Swing device

By combining a large-diameter slewing bearing with a high-strength slewing frame, the problems of bulky structure and poor precision of the slewing device in wire saw equipment are solved, thereby improving the accuracy and stability of transmission, reducing wear, and enhancing overall rigidity.

CN223507429UActive Publication Date: 2025-11-04泉州华大超硬工具科技有限公司
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Patent Information

Application Number
CN202422984958.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-04
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing swing device of the wire saw is bulky and has poor precision. In addition, the single bearing box has poor load-bearing capacity of the rotation center, and the transmission structure is prone to wear due to fatigue deformation.

Method used

It adopts a large-diameter slewing bearing and a high-strength rigid slewing frame. The motor drives the transmission gear to drive the slewing gear row to swing. Combined with the limit mechanism and control terminal, it is precisely controlled to avoid excessive swinging.

Benefits of technology

It improves the accuracy and stability of the transmission, simplifies the structure, reduces wear, and enhances the overall rigidity and load-bearing capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

A swing device structurally comprises a swing fixing frame. The swing movable frame is movably arranged on the front end face of the swing fixed frame, and the top of the swing movable frame extends out of the swing fixed frame and forms a driving part; a swing tooth row is horizontally arranged on the top of the front end face of the swing fixed frame, a swing rotation supporting bearing is arranged on the lower middle portion of the front end face of the swing fixed frame, the large-diameter swing rotation supporting bearing is matched with the high-strength rigid swing movable frame, a rotation rigid supporting structure does not need to be additionally arranged outside, the structure is compact, and operation is convenient. The transmission mode that the transmission gear drives the swing tooth row is simple, and the transmission precision and stability are effectively improved.
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Description

Technical Field

[0001] This utility model is a swing device, belonging to the field of swing devices for wire saw equipment. Background Technology

[0002] A wire saw is a cutting and processing device used for cutting hard materials such as stone, ceramics, silicon wafers, and magnetic materials. The oscillating mechanism, through a special transmission mechanism, reduces the contact area between the cutting wire and the workpiece, thereby improving chip removal and cooling, ensuring smooth cutting, especially for hard materials.

[0003] The existing swing mechanism of the wire saw equipment uses a swing frame directly driven by a motor. The swing frame is extended on the fixed frame, driven by two motors on both sides, and swings back and forth. The cantilever is large, the structure is bulky, difficult to assemble, and has poor precision. In addition, the single bearing box supports the rotation center, which has poor load-bearing capacity. After a certain period of time, the transmission structure is prone to deformation and wear due to fatigue. Utility Model Content

[0004] The purpose of this utility model is to provide a swing device to solve the problems of existing wire saw equipment swing devices that use a swing frame directly driven by a motor on a fixed frame with an extended structure of the swing fixed frame, driven by two motors on both sides for reciprocating swing. These devices have large cantilever arms, are bulky, difficult to assemble, have poor precision, and the single bearing box supports the rotation center with poor load-bearing capacity. After a certain period of time, the transmission structure is prone to deformation and wear due to fatigue.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a swing device, the structure of which includes a swing fixing frame;

[0006] A swing-type movable frame is movably mounted on the front end face of the swing-type fixed frame, with its top extending beyond the swing-type fixed frame and forming a drive unit;

[0007] A swing toothed row is horizontally provided at the top of the front end face of the swing fixing frame, and a swing rotation support bearing is provided in the lower middle part of the front end face of the swing fixing frame.

[0008] The front end face of the drive unit is provided with a motor. The reduction mechanism on the motor has a horizontally rearward rotating shaft that rotates through the drive unit. The motor shaft is equipped with a transmission gear that meshes with the rocking gear set. The rear end face of the drive unit is provided with at least one rocking limit mechanism.

[0009] The slewing support bearing includes a slewing outer ring and a fixed inner ring. The slewing outer ring is rotatably connected to the fixed inner ring. The slewing outer ring is fixedly connected to the slewing fixed frame by bolts, and the fixed inner ring is fixedly connected to the slewing movable frame by bolts.

