Device for cleaning residual materials in injection channel of injection mold

Abstract

The utility model discloses an injection channel residue cleaning device in an injection mold, and particularly relates to the technical field of injection mold cleaning, the injection channel residue cleaning device comprises a cleaning box, a first air pipe and a second air pipe, the bottom end of the first air pipe is fixedly communicated with the cleaning box, the second air pipe is located on one side of the cleaning box, and a cleaning assembly is arranged on the other side of the cleaning box; the cleaning assembly comprises a third air pipe, a hose and a nozzle, one end of the third air pipe is movably connected with the cleaning box through a bearing, the two ends of the hose fixedly communicate with the third air pipe and the nozzle correspondingly, and a storage barrel is fixedly connected into the cleaning box. Residual materials in the injection channel are cleaned through the spray head, the suction pump works to enable the residual materials in the injection channel to enter the cleaning box through the spray head, the filter screen filters the residual materials, the second air pipe is rotated to enable the outer threaded sleeve to be far away from the cleaning box, the residual materials in the material storage barrel are cleaned, operation is easy, residues are conveniently filtered, and the cleaning efficiency is improved. And the service life of the sucking pump is effectively prolonged.

Description

Technical Field

[0001] This utility model relates to the field of injection mold cleaning technology, and more specifically, to a device for cleaning residual material in injection mold runners. Background Technology

[0002] Injection mold runner residue cleaning refers to the process where, due to various reasons, plastic material remains in the mold's runner system during injection molding, forming cold or solidified residue. This residue can affect the quality of subsequent products and production efficiency, thus requiring timely cleaning. Generally, a scraper is used to repeatedly scrape the inner wall of the inlet, and then the scraped debris is blown away. However, due to the small diameter of the inlet and its bends, it is very difficult to clean the bends thoroughly, and residues will still remain.

[0003] A search revealed that Chinese patent CN218985505U discloses a device for cleaning residual material in injection mold runners. By using a cleaning box, an air guide pipe, and other cleaning components, high-pressure gas can be used to clean the runners of the injection mold, and then the debris inside the injection mold can be extracted and removed, thus achieving the effect of cleaning the runners.

[0004] When the above-mentioned cleaning device is in use, the air pump starts to work and uses the second cleaning head to extract and clean the residue inside the injection mold body. However, it is inconvenient to filter the residue. The residue enters the air pump through the second air guide pipe, and the residue is easy to clog the air pump, thus affecting the service life of the air pump. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a device for cleaning residual material in injection molds, which aims to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for residual material in injection mold runners, comprising a cleaning box, a first air pipe, and a second air pipe, wherein the bottom end of the first air pipe is fixedly connected to the cleaning box, the second air pipe is located on one side of the cleaning box, and a cleaning assembly is provided on the other side of the cleaning box. The cleaning assembly includes a third air pipe, a hose, and a nozzle. One end of the third air pipe is movably connected to the cleaning box via a bearing, and both ends of the hose are fixedly connected to the third air pipe and the nozzle, respectively. A storage cylinder is fixedly connected inside the cleaning box, and a filter assembly is provided on the second air pipe. The filter assembly includes an external threaded sleeve and a filter screen. The external threaded sleeve is fixedly sleeved on the second air pipe and is threadedly connected to one side of the cleaning box. One side of the filter screen is fixedly connected to the external threaded sleeve.

[0007] Furthermore, a sealing gasket is adhered to the external threaded sleeve, and the outer side of the sealing gasket is in contact with the cleaning box.

[0008] It can be seen that the above technical solution aims to improve the sealing performance between the external threaded sleeve and the cleaning box.

[0009] Furthermore, valves are fixedly installed on both the first and second air pipes, and a connecting plate is fixedly connected to one end of both the first and second air pipes.

[0010] Furthermore, a guide hopper is fixedly connected inside the storage cylinder.

[0011] It can be seen that the above technical solution is designed to facilitate the guidance of residual materials.

[0012] Furthermore, a fixing plate is fixedly sleeved on the third air pipe, a hydraulic cylinder is fixedly connected to one side of the fixing plate, a side plate is fixedly connected to one end of the hydraulic cylinder, and the top of the side plate is fixedly connected to the nozzle.

[0013] It can be seen that the above technical solution is designed to facilitate the adjustment of the nozzle's position within the injection channel.

[0014] Furthermore, a first gear is fixedly sleeved on the third air pipe, a second gear meshes with the bottom of the first gear, a rotating shaft is fixedly connected to one side of the second gear, a stepper motor is fixedly connected to one end of the rotating shaft, and the stepper motor is fixedly installed on the other side of the cleaning box.

