Gear transferring, loading and unloading device

Abstract

The utility model provides a gear transfer loading and unloading device which comprises a supporting frame, a first gear containing mechanism, a second gear containing mechanism and a partition plate, the first gear containing mechanism, the second gear containing mechanism and the partition plate are arranged on the supporting frame, the first gear containing mechanism is connected to the top of the supporting frame, and the second gear containing mechanism is connected to the middle of the supporting frame. The first gear storage mechanism is movably arranged in the longitudinal direction, the second gear storage mechanism is movably arranged in the longitudinal direction, the first gear storage mechanism and the second gear storage mechanism are each provided with a plurality of mounting parts for gear sleeving, the partition plate is movably connected to the supporting frame in the vertical direction, and a plurality of through holes for the mounting parts to penetrate through are formed in the partition plate. And the through holes and the mounting parts of the second gear storage mechanism are arranged in a one-to-one correspondence manner. In this way, the transfer amount is increased through the two storage mechanisms, and the mounting parts can separately store the gears at intervals, so that the gears cannot collide with one another in the transfer process, and mutual damage is avoided; and the partition plates are adopted, so that the number of storage layers of the second gear storage mechanism can be increased, and the transportation number is increased.

Description

Technical Field

[0001] This utility model relates to the field of gear transfer technology, and in particular to a gear transfer loading and unloading device. Background Technology

[0002] The control of key quality points in electric mechanisms can directly affect the safe operation of the entire power grid. Gears play an important role in the quality stability of some components of electric mechanisms. When processing and installing power grid components, a large number of gears need to be transported to the site in advance.

[0003] In existing technologies, gears are typically stacked directly into a transport vehicle for transport. This inevitably leads to collisions during transport, which can damage the gears and affect the accuracy of the components. Furthermore, the haphazard stacking during transport makes it impossible to categorize gears of the same type. During unloading, gears must be sorted by type one by one, which affects loading and unloading efficiency.

[0004] Therefore, it is necessary to propose a gear transfer and loading / unloading device to solve or at least alleviate the above-mentioned defects. Utility Model Content

[0005] The main purpose of this utility model is to provide a gear transfer and loading / unloading device to solve the problem that the disorderly stacking of gears in the prior art is prone to collisions, which affects the accuracy of the components.

[0006] To achieve the above objectives, this utility model provides a gear transfer and loading / unloading device, including a support frame and a first gear storage mechanism, a second gear storage mechanism, and a partition plate disposed on the support frame; wherein,

[0007] The first gear storage mechanism is connected to the top of the support frame;

[0008] The second gear storage mechanism is connected to the middle of the support frame and is spaced below the first gear storage mechanism, and the second gear storage mechanism is movably arranged in the longitudinal direction.

[0009] Both the first gear storage mechanism and the second gear storage mechanism have multiple mounting portions for gear mounting, and the multiple mounting portions are spaced apart.

[0010] The partition plate is vertically movably connected to the support frame and positioned above the second gear storage mechanism. The partition plate has multiple through holes for the mounting part to pass through, and the through holes correspond one-to-one with the mounting part of the second gear storage mechanism.

[0011] Preferably, the first gear storage mechanism includes a first storage plate, the second gear storage mechanism includes a second storage plate, and the mounting portion is a stepped column extending vertically.

[0012] The first storage plate is connected to the top of the support frame, and the second storage plate is connected to the middle of the support frame and is spaced apart below the first storage plate. Both the first and second storage plates are provided with a plurality of horizontally spaced mounting hole groups. Each mounting hole group includes a plurality of vertically spaced mounting holes, and each mounting hole is fitted with a stepped column.

[0013] Preferably, the support frame is cuboid in shape, and slides are formed on both sides of the support frame that protrude inward in the horizontal direction. A longitudinal slide is formed in the slide, and the bottom end of the second storage plate is slidably connected to the longitudinal slide.

[0014] Preferably, the system further includes two longitudinally opposed limiting components disposed on the outside of the support frame. Each limiting component includes two transversely opposed limiting units. Each limiting unit includes a pin, a limiting plate, and a limiting bolt. The pin is connected to the outside of the support frame. One end of the limiting plate is rotatably connected to the pin, and the other end of the limiting plate abuts against the second storage plate. A limiting hole is provided on the limiting plate, and the limiting plate extends into the support frame through the limiting bolt to be fixedly connected to the support frame.

