod (301). A connecting pipe (307) is installed on the rear side of the base (1). A first bonding plate (308) is installed on the side of the air inlet pipe (306) near the connecting pipe (307). A second bonding plate (309) is installed on the end of the connecting pipe (307) near the air inlet pipe (306). The first bonding plate (308) and the second bonding plate (309) are bonded together. An annular sealing block (310) is installed on the side of the second bonding plate (309) near the first bonding plate (308). The annular sealing block (310) is engaged inside the first bonding plate (308). The connecting pipe (307) is connected to an external inflation device.
4. The fan casing polishing equipment according to claim 3, characterized in that: The front end of the air inlet pipe (306) is connected to the air bag (312), and the front end of the air bag (312) is connected to the air outlet pipe (313), and a valve is installed inside the air outlet pipe (313).
5. The fan casing polishing equipment according to claim 1, characterized in that: The output end of the cylinder (403) is equipped with a connecting frame (404), and a connecting block (407) is movably installed inside the connecting frame (404). The end of the connecting block (407) near the raw material (2) is connected to the polishing machine (408).
6. The fan casing polishing equipment according to claim 5, characterized in that: The upper end of the connecting frame (404) is equipped with a second motor (405), and a rotating shaft (406) is movably installed through the middle of the connecting frame (404). The upper end of the rotating shaft (406) is connected to the output end of the second motor (405), and the shaft of the rotating shaft (406) is installed through the interior of the connecting block (407).