[0010] Furthermore, in order to limit and adjust the swing, the swing limiting mechanism includes a fixed plate and a limiting rod. The limiting rod is horizontally disposed at the center of the rear end of the fixed plate. The fixed plate has at least one adjusting sliding hole, and the fixed plate is fixedly connected to the driving part by bolts through the adjusting sliding hole.

[0011] Furthermore, in order to prevent the swinging fixed frame from swinging excessively, during the swinging process of the swinging movable frame, the limiting rod will contact the top surface of the swinging fixed frame to limit its movement.

[0012] Furthermore, in order to perform swing positioning, the swing tooth row has an arc-shaped structure.

[0013] Furthermore, to improve the strength of the connection, the rocker toothed rack and the rocker fixing frame are connected by one of the following methods: bolt fixing or welding.

[0014] Furthermore, in order to make the outer ring rotate more smoothly, a number of positioning balls are provided at the connection between the outer ring and the fixed inner ring.

[0015] Furthermore, to improve the stability of the connection, the fixed inner ring and the swing fixing frame are fixedly connected by one of the following methods: bolting, welding, or integral molding.

[0016] Furthermore, to facilitate operation and control, an external control terminal is also included, which is electrically connected to the motor via wireless or wired means.

[0017] Furthermore, in order to adapt to the working methods of various wire saws, the swing angle range of the swing frame is ±10°.

[0018] Furthermore, in order to improve the overall rigidity, both the swing fixed frame and the swing movable frame are rectangular structures.

[0019] The beneficial effects of this utility model are: the use of a large-diameter slewing rotary support bearing in conjunction with a high-strength rigid slewing frame eliminates the need for an external rigid rotary support structure, resulting in a compact structure. The transmission method of the transmission gear driving the slewing gear rack is relatively simple, effectively improving the accuracy and stability of the transmission. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a first-view structural diagram of a swing device according to the present invention;

[0022] Figure 2 This is a second-view structural diagram of a swing device according to the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of a swaying and rotating support bearing;

[0024] Figure 4 This is a schematic diagram of the rocker toothed rack structure;

[0025] Figure 5 This is a cross-sectional schematic diagram of the swing limit mechanism. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] Example 1

[0028] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 This utility model provides a technical solution for a swing device: its structure includes a swing fixing frame 1;

[0029] The swing frame 2 is movably mounted on the front end face of the swing fixed frame 1, and its top extends beyond the swing fixed frame 1 to form a drive part 20;

[0030] A rocking toothed row 11 is horizontally provided at the top of the front end face of the rocking fixing frame 1, and a rocking rotary support bearing 12 is provided in the lower middle part of the front end face of the rocking fixing frame 1.

[0031] The front end face of the drive unit 20 is provided with a motor 21. The reduction mechanism shaft on the motor 21 is horizontally rearward and rotates through the drive unit 20. The motor 21 shaft is provided with a transmission gear 22 that meshes with the rocker gear rack 11. The rear end face of the drive unit 20 is provided with at least one rocker limiting mechanism 23.

[0032] The slewing support bearing 12 includes a slewing outer ring 121 and a fixed inner ring 122. The slewing outer ring 121 is rotatably connected to the fixed inner ring 122. The slewing outer ring 121 is fixedly connected to the slewing fixed frame 1 by bolts, and the fixed inner ring 122 is fixedly connected to the slewing movable frame 2 by bolts.

[0033] In order to limit and adjust the swing, the swing limiting mechanism 23 includes a fixed plate 231 and a limiting rod 232. The limiting rod 232 is horizontally arranged at the center of the rear end of the fixed plate 231. The fixed plate 231 has at least one adjusting sliding hole 233. The fixed plate 231 is fixedly connected to the driving part 20 by bolts through the adjusting sliding hole 233.