[0015] Preferably, the support frame is further provided with four vertical sliding grooves extending vertically, and the four vertical sliding grooves are distributed in a matrix on the inner side of the support frame. The four ends of the partition plate are provided with protrusions extending outward in the horizontal direction, and the partition plate is connected to the vertical sliding grooves through the protrusions so as to be movably arranged vertically.

[0016] Preferably, it further includes a longitudinally adjustable stop screw. The support frame has four longitudinally extending stop holes. Each vertical slide groove is provided with a corresponding stop hole. The stop hole is connected to the vertical slide groove and is located near the top of the vertical slide groove. One end of the stop screw passes through the stop hole and extends into the vertical slide groove.

[0017] Preferably, the hole diameters in each of the mounting hole groups are consistent, and the hole diameters of the mounting hole groups gradually decrease laterally from one end to the other.

[0018] Preferably, it further includes two supporting angle steels arranged laterally opposite each other. The supporting angle steels are fixed to the inside of the supporting frame and extend longitudinally. The bottom of the first storage plate is bolted to the supporting angle steels.

[0019] Preferably, it also includes a lifting hook, which is connected to the top outer side of the support frame.

[0020] Preferably, it also includes four load-bearing columns arranged in a matrix, the load-bearing columns being fixed to the bottom of the support frame.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] This utility model provides a gear transfer and unloading device, including a support frame and a first gear storage mechanism, a second gear storage mechanism, and a partition plate disposed on the support frame. The first gear storage mechanism is connected to the top of the support frame, and the second gear storage mechanism is connected to the middle of the support frame and spaced below the first gear storage mechanism, and is longitudinally movably arranged. Both the first and second gear storage mechanisms have multiple mounting parts for gears to be fitted, which are spaced apart. The partition plate is vertically movably connected to the support frame and disposed above the second gear storage mechanism. The partition plate has multiple through holes for the mounting parts to pass through, and the through holes correspond one-to-one with the mounting parts of the second gear storage mechanism. This increases the transfer capacity per operation through the two storage mechanisms, while the mounting parts can separately and spacedly store gears, preventing gears from colliding and damaging each other during transfer, thus ensuring component precision and quality. Furthermore, the partition plate increases the number of storage layers in the second gear storage mechanism, increasing the number of gears transferred per operation and improving transfer efficiency. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0024] Figure 1 This is a three-dimensional schematic diagram of the overall structure in one embodiment of the present utility model;

[0025] Figure 2 This is a side view of the overall structure in one embodiment of the present utility model;

[0026] Figure 3 This is a plan view of the partition plate in one embodiment of the present utility model;

[0027] Figure 4 for Figure 1 A magnified view of a portion of point A in the middle.

[0028] The purpose, features, and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings.

[0029] Explanation of icon numbers:

[0030] 10. First gear storage mechanism; 110. First storage plate; 20. Second gear storage mechanism; 210. Second storage plate; 30. Divider plate; 310. Through hole; 320. Protrusion; 40. Support frame; 410. Slide block; 411. Longitudinal slide rail; 420. Limiting unit; 421. Pin; 422. Limiting plate; 423. Limiting bolt; 430. Vertical slide groove; 440. Stop screw; 450. Support angle steel; 460. Lifting hook; 470. Load-bearing column; 50. Mounting part; 510. Step column. Detailed Implementation

[0031] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0034] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0035] Please see the appendix Figure 1-4This utility model provides a gear transfer and unloading device in one embodiment, comprising a support frame 40 and a first gear storage mechanism 10, a second gear storage mechanism 20, and a partition plate 30 disposed on the support frame 40. First, it should be noted that in this application, "longitudinal" refers to the length direction of the support frame 40, and "lateral" refers to the width direction of the support frame 40. Unlike existing technologies where gears are typically stacked directly into a transfer vehicle, which inevitably leads to collisions during transport and can damage the gears, affecting their operational accuracy, this device addresses these shortcomings by providing a gear transfer and unloading device, as follows:

