Bicycle inner tube tread extruder

By using a wedge-shaped scraper and smooth metal pads, combined with the coordinated work of the feeding plate and scraper, the problem of incomplete material feeding is solved, improving the feeding efficiency and stability of the bicycle inner tube production equipment and extending the service life of the equipment.

CN223507643UActive Publication Date: 2025-11-04HEBEI YUCHENG RUBBER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423163017.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-04
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing bicycle inner tube production equipment suffers from poor material flowability and strong adhesion, resulting in incomplete material feeding. Residues affect production efficiency and quality, and the equipment is prone to clogging, impacting production stability and quality.

Method used

The scraper layout is optimized by using a wedge-shaped scraper and a smooth metal gasket in conjunction with the feeding plate and scraper block. The wedge-shaped scraper and the smooth metal gasket reduce friction, thereby improving feeding efficiency and equipment stability. The sealing gasket and welded structure ensure the equipment's sealing and robustness.

Benefits of technology

It significantly improves material feeding efficiency and cleaning effect, reduces equipment friction wear, increases production efficiency and equipment lifespan, and prevents material leakage and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bicycle processing, and provides a bicycle inner tube tread extruder which comprises an inner tube tread extruder body, a blanking table is arranged on the inner tube tread extruder body, the upper end of the blanking table is fixedly connected with a blanking column, the upper end of the inner tube tread extruder body is fixedly connected with a connecting column, and the inner tube tread extruder body is fixedly connected with the connecting column. The connecting column is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with a motor; and by optimizing the shape and layout of the scraping plate and cooperating with the cooperative work of the discharging plate and the scraping block, the discharging efficiency and the cleaning effect of the materials are remarkably improved. Friction is reduced due to the application of the wedge-shaped scraping plate and the smooth metal gasket, and the stability of equipment and the energy utilization rate are improved. The sealing gasket and the welding structure ensure the sealing performance and the firmness of the equipment and prevent material leakage and environmental pollution, so that the overall efficiency of the production process is improved and the service life of the equipment is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of bicycle processing technology, specifically to a bicycle inner tube tread extruder. Background Technology

[0002] With the rapid development of the bicycle industry, especially the increasing demand for bicycle inner tubes, the requirements for inner tube production equipment are also rising. In the traditional inner tube production process, the extruder, as a key piece of equipment, is mainly responsible for forming the tire tread of the inner tube by heating and extruding raw materials such as rubber. However, due to the poor flowability and strong adhesion of materials during the inner tube production process, many production equipment suffer from problems such as materials not being able to be fed completely smoothly and residual materials affecting production efficiency and product quality.

[0003] Currently, most extrusion machines on the market use a single scraping device, which has poor scraping effect, resulting in a large amount of material residue on the inner wall of the extruder, thus affecting the raw material utilization rate and production efficiency during the production process. In addition, the feeding process of traditional equipment is prone to blockage or uneven material distribution, affecting the production quality and stability of inner tubes. To address these issues, a bicycle inner tube tread extruder is proposed, which uses a movable baffle to adjust the distance between itself and the discharge guide plate to solve the above problems. Utility Model Content

[0004] This invention proposes a bicycle inner tube tread extruder. By optimizing the shape and layout of the scraper, and through the coordinated work of the feeding plate and scraper blocks, the material feeding efficiency and cleaning effect are significantly improved. The application of wedge-shaped scrapers and smooth metal gaskets reduces friction, improving equipment stability and energy utilization. Sealing gaskets and welded structures ensure the equipment's sealing and robustness, preventing material leakage and environmental pollution, thereby improving the overall efficiency of the production process and the service life of the equipment.

[0005] The technical solution of this utility model is as follows: A bicycle inner tube tread extruder includes an inner tube tread extruder body, a feeding platform is provided on the inner tube tread extruder body, a feeding column is fixedly connected to the upper end of the feeding platform, a connecting column is fixedly connected to the upper end of the inner tube tread extruder body, a connecting plate is fixedly connected to the connecting column, a motor is fixedly connected to the connecting plate, a rotating rod is fixedly connected to the output end of the motor through the connecting plate, a connecting rod is fixedly connected to the outer end of the rotating rod, and a scraper is fixedly connected to the connecting rod.

[0006] Optionally, the scraper is wedge-shaped on both sides and is octagonal in shape.

[0007] Optionally, the outer wall of the scraper is in contact with the inner wall of the feeding column, and a smooth metal gasket is bonded to the outer wall of the scraper.

[0008] Optionally, the connecting rod and the scraper are arranged in three groups, and the scraper is distributed in a triangular shape.

[0009] Optionally, a feeding plate is provided inside the feeding column, and the feeding plate is fixedly connected to the rotating rod in a wound manner. The feeding plate is located at the columnar opening at the lower end of the feeding column.

[0010] Optionally, a scraper block is fixedly connected to the outer wall of the feeding plate, and the scraper block is in contact with the inner wall of the feeding column.