[0015] It can be seen that the above technical solution is designed to facilitate the adjustment of the nozzle position.

[0016] Furthermore, fixing plates are fixedly connected to both the front and rear sides of the cleaning box.

[0017] As can be seen, in the above technical solution, bolts are used to facilitate the fixing of the cleaning box.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] 1. This utility model uses a nozzle to clean the residue in the injection channel. The valve on the first air pipe is closed and the valve on the second air pipe is opened. The air pump works so that the residue in the injection channel can enter the cleaning box through the nozzle. The filter screen filters the residue. The second air pipe is rotated so that the external threaded sleeve is away from the cleaning box, thereby releasing the fixation between the second air pipe and the cleaning box and cleaning the residue in the storage cylinder. The operation is simple, it is convenient to filter the residue, and it effectively improves the service life of the air pump.

[0020] 2. This utility model uses the extension of the piston rod on the hydraulic cylinder to drive the side plate to move horizontally, thereby driving the nozzle to move horizontally. The position of the nozzle in the injection channel can be adjusted as needed. The stepper motor is started, and the stepper motor drives the rotating shaft and the second gear to rotate, thereby driving the first gear and the third air pipe to rotate, which in turn drives the nozzle to rotate. The position of the nozzle can be adjusted as needed to facilitate a thorough cleaning of the injection channel, resulting in good performance. Attached Figure Description

[0021] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a rear view of the overall structure of this utility model;

[0024] Figure 3 This is a cross-sectional view of the cleaning box and a schematic diagram of the first air pipe assembly structure of this utility model;

[0025] Figure 4 This is a cross-sectional view of the cleaning box and the filter assembly of this utility model.

[0026] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model.

[0027] In the diagram: 1. Cleaning box; 2. First air pipe; 3. Cleaning assembly; 4. Second air pipe; 5. Valve; 6. Connecting plate; 7. Filter assembly; 8. Fixing plate; 9. Storage cylinder; 10. Guide hopper; 701. External threaded sleeve; 702. Filter screen; 703. Sealing gasket; 301. Third air pipe; 302. Hose; 303. Nozzle; 304. First gear; 305. Second gear; 306. Rotating shaft; 307. Stepper motor; 308. Fixing plate; 309. Hydraulic cylinder; 310. Side plate. Detailed Implementation

[0028] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] Refer to the instruction manual appendix Figure 1-5 The injection mold residual material cleaning device of this embodiment includes a cleaning box 1, a first air pipe 2 and a second air pipe 4. The bottom end of the first air pipe 2 is fixedly connected to the cleaning box 1. The second air pipe 4 is located on one side of the cleaning box 1. A cleaning assembly 3 is provided on the other side of the cleaning box 1. The cleaning assembly 3 includes a third air pipe 301, a hose 302 and a nozzle 303. One end of the third air pipe 301 is movably connected to the cleaning box 1 through a bearing. The two ends of the hose 302 are fixedly connected to the third air pipe 301 and the nozzle 303, respectively. A storage cylinder 9 is fixedly connected inside the cleaning box 1. A filter assembly 7 is provided on the second air pipe 4. The filter assembly 7 includes an external threaded sleeve 701 and a filter screen 702. The external threaded sleeve 701 is fixedly sleeved on the second air pipe 4 and is threadedly connected to one side of the cleaning box 1. One side of the filter screen 702 is fixedly connected to the external threaded sleeve 701.

[0030] Furthermore, a sealing gasket 703 is bonded to the external threaded sleeve 701, and the outer side of the sealing gasket 703 is in contact with the cleaning box 1. Valves 5 are fixedly installed on the first air pipe 2 and the second air pipe 4, and a connecting plate 6 is fixedly connected to one end of the first air pipe 2 and the second air pipe 4. A guide hopper 10 is fixedly connected inside the storage cylinder 9.

[0031] Furthermore, a fixing plate 308 is fixedly sleeved on the third air pipe 301. A hydraulic cylinder 309 is fixedly connected to one side of the fixing plate 308. A side plate 310 is fixedly connected to one end of the hydraulic cylinder 309, and the top of the side plate 310 is fixedly connected to the nozzle 303. A first gear 304 is fixedly sleeved on the third air pipe 301. A second gear 305 is meshed at the bottom of the first gear 304. A rotating shaft 306 is fixedly connected to one side of the second gear 305. A stepper motor 307 is fixedly connected to one end of the rotating shaft 306, and the stepper motor 307 is fixedly installed on the other side of the cleaning box 1.