[0036] The first gear storage mechanism 10 is connected to the top of the support frame 40; the second gear storage mechanism 20 is connected to the middle of the support frame 40 and is spaced apart below the first gear storage mechanism 10, and the second gear storage mechanism 20 is movably arranged longitudinally; both the first gear storage mechanism 10 and the second gear storage mechanism 20 have multiple mounting portions 50 for gear mounting, and the multiple mounting portions 50 are spaced apart; the partition plate 30 is movably connected to the support frame 40 vertically and is arranged above the second gear storage mechanism 20, and the partition plate 30 has multiple through holes 310 for the mounting portions 50 to pass through, and the through holes 310 correspond one-to-one with the mounting portions 50 of the second gear storage mechanism 20.

[0037] Specifically, the gear transfer and unloading device in this application includes a support frame 40, a first gear storage mechanism 10, a second gear storage mechanism 20, and a partition plate 30. The support frame 40 is used for the installation and connection of the first gear storage mechanism 10, the second gear storage mechanism 20, and the partition plate 30. The first gear storage mechanism 10 and the second gear storage mechanism 20 are used to store gears from different batches respectively, so as to increase the number of gears transferred at one time and improve the transfer efficiency. However, since adding another storage mechanism would increase the production cost and require increasing the height of the entire structure, which would be inconvenient for transfer, the partition plate 30 can be added to further divide the mounting part 50 of the second gear storage mechanism 20 into two layers, so as to achieve the effect of one mounting part 50 serving multiple purposes.

[0038] The first gear storage mechanism 10 and the second gear storage mechanism 20 are vertically spaced to ensure sufficient spacing for gear assembly and disassembly. Considering that a centrally located second gear storage mechanism 20 would be inconvenient for technicians, it is designed to be longitudinally movable. This allows the second gear storage mechanism 20 to be pulled out when gears need to be disassembled or reassembled, providing sufficient space and improving efficiency. Furthermore, to prevent impact during transport, both the first gear storage mechanism 10 and the second gear storage mechanism 20 are equipped with multiple spaced mounting portions 50 for gear mounting. These mounting portions 50 prevent gears from colliding during transport, ensuring gear precision. Preferably, after a layer of gears is installed on the mounting portion 50 of the second gear storage mechanism 20, if it is necessary to increase the number of gears transferred at one time, the partition plate 30 can be set on the bottom gear, and the gear to be added can be fitted onto the mounting portion 50 of the second gear storage mechanism 20 and set above the partition plate 30. In this way, there will be no collision between two vertically adjacent gears on each mounting portion 50, and the number of gears transferred at one time is increased, which greatly improves the transfer efficiency. Therefore, multiple through holes 310 are opened on the partition plate 30 for the mounting portion 50 to pass through, so that the protruding part can be fitted onto a new batch of gears. The partition plate 30 is vertically movable so that when installing the bottom gear, the partition plate 30 can be raised first to facilitate installation. After the bottom gear is installed, the partition plate 30 can be lowered to lay on the bottom gear for a new batch of gears to be fitted.

[0039] In a preferred embodiment of this utility model, the first gear storage mechanism 10 includes a first storage plate 110, the second gear storage mechanism 20 includes a second storage plate 210, and the mounting part 50 is a stepped column 510 extending vertically. The first storage plate 110 is connected to the top of the support frame 40, and the second storage plate 210 is connected to the middle of the support frame 40 and spaced below the first storage plate 110. Both the first storage plate 110 and the second storage plate 210 are provided with a plurality of horizontally spaced mounting hole groups. Each mounting hole group includes a plurality of longitudinally spaced mounting holes, and each mounting hole is fitted with a stepped column 510.

[0040] It should be noted that the gear storage mechanism adopts a storage plate for the mounting part 50 to be installed and connected. In a preferred embodiment, the mounting part 50 is a stepped column 510, the column part of which can be used for gear fitting. The stepped column 510 can be adapted to different mounting hole sizes to form different column diameters according to different mounting hole sizes, thus adapting to different gear specifications. When the stepped column 510 is smaller than the diameter of the through hole 310, the smaller column diameter part is set below the storage plate, while the matching column diameter is locked in the mounting hole. The column part located above the storage plate is used for gear fitting.