[0011] Optionally, the outer wall of the scraper is shovel-shaped, and the edge of the shovel-shaped portion is arc-shaped.

[0012] Optionally, a sealing gasket is provided at the connection between the feeding platform and the feeding column, and the connection between the connecting column and the inner tube tread extruder body is welded to ensure a firm and stable connection.

[0013] The working principle and beneficial effects of this invention are as follows: By optimizing the shape and layout of the scraper, and coordinating the work of the feeding plate and scraper blocks, the material feeding efficiency and cleaning effect are significantly improved. The application of wedge-shaped scrapers and smooth metal gaskets reduces friction, improving equipment stability and energy utilization. Sealing gaskets and welded structures ensure the sealing and robustness of the equipment, preventing material leakage and environmental pollution, thereby improving the overall efficiency of the production process and the service life of the equipment. Attached Figure Description

[0014] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a three-dimensional structural diagram of the inner tube tread extruder body of this utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the material unloading platform of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A;

[0019] Figure 4 This is a three-dimensional structural diagram of the scraper part of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the material feeding plate of this utility model.

[0021] In the diagram: 1. Inner tube tread extruder body; 2. Feeding platform; 3. Feeding column; 4. Connecting column; 5. Connecting plate; 6. Rotating rod; 7. Motor; 8. Connecting rod; 9. Scraper; 10. Feeding plate; 11. Scraper block. Detailed Implementation

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.

[0023] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0024] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Refer to the instruction manual appendix Figure 1-5 A bicycle inner tube tread extruder includes an inner tube tread extruder body 1, a feeding platform 2 on the inner tube tread extruder body 1, a feeding column 3 fixedly connected to the upper end of the feeding platform 2, a connecting column 4 fixedly connected to the upper end of the inner tube tread extruder body 1, a connecting plate 5 fixedly connected to the connecting column 4, a motor 7 fixedly connected to the connecting plate 5, a rotating rod 6 fixedly connected to the output end of the motor 7 passing through the connecting plate 5, a connecting rod 8 fixedly connected to the outer end of the rotating rod 6, and a scraper 9 fixedly connected to the connecting rod 8; driven by 07, 06 scrapes a certain extent on 09, thereby scraping away some of the material remaining inside 03 during the feeding process, allowing it to fall into 02 and 01 for processing, thus improving feeding efficiency.

[0027] Then, the scraper 9 is wedge-shaped on both sides, and the scraper 9 itself is an outward-octagonal trapezoid. The wedge shape allows the scraper 9 to gradually cut into the material that may be adhering to the column wall during rotation, while the outward-octagonal trapezoidal shape increases the contact area between the scraper 9 and the column wall, improving scraping efficiency. At the same time, this shape also helps guide the material downward during scraping, preventing material from accumulating above the scraper 9, thus ensuring normal material discharge.

[0028] Subsequently, the outer wall of scraper 9 and the inner wall of the feeding column 3 are closely fitted together, with a smooth metal gasket adhered to the outer wall of scraper 9; this tight fit ensures that scraper 9 can effectively scrape off the material on the inner wall of the feeding column 3. When the rotating rod 6 drives scraper 9 to rotate, any material adhering to the column wall cannot escape the scraping action of scraper 9. The setting of the smooth metal gasket further optimizes the contact effect between scraper 9 and column wall. On the one hand, it reduces the friction between scraper 9 and column wall, making the rotation of scraper 9 smoother, reducing the load on motor 7, and improving the energy utilization rate of the equipment. On the other hand, the smooth surface also prevents material from accumulating in the gap between scraper 9 and column wall, avoiding problems such as incomplete scraping or equipment blockage caused by material accumulation.

[0029] Next, the connecting rod 8 and scraper 9 are arranged in three groups, with the scraper 9 positioned in a triangular shape. This layout allows the scraper 9 to scrape the material from all directions on the inner wall of the feed column 3 during rotation. The three groups of scraper 9 are evenly distributed around the rotating rod 6 in a triangular arrangement, covering all areas of the column wall and ensuring no dead corners. Driven by the rotating rod 6, the three groups of scraper 9 rotate synchronously, cooperating with each other to complete the cleaning of the material on the inner wall of the feed column 3. This evenly distributed design also ensures that the material receives a uniform force during scraping, avoiding uneven material flow caused by excessive or insufficient local force, thus guaranteeing the quality and stability of the inner tube tread extrusion.

[0030] At this point, a feeding plate 10 is installed inside the feeding column 3. The feeding plate 10 is fixedly connected to the rotating rod 6 in a wound manner, and its position is at the lower columnar opening of the feeding column 3. The feeding plate 10 plays an important role in guiding the material feeding in the entire equipment. Its wound fixing method allows the feeding plate 10 to rotate synchronously with the rotation of the rotating rod 6, thereby driving the surrounding material to flow downward. The design at the lower columnar opening ensures that the material can accurately flow out of the feeding column 3 and enter the next production process. The surface of the feeding plate 10 is usually made of a smooth material, such as stainless steel or polymer plastic, to reduce the friction between the material and the feeding plate 10, allowing the material to flow more smoothly. At the same time, the shape and size of the feeding plate 10 are also carefully designed to match the internal structure of the feeding column 3, maximizing the use of the internal space and improving the material feeding efficiency.