[0032] The hydraulic cylinder 309 is activated, and the piston rod on the hydraulic cylinder 309 extends, which can drive the side plate 310 to move horizontally, thereby driving the nozzle 303 to move horizontally. The position of the nozzle 303 in the injection channel can be adjusted as needed. The stepper motor 307 is activated, and the stepper motor 307 drives the rotating shaft 306 and the second gear 305 to rotate, thereby driving the first gear 304 and the third air pipe 301 to rotate, which in turn drives the nozzle 303 to rotate. The position of the nozzle 303 can be adjusted as needed to facilitate a thorough cleaning of the injection channel, resulting in good performance.

[0033] Furthermore, fixing plates 8 are fixedly connected to both the front and rear sides of the cleaning box 1, and bolts are used to easily fix the cleaning box 1.

[0034] The usage method of this embodiment is as follows:

[0035] In use, the operator connects the connecting plate 6 on the first air pipe 2 to the high-pressure air pump and the connecting plate 6 on the second air pipe 4 to the suction pump using bolts. The valve 5 on the first air pipe 2 is opened and the valve 5 on the second air pipe 4 is closed. The high-pressure air pump operates, allowing high-pressure gas to enter the cleaning box 1 through the first air pipe 2, and then through the third air pipe 301 and hose 302 into the nozzle 303. Finally, the nozzle 303 cleans the residue in the injection channel. The valve 5 on the first air pipe 2 is closed and the valve 5 on the second air pipe 4 is opened. The suction pump operates, removing the residue from the injection channel. Material can enter the cleaning box 1 through the nozzle 303. The filter screen 702 filters the residue, and the storage cylinder 9 collects the residue. The second air pipe 4 is rotated and the external threaded sleeve 701 is moved away from the cleaning box 1, thereby releasing the fixation between the second air pipe 4 and the cleaning box 1 and cleaning the residue in the storage cylinder 9. Similarly, the second air pipe 4 is installed. The sealing gasket 703 can improve the sealing between the external threaded sleeve 701 and the cleaning box 1. The operation is simple and convenient for filtering residue, which effectively improves the service life of the air pump. The guide hopper 10 is used to guide the residue.

[0036] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for cleaning residual material in injection mold runners, comprising a cleaning box (1), a first air pipe (2), and a second air pipe (4), wherein the bottom end of the first air pipe (2) is fixedly connected to the cleaning box (1), and the second air pipe (4) is located on one side of the cleaning box (1), characterized in that: A cleaning assembly (3) is provided on the other side of the cleaning box (1). The cleaning assembly (3) includes a third air pipe (301), a hose (302) and a nozzle (303). One end of the third air pipe (301) is movably connected to the cleaning box (1) through a bearing. Both ends of the hose (302) are fixedly connected to the third air pipe (301) and the nozzle (303) respectively. A storage cylinder (9) is fixedly connected inside the cleaning box (1). A filter assembly (7) is provided on the second air pipe (4). The filter assembly (7) includes an external threaded sleeve (701) and a filter screen (702). The external threaded sleeve (701) is fixedly sleeved on the second air pipe (4) and is threadedly connected to one side of the cleaning box (1). One side of the filter screen (702) is fixedly connected to the external threaded sleeve (701).

2. The injection mold runner residual material cleaning device according to claim 1, characterized in that: A sealing gasket (703) is bonded to the external threaded sleeve (701), and the outer side of the sealing gasket (703) is in contact with the cleaning box (1).

3. The injection mold runner residual material cleaning device according to claim 1, characterized in that: Valves (5) are fixedly installed on the first air pipe (2) and the second air pipe (4), and a connecting plate (6) is fixedly connected to one end of the first air pipe (2) and the second air pipe (4).

4. The injection mold runner residual material cleaning device according to claim 1, characterized in that: The storage cylinder (9) is fixedly connected to a guide hopper (10).

5. The injection mold runner residual material cleaning device according to claim 1, characterized in that: A fixed plate (308) is fixedly sleeved on the third air pipe (301). A hydraulic cylinder (309) is fixedly connected to one side of the fixed plate (308). A side plate (310) is fixedly connected to one end of the hydraulic cylinder (309), and the top of the side plate (310) is fixedly connected to the nozzle (303).

6. The injection mold runner residual material cleaning device according to claim 1, characterized in that: A first gear (304) is fixedly sleeved on the third air pipe (301). A second gear (305) meshes with the bottom of the first gear (304). A rotating shaft (306) is fixedly connected to one side of the second gear (305). A stepper motor (307) is fixedly connected to one end of the rotating shaft (306), and the stepper motor (307) is fixedly installed on the other side of the cleaning box (1).

7. The injection mold runner residual material cleaning device according to claim 1, characterized in that: The front and rear sides of the cleaning box (1) are fixedly connected with fixing plates (8).

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