[0034] To prevent the swinging fixed frame 1 from swinging excessively, the limiting rod 232 will contact the top surface of the swinging fixed frame 1 during the swinging process of the swinging movable frame 2 to limit its movement.

[0035] For swing positioning, the swing tooth row 11 has an arc-shaped structure.

[0036] To improve the strength of the connection, the rocking toothed rack 11 and the rocking fixing frame 1 are connected by one of the following methods: bolt fixing or welding.

[0037] To make the outer ring 121 rotate more smoothly, a number of positioning balls are provided at the connection between the outer ring 121 and the fixed inner ring 122.

[0038] To improve the stability of the connection, the fixed inner ring 122 and the swing fixing frame 1 are fixedly connected by bolts.

[0039] To facilitate operation and control, an external control terminal is also included, which is electrically connected to the motor 21 via wireless or wired means.

[0040] To accommodate various wire saw working methods, the swing angle range of the swing frame 2 is ±10°.

[0041] To improve overall rigidity, both the swing fixed frame 1 and the swing movable frame 2 are rectangular structures.

[0042] During installation, the swing fixed frame 1 is fixedly mounted on the wire saw equipment, and the swing movable frame 2 is connected to the wire saw. As the control terminal controls the motor 21 to run, the rotating shaft on the motor 21 drives the transmission gear 22 to rotate. The transmission gear 22 drives the meshing swing gear row 11, so that the swing movable frame 2 swings under the action of transmission. The swing limit mechanism 23 limits the swing. At the same time, the swing movable frame 2 is connected to the swing rotary support bearing 12 by bolts. The outer ring 121 of the swing rotary support bearing 12 rotates around the fixed inner ring 122 as the center.

[0043] The large-diameter slewing bearing 12 is used in conjunction with the high-strength rigid slewing frame 2, eliminating the need for an external rigid slewing support structure. The structure is compact, and the transmission method of the transmission gear 22 driving the slewing gear rack 11 is relatively simple, effectively improving the transmission accuracy and stability.

[0044] Example 2

[0045] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 This utility model provides a technical solution for a swing device: its structure includes a swing fixing frame 1;

[0046] The swing frame 2 is movably mounted on the front end face of the swing fixed frame 1, and its top extends beyond the swing fixed frame 1 to form a drive part 20;

[0047] A rocking toothed row 11 is horizontally provided at the top of the front end face of the rocking fixing frame 1, and a rocking rotary support bearing 12 is provided in the lower middle part of the front end face of the rocking fixing frame 1.

[0048] The front end face of the drive unit 20 is provided with a motor 21. The reduction mechanism shaft on the motor 21 is horizontally rearward and rotates through the drive unit 20. The motor 21 shaft is provided with a transmission gear 22 that meshes with the rocker gear rack 11. The rear end face of the drive unit 20 is provided with at least one rocker limiting mechanism 23.

[0049] The slewing support bearing 12 includes a slewing outer ring 121 and a fixed inner ring 122. The slewing outer ring 121 is rotatably connected to the fixed inner ring 122. The slewing outer ring 121 is fixedly connected to the slewing fixed frame 1 by bolts, and the fixed inner ring 122 is fixedly connected to the slewing movable frame 2 by bolts.

[0050] In order to limit and adjust the swing, the swing limiting mechanism 23 includes a fixed plate 231 and a limiting rod 232. The limiting rod 232 is horizontally arranged at the center of the rear end of the fixed plate 231. The fixed plate 231 has at least one adjusting sliding hole 233. The fixed plate 231 is fixedly connected to the driving part 20 by bolts through the adjusting sliding hole 233.

[0051] To prevent the swinging fixed frame 1 from swinging excessively, the limiting rod 232 will contact the top surface of the swinging fixed frame 1 during the swinging process of the swinging movable frame 2 to limit its movement.

[0052] For swing positioning, the swing tooth row 11 has an arc-shaped structure.

[0053] To improve the strength of the connection, the rocking toothed rack 11 and the rocking fixing frame 1 are connected by one of the following methods: bolt fixing or welding.