[0031] Next, a scraper block 11 is fixedly connected to the outer wall of the feeding plate 10, and the scraper block 11 is in close contact with the inner wall of the feeding column 3. As an auxiliary scraping component of the feeding plate 10, the scraper block 11 further enhances the cleaning effect on the material on the inner wall of the feeding column 3. When the feeding plate 10 rotates with the rotating rod 6, the scraper block 11 also moves synchronously. It is tightly attached to the inner wall of the feeding column 3 and can scrape off the material that may be missed by the feeding plate 10. The tight contact between the scraper block 11 and the inner wall of the feeding column 3 ensures the effectiveness of its scraping, while its fixed connection with the feeding plate 10 ensures their coordinated work.

[0032] Secondly, the outer wall of the scraper block 11 is shovel-shaped, with the edges of the shovel-shaped portion being curved. This shovel-shaped design allows the scraper block 11 to scoop up and scrape down materials during the scraping process, much like a shovel. When the scraper block 11 moves upward, it scoops up materials adhering to the column wall, and when it moves downward, it scrapes the materials down, thus achieving bidirectional cleaning. The curved edges prevent the scraper block 11 from scratching the inner wall of the discharge column 3 during scraping, ensuring the smoothness of the column wall and facilitating smooth material flow. Simultaneously, this shovel-shaped structure can adapt to materials of varying thicknesses; whether it's a thick accumulation of material or a thin residue, the scraper block 11 can effectively clean it.

[0033] Finally, a sealing gasket is installed at the connection between the feeding platform 2 and the feeding column 3. The connection between the connecting column 4 and the inner tube tread extruder body 1 is welded, ensuring a firm and stable connection. The sealing gasket is designed to prevent material leakage at the connection between the feeding platform 2 and the feeding column 3. Since the material is in a flowing state within the equipment, if the connection is not sealed, the material may leak out, causing waste and potentially polluting the surrounding environment. The sealing gasket is typically made of materials with good sealing properties, such as rubber or silicone, which can tightly fill the gaps at the connection, forming an effective sealing barrier. The welded connection between the connecting column 4 and the inner tube tread extruder body 1 ensures the robustness of the entire equipment structure. Welding allows the connecting column 4 and the body 1 to form a solid whole, capable of withstanding greater external forces, preventing loosening or deformation during equipment operation, thus ensuring the normal operation and service life of the equipment.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A bicycle inner tube tread extruder, characterized in that, The device includes an inner tube tread extruder body (1), on which a feeding platform (2) is provided. A feeding column (3) is fixedly connected to the upper end of the feeding platform (2). A connecting column (4) is fixedly connected to the upper end of the inner tube tread extruder body (1). A connecting plate (5) is fixedly connected to the connecting column (4). A motor (7) is fixedly connected to the connecting plate (5). A rotating rod (6) is fixedly connected to the output end of the motor (7) through the connecting plate (5). A connecting rod (8) is fixedly connected to the outer end of the rotating rod (6). A scraper (9) is fixedly connected to the connecting rod (8).

2. The bicycle inner tube tread extruder according to claim 1, characterized in that, The scraper (9) is wedge-shaped on both sides and is octagonal in shape.

3. A bicycle inner tube tread extruder according to claim 2, characterized in that, The outer wall of the scraper (9) is in contact with the inner wall of the feed column (3), and a smooth metal gasket is bonded to the outer wall of the scraper (9).

4. A bicycle inner tube tread extruder according to claim 1, characterized in that, The connecting rod (8) and the scraper (9) are arranged in three groups, and the scraper (9) is distributed in a triangular shape.

5. A bicycle inner tube tread extruder according to claim 1, characterized in that, The feeding column (3) is provided with a feeding plate (10) inside. The feeding plate (10) is fixedly connected to the rotating rod (6) in a winding manner. The feeding plate (10) is located at the columnar opening at the lower end of the feeding column (3).

6. A bicycle inner tube tread extruder according to claim 5, characterized in that, The outer wall of the feeding plate (10) is fixedly connected to a scraper (11), and the scraper (11) is in contact with the inner wall of the feeding column (3).

7. A bicycle inner tube tread extruder according to claim 6, characterized in that, The outer wall of the scraper (11) is shovel-shaped, and the edge of the shovel-shaped part is arc-shaped.

8. A bicycle inner tube tread extruder according to claim 1, characterized in that, A sealing gasket is provided at the connection between the feeding platform (2) and the feeding column (3), and the connection between the connecting column (4) and the inner tube tread extruder body (1) is welded to ensure a firm and stable connection.