[0041] In a preferred embodiment of the present invention, the support frame 40 is in the shape of a cuboid, and slide seats 410 are formed on both sides of the support frame 40 protruding inward along the lateral direction. A longitudinal slide track 411 extending in the longitudinal direction is opened in the slide seat 410, and the bottom end of the second storage plate 210 is slidably connected to the longitudinal slide track 411.

[0042] It should be noted that the support frame 40 can be configured as a rectangular frame, which provides greater stability and facilitates the installation of the storage plate. To facilitate the longitudinal pulling and moving of the second storage plate 210, slide blocks 410 are formed on both sides of the support frame 40, protruding inwards laterally. The slide blocks 410 are used for the installation and connection of the second storage plate 210, and a longitudinal slide rail 411 is provided in the slide block 410. The longitudinal slide rail 411 allows the second storage plate 210 to be slidably set, thus enabling the second storage plate 210 to be pulled and slid along the longitudinal slide rail 411. When it is inconvenient to disassemble or assemble gears, it can be pulled out to increase the operating space. It should be noted that the storage plates in this application can all be made of channel steel, and a flange is formed on the bottom of the channel steel, protruding inwards laterally. The bottom flange of the second storage plate 210 can be easily slidably connected to the longitudinal slide rail 411, making installation and connection convenient.

[0043] In a preferred embodiment of this utility model, two limiting components are further provided longitudinally opposite to each other on the outside of the support frame 40. Each limiting component includes two limiting units 420 provided laterally opposite to each other. Each limiting unit 420 includes a pin 421, a limiting plate 422, and a limiting bolt 423. The pin 421 is connected to the outside of the support frame 40. One end of the limiting plate 422 is rotatably connected to the pin 421, and the other end of the limiting plate 422 abuts against the second storage plate 210. A limiting hole is provided on the limiting plate 422. The limiting plate 422 extends into the support frame 40 through the limiting hole via the limiting bolt 423 to be fixedly connected to the support frame 40.

[0044] It is worth noting that, considering factors such as power during the transfer process, and given that the second storage plate 210 is longitudinally pullable and movable, two limiting components are added to restrict the displacement of the second storage plate 210 during transfer, in order to facilitate its detachment. Each limiting component includes two limiting units 420 arranged laterally opposite each other. Each limiting unit 420 is used to limit the displacement of one end of the second storage plate 210, and specifically includes a pin 421, a limiting plate 422, and a limiting bolt 423. The pin 421 is used to enable the limiting plate 422 to be rotatably set. During transport, the limiting plate 422 is rotated via the pin 421 to abut against the second storage plate 210, thereby achieving a limiting function. When it is necessary to pull or move the device, the limiting plate 422 is rotated via the pin 421 to open, thereby canceling the limiting function. The limiting bolt 423 is used to fix the limiting plate 422 when limiting is required, so as to prevent the limiting plate 422 from rotating on its own and losing the limiting effect. Therefore, when limiting is required, the limiting bolt 423 is tightened to pass through the limiting hole and extend into the hole on the column of the support frame 40 to fix the limiting plate 422. When it is necessary to release the limiting function, the limiting bolt 423 is loosened.

[0045] In a preferred embodiment of the present invention, the support frame 40 is further provided with four vertical sliding grooves 430 extending vertically. The four vertical sliding grooves 430 are distributed in a matrix on the inner side of the support frame 40. The four ends of the partition plate 30 are provided with protrusions 320 protruding outward in the horizontal direction. The partition plate 30 is connected to the vertical sliding grooves 430 through the protrusions 320 so as to be movably arranged vertically.

[0046] It is worth noting that the vertical sliding groove 430 is used to facilitate the vertical sliding of the partition plate 30. Considering that the supporting frame 40 is a rectangular frame and the partition plate 30 can maintain uniform movement during sliding, the vertical sliding groove 430 is provided on the inner side of each of the four columns of the supporting frame 40. At the four ends of the partition plate 30, protrusions 320 are correspondingly formed to connect with the vertical sliding groove 430. In this way, the partition plate 30 can slide along the vertical sliding groove 430 through the protrusions 320. It is worth mentioning that when the technician pulls out the second storage plate 210, if the partition plate 30 is in the use state (i.e., laid on the bottom gear), the gear above the partition plate 30 must be disassembled first and the partition plate 30 raised before pulling out the second storage plate 210 to avoid damage to the structure.

[0047] Furthermore, it also includes a longitudinally adjustable stop screw 440. The support frame 40 has four longitudinally extending stop holes. Each vertical sliding groove 430 is provided with a corresponding stop hole. The stop hole is connected to the vertical sliding groove 430 and is located near the top of the vertical sliding groove 430. One end of the stop screw 440 passes through the stop hole and extends into the vertical sliding groove 430.

[0048] It should be noted that the stop screw 440 is used to stop the partition plate 30 at the top of the vertical sliding groove 430 when the partition plate 30 is not needed. By connecting the stop hole through which the stop screw 440 passes with the vertical sliding groove 430, when the partition plate 30 is raised to the top of the vertical sliding groove 430, the stop screw 440 is tightened to extend into the vertical sliding groove 430, so that all four ends of the partition plate 30 are set on the stop screw 440, thus preventing it from sagging. When the partition plate 30 is needed, the stop screw 440 is unscrewed to cancel the stopping effect.

[0049] Furthermore, the diameter of each of the mounting hole groups is consistent, and the diameter of the mounting hole groups gradually decreases laterally from one end to the other.

[0050] It should be understood that, in a preferred embodiment, the hole diameter in each mounting hole group is consistent to ensure that the gears are from the same batch and of the same model. This facilitates sorting during unloading. The hole diameter of the mounting hole group gradually decreases laterally from one end to the other, which allows a storage mechanism to store gears of different specifications and models at the same time, enabling diverse transport and easy classification.

[0051] Furthermore, it also includes two support angle steels 450 arranged laterally opposite each other. The support angle steels 450 are fixed to the inside of the support frame 40 and extend longitudinally. The bottom of the first storage plate 110 is bolted to the support angle steels 450.

[0052] It should be noted that the supporting angle steel 450 is used for the installation of the first storage plate 110. Similar to the second storage plate 210, the first storage plate 110 can also be in the form of channel steel, and a flange is formed by protruding inward along the horizontal direction at the bottom. In this way, the flange at the bottom of the first storage plate 110 is connected to the supporting angle steel 450 by bolts, which is convenient for processing and assembly, and easy to disassemble.

[0053] Furthermore, it also includes a lifting hook 460, which is connected to the top outer side of the support frame 40.

[0054] It should be noted that the lifting hook 460 is used for the crane to suspend and transport the entire device with the gears in place, so as to lift it onto the transfer vehicle.

[0055] Furthermore, it also includes four load-bearing columns 470 arranged in a matrix, the load-bearing columns 470 being fixed to the bottom of the support frame 40.

[0056] Understandably, given the large number of products placed on the device, the load-bearing column 470 can be made of solid steel to increase the load-bearing capacity of the structure, and this will also make it more stable when placed on the transport vehicle.

[0057] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A gear transfer and loading / unloading device, characterized in that, It includes a support frame and a first gear storage mechanism, a second gear storage mechanism, and a partition plate disposed on the support frame; wherein, The first gear storage mechanism is connected to the top of the support frame; The second gear storage mechanism is connected to the middle of the support frame and is spaced below the first gear storage mechanism, and the second gear storage mechanism is movably arranged in the longitudinal direction. Both the first gear storage mechanism and the second gear storage mechanism have multiple mounting portions for gear mounting, and the multiple mounting portions are spaced apart. The partition plate is vertically movably connected to the support frame and positioned above the second gear storage mechanism. The partition plate has multiple through holes for the mounting part to pass through, and the through holes correspond one-to-one with the mounting part of the second gear storage mechanism.

2. The gear transfer and loading / unloading device according to claim 1, characterized in that, The first gear storage mechanism includes a first storage plate, the second gear storage mechanism includes a second storage plate, and the mounting portion is a stepped column extending vