Alloy module and alloy mold
By using a welding process to set up tightly fitting alloy blocks in the alloy mold, the problem of cracking caused by stress concentration in the alloy mold was solved, improving the stability of the production line and reducing maintenance costs.
Patent Information
- Application Number
- CN202422820906.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Alloy molds are prone to stress concentration under high temperature and high pressure conditions, resulting in uneven thermal stress, increasing the risk of cracking, affecting the stability and efficiency of the production line, and increasing maintenance and replacement costs.
The design employs an alloy module approach, in which multiple alloy blocks are deposited on the substrate using a welding process. Adjacent alloy blocks are tightly bonded together, dispersing stress and reducing the risk of stress concentration.
Reduce the risk of alloy molds cracking, improve production line stability and efficiency, and reduce maintenance and replacement costs.
Smart Images
Figure CN223507767U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, and in particular to an alloy module and an alloy mold. Background Technology
[0002] Alloy molds play a vital role in modern manufacturing and are widely used in processes such as injection molding, die casting, and forging. They are favored for their excellent wear resistance, thermal stability, and corrosion resistance.
[0003] Alloy molds typically employ a monolithic structural design, which can easily lead to stress concentration within the mold under high temperature and pressure conditions. Particularly at hot spots, the distribution of thermal stress is often uneven, causing some areas to bear excessive stress and increasing the risk of cracking. The susceptibility of alloy molds to cracking not only affects the stability and efficiency of the production line but also increases maintenance and replacement costs. Utility Model Content
[0004] To address the aforementioned technical problems, the purpose of this utility model is to provide an alloy module and an alloy mold, which aim to reduce the occurrence of cracking.
[0005] The technical solution provided by this utility model is as follows:
[0006] An alloy module, comprising:
[0007] substrate;
[0008] Multiple alloy blocks are sequentially disposed on the substrate through a welding process, and adjacent alloy blocks are tightly bonded together.
[0009] Furthermore, the plurality of alloy blocks are arranged in at least one row and multiple columns, and each row of alloy blocks includes:
[0010] Two Class I alloy blocks are located at both ends of each row;
[0011] At least one second-class alloy block is disposed between two first-class alloy blocks.
[0012] Furthermore, the first type of alloy block has a prism structure, and the upper and lower bases of the prism are right trapezoids;
[0013] The second type of alloy block has a parallelepiped structure, and the top and bottom surfaces of the parallelepiped are parallelograms;
[0014] The hypotenuse of the right trapezoid and the hypotenuse of the parallelogram are parallel and of equal length, so that the first type of alloy block and the second type of alloy block can fit together tightly.
[0015] Furthermore, the two adjacent interior angles of the parallelogram are 60 degrees and 120 degrees, respectively;
[0016] The two interior angles corresponding to the hypotenuse of the right trapezoid are 60 degrees and 120 degrees, respectively.
[0017] The 60-degree interior angle of the parallelogram matches the 120-degree interior angle of the right trapezoid, and the 120-degree interior angle of the parallelogram matches the 60-degree interior angle of the right trapezoid, so that the first type of alloy block and the second type of alloy block can fit together tightly.
[0018] Furthermore, the short side of the right trapezoid corresponding to the first type of alloy block is 22 mm long, the long side is 28 mm long, and the distance between the short side and the long side is 10 mm.
[0019] The second type of alloy block has a length of 16.7 mm and a width of 10 mm.
[0020] Furthermore, the plurality of alloy blocks are arranged in a five-row, multi-column structure, wherein the third row is provided with fasteners for fastening the plurality of alloy blocks onto the substrate.
[0021] On the other hand, the present invention also provides an alloy mold, comprising a plurality of alloy modules as described in any of the above embodiments.
[0022] Compared with the prior art, the alloy module provided by this utility model embodiment has at least the following technical effects:
[0023] The alloy module includes a substrate and multiple alloy blocks sequentially disposed on the substrate through a welding process, with adjacent alloy blocks tightly bonded together. This arrangement reduces stress concentration, thereby reducing the risk of cracking, which in turn improves the stability and efficiency of the production line and reduces maintenance and replacement costs.