[0054] To make the outer ring 121 rotate more smoothly, a number of positioning balls are provided at the connection between the outer ring 121 and the fixed inner ring 122.

[0055] To improve the stability of the connection, the fixed inner ring 122 is connected to the swing fixing frame 1 by welding.

[0056] To facilitate operation and control, an external control terminal is also included, which is electrically connected to the motor 21 via wireless or wired means.

[0057] To accommodate various wire saw working methods, the swing angle range of the swing frame 2 is ±10°.

[0058] To improve overall rigidity, both the swing fixed frame 1 and the swing movable frame 2 are rectangular structures.

[0059] During installation, the swing fixed frame 1 is fixedly mounted on the wire saw equipment, and the swing movable frame 2 is connected to the wire saw. As the control terminal controls the motor 21 to run, the rotating shaft on the motor 21 drives the transmission gear 22 to rotate. The transmission gear 22 drives the meshing swing gear row 11, so that the swing movable frame 2 swings under the action of transmission. The swing limit mechanism 23 limits the swing. At the same time, the swing movable frame 2 is connected to the swing rotary support bearing 12 by bolts. The outer ring 121 of the swing rotary support bearing 12 rotates around the fixed inner ring 122 as the center.

[0060] The large-diameter slewing bearing 12 is used in conjunction with the high-strength rigid slewing frame 2, eliminating the need for an external rigid slewing support structure. The structure is compact, and the transmission method of the transmission gear 22 driving the slewing gear rack 11 is relatively simple, effectively improving the transmission accuracy and stability.

[0061] Example 3

[0062] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 This utility model provides a technical solution for a swing device: its structure includes a swing fixing frame 1;

[0063] The swing frame 2 is movably mounted on the front end face of the swing fixed frame 1, and its top extends beyond the swing fixed frame 1 to form a drive part 20;

[0064] A rocking toothed row 11 is horizontally provided at the top of the front end face of the rocking fixing frame 1, and a rocking rotary support bearing 12 is provided in the lower middle part of the front end face of the rocking fixing frame 1.

[0065] The front end face of the drive unit 20 is provided with a motor 21. The reduction mechanism shaft on the motor 21 is horizontally rearward and rotates through the drive unit 20. The motor 21 shaft is provided with a transmission gear 22 that meshes with the rocker gear rack 11. The rear end face of the drive unit 20 is provided with at least one rocker limiting mechanism 23.

[0066] The slewing support bearing 12 includes a slewing outer ring 121 and a fixed inner ring 122. The slewing outer ring 121 is rotatably connected to the fixed inner ring 122. The slewing outer ring 121 is fixedly connected to the slewing fixed frame 1 by bolts, and the fixed inner ring 122 is fixedly connected to the slewing movable frame 2 by bolts.

[0067] In order to limit and adjust the swing, the swing limiting mechanism 23 includes a fixed plate 231 and a limiting rod 232. The limiting rod 232 is horizontally arranged at the center of the rear end of the fixed plate 231. The fixed plate 231 has at least one adjusting sliding hole 233. The fixed plate 231 is fixedly connected to the driving part 20 by bolts through the adjusting sliding hole 233.

[0068] To prevent the swinging fixed frame 1 from swinging excessively, the limiting rod 232 will contact the top surface of the swinging fixed frame 1 during the swinging process of the swinging movable frame 2 to limit its movement.

[0069] For swing positioning, the swing tooth row 11 has an arc-shaped structure.

[0070] To improve the strength of the connection, the rocking toothed rack 11 and the rocking fixing frame 1 are connected by one of the following methods: bolt fixing or welding.

[0071] To make the outer ring 121 rotate more smoothly, a number of positioning balls are provided at the connection between the outer ring 121 and the fixed inner ring 122.

[0072] To improve the stability of the connection, the fixed inner ring 122 and the swing fixing frame 1 are integrally formed.

[0073] To facilitate operation and control, an external control terminal is also included, which is electrically connected to the motor 21 via wireless or wired means.

[0074] To accommodate various wire saw working methods, the swing angle range of the swing frame 2 is ±10°.

[0075] To improve overall rigidity, both the swing fixed frame 1 and the swing movable frame 2 are rectangular structures.

[0076] During installation, the swing fixed frame 1 is fixedly mounted on the wire saw equipment, and the swing movable frame 2 is connected to the wire saw. As the control terminal controls the motor 21 to run, the rotating shaft on the motor 21 drives the transmission gear 22 to rotate. The transmission gear 22 drives the meshing swing gear row 11, so that the swing movable frame 2 swings under the action of transmission. The swing limit mechanism 23 limits the swing. At the same time, the swing movable frame 2 is connected to the swing rotary support bearing 12 by bolts. The outer ring 121 of the swing rotary support bearing 12 rotates around the fixed inner ring 122 as the center.

[0077] The large-diameter slewing bearing 12 is used in conjunction with the high-strength rigid slewing frame 2, eliminating the need for an external rigid slewing support structure. The structure is compact, and the transmission method of the transmission gear 22 driving the slewing gear rack 11 is relatively simple, effectively improving the transmission accuracy and stability.

[0078] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0079] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A swinging device, characterized in that: Its structure includes a swing-fixed frame (1); A swing movable frame (2) is movably disposed on the front end face of the swing fixed frame (1), and its top extends beyond the swing fixed frame (1) to form a drive part (20). The top of the front end face of the swing fixing frame (1) is provided with a swing tooth row (11), and the lower part of the front end face of the swing fixing frame (1) is provided with a swing rotation support bearing (12). The front end face of the drive unit (20) is provided with a motor (21). The reduction mechanism on the motor (21) has a horizontal rearward rotating shaft that rotates through the drive unit (20). The rotating shaft of the motor (21) is provided with a transmission gear (22) that meshes with the rocking gear rack (11). The rear end face of the drive unit (20) is provided with at least one rocking limit mechanism (23). The slewing rotary support bearing (12) includes a slewing outer ring (121) and a fixed inner ring (122). The slewing outer ring (121) is rotatably connected to the fixed inner ring (122). The slewing outer ring (121) is fixedly connected to the slewing fixed frame (1) by bolts, and the fixed inner ring (122) is fixedly connected to the slewing movable frame (2) by bolts. The swing limiting mechanism (23) includes a fixed plate (231) and a limiting rod (232). The limiting rod (232) is horizontally located at the center of the rear end of the fixed plate (231). The fixed plate (231) has at least one adjusting sliding hole (233). The fixed plate (231) is fixedly connected to the drive unit (20) by bolts through the adjusting sliding hole (233).

2. The swinging device according to claim 1, characterized in that: During the swinging process of the swinging movable frame (2), the limiting rod (232) will come into contact with the top surface of the swinging fixed frame (1) to limit its movement.

3. The swinging device according to claim 1, characterized in that: The rocking toothed row (11) has an arc-shaped structure.

4. A swinging device according to claim 3, characterized in that: The rocking toothed rack (11) and the rocking fixing frame (1) are connected by one of the following methods: bolt fixing or welding.

5. A swinging device according to claim 1, characterized in that: Several positioning balls are provided at the connection between the outer rotating ring (121) and the fixed inner ring (122).

6. A swinging device according to claim 5, characterized in that: The fixed inner ring (122) and the swing fixing frame (1) are fixedly connected by one of the following methods: bolts, welding, or integral molding.

7. A swinging device according to claim 1, characterized in that: It also includes a control terminal for peripheral devices, which is electrically connected to the motor (21) wirelessly or via wire.

8. A swinging device according to claim 1, characterized in that: The swing angle range of the swing frame (2) is ±10°.

9. A swinging device according to claim 1, characterized in that: Both the fixed swing frame (1) and the movable swing frame (2) are rectangular structures.