[0024] The alloy mold includes the alloy module in the above embodiments, and therefore has the technical effects of the alloy module embodiments, which will not be repeated here. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a top view of the alloy module in one embodiment of the present invention;
[0027] Figure 2 This is a schematic diagram of the main structure of the alloy module in one embodiment of the present invention;
[0028] Figure 3 This is a schematic diagram of the structure of the first type of alloy block in one embodiment of the present invention;
[0029] Figure 4 This is a top view of the alloy module in another embodiment of the present invention.
[0030] Figure label:
[0031] 10. Substrate; 20. Alloy block; 21. Type I alloy block; 211. Short side; 212. Long side; 22. Type II alloy block; 30. Fastener. Detailed Implementation
[0032] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.
[0034] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" or "several" means two or more, unless otherwise explicitly specified.
[0036] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0037] Alloy molds typically employ an integral structural design. Under high temperature and high pressure conditions, stress concentration easily occurs inside the mold. This concentration can trigger the formation of microcracks, which, under continuous stress, develop into macrocracks, ultimately leading to rupture. To reduce the occurrence of rupture, this invention provides the following embodiments.
[0038] Please refer to the attached document. Figure 1 To be continued Figure 4 As shown, one embodiment of this utility model provides an alloy module, including a substrate 10 and a plurality of alloy blocks 20. The plurality of alloy blocks 20 are sequentially disposed on the substrate 10 by a welding process, and adjacent alloy blocks 20 are tightly bonded together. When the alloy module is subjected to external force or thermal stress, the plurality of alloy blocks 20 help to disperse the pressure and prevent local areas from cracking due to stress concentration, thereby improving the overall durability and strength of the alloy module.
[0039] In this embodiment, the alloy module includes a substrate 10 and a plurality of alloy blocks 20 sequentially disposed on the substrate 10 by a welding process, with adjacent alloy blocks 20 being tightly bonded together. This arrangement reduces the concentration of stress phenomena, thereby reducing the risk of cracking, and thus improving the stability and efficiency of the production line, while reducing maintenance and replacement costs.
[0040] In some optional embodiments, multiple alloy blocks 20 are arranged in at least one row and multiple columns, with each row comprising two first-type alloy blocks 21 and at least one second-type alloy block 22. The two first-type alloy blocks 21 are located at both ends of each row; the at least one second-type alloy block 22 is disposed between the two first-type alloy blocks 21. The number of second-type alloy blocks 22 is selected appropriately based on the size of the alloy module to meet the needs of different application scenarios. Specifically, larger alloy modules require more second-type alloy blocks 22, while smaller alloy modules require fewer second-type alloy blocks 22. Common alloy module specifications include: 320mm × 50mm, 250mm × 50mm, 200mm × 50mm, 150mm × 50mm, and 100mm × 50mm, etc.
[0041] In some optional embodiments, the first type of alloy block 21 has a prism structure, with the upper and lower bases being right trapezoids; the second type of alloy block 22 has a parallelepiped structure, with the upper and lower bases being parallelograms. The hypotenuses of the right trapezoids and the parallelepipeds are parallel and of equal length, allowing the first type of alloy block 21 and the second type of alloy block 22 to fit tightly together. The height of the first type of alloy block 21 and the height of the second type of alloy block 22 are the same, so that after the first type of alloy block 21 and the second type of alloy block 22 are welded onto the substrate 10, their upper surfaces are flush.
[0042] In this embodiment, the first type of alloy block 21 is set as a prism structure with right-angled trapezoids on the top and bottom surfaces, while the second type of alloy block 22 is set as a parallelepiped structure. This allows two adjacent alloy blocks 20 in each row to fit tightly together through inclined surfaces, thereby improving the overall stability of the alloy module structure.
[0043] In some optional embodiments, the two adjacent interior angles of the parallelogram are 60 degrees and 120 degrees, respectively; the two interior angles corresponding to the hypotenuse of the right trapezoid are 60 degrees and 120 degrees, respectively; the 60-degree interior angle of the parallelogram matches the 120-degree interior angle of the right trapezoid, and the 120-degree interior angle of the parallelogram matches the 60-degree interior angle of the right trapezoid, so that the first type of alloy block 21 and the second type of alloy block 22 can fit tightly together.
[0044] In one specific embodiment, the right-angled trapezoid corresponding to the first type of alloy block 21 has a short side 211 length of 22 mm, a long side 212 length of 28 mm, and a distance of 10 mm between the short side 211 and the long side 212; the second type of alloy block has a length of 16.7 mm and a width of 10 mm (this width refers to the distance between two parallel sides of 16.7 mm in length). When the alloy module is 250 mm × 50 mm, the multiple alloy blocks 20 are arranged in a five-row structure, with each row containing two first-type alloy blocks 21 and twelve second-type alloy blocks 22. When the alloy module is 100 mm × 50 mm, the multiple alloy blocks 20 are arranged in a five-row structure, with each row containing two first-type alloy blocks 21 and three second-type alloy blocks 22. When the alloy module is 200mm × 50mm, multiple alloy blocks 20 are arranged in a five-row structure, and each row of alloy blocks includes two first-class alloy blocks 21 and three second-class alloy blocks 22.
[0045] In some optional embodiments, the multiple alloy blocks 20 are arranged in a five-row, multi-column structure, with fasteners 30 provided in the third row. The fasteners 30 are used to secure the multiple alloy blocks 20 to the substrate 10. It should be further noted that if the required size of the alloy module is large, multiple fasteners 30 can be provided according to specific needs to enhance the overall structural stability of the alloy module.
[0046] On the other hand, one embodiment of this utility model provides an alloy mold, comprising a plurality of alloy modules as described in any of the above embodiments. In some specific embodiments, the alloy module may be a wall tile module and a Leica press module. It should be further noted that the alloy mold includes the alloy modules in the above embodiments, and therefore possesses the technical effects of the alloy module embodiments, which will not be elaborated further here.
[0047] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An alloy module, characterized in that, include: substrate; Multiple alloy blocks are sequentially disposed on the substrate through a welding process, and adjacent alloy blocks are tightly bonded together.
2. The alloy module according to claim 1, characterized in that, The plurality of alloy blocks are arranged in at least one row and multiple columns, and each row of alloy blocks includes: Two Class I alloy blocks are located at both ends of each row; At least one second-class alloy block is disposed between two first-class alloy blocks.
3. The alloy module according to claim 2, characterized in that, The first type of alloy block has a prism structure, and the upper and lower bases of the prism are right trapezoids; The second type of alloy block has a parallelepiped structure, and the top and bottom surfaces of the parallelepiped are parallelograms; The hypotenuse of the right trapezoid and the hypotenuse of the parallelogram are parallel and of equal length, so that the first type of alloy block and the second type of alloy block can fit together tightly.
4. The alloy module according to claim 3, characterized in that, The two adjacent interior angles of the parallelogram are 60 degrees and 120 degrees, respectively; The two interior angles corresponding to the hypotenuse of the right trapezoid are 60 degrees and 120 degrees, respectively. The 60-degree interior angle of the parallelogram matches the 120-degree interior angle of the right trapezoid, and the 120-degree interior angle of the parallelogram matches the 60-degree interior angle of the right trapezoid, so that the first type of alloy block and the second type of alloy block can fit together tightly.
5. The alloy module according to claim 4, characterized in that, The right trapezoid corresponding to the first type of alloy block has a short side length of 22 mm, a long side length of 28 mm, and a distance of 10 mm between the short side and the long side; The second type of alloy block has a length of 16.7 mm and a width of 10 mm.
6. The alloy module according to claim 1, characterized in that, The plurality of alloy blocks are arranged in a five-row, multi-column structure, wherein the third row is provided with fasteners for fastening the plurality of alloy blocks onto the substrate.
7. An alloy mold, characterized in that, It includes multiple alloy modules as described in any one of claims 1 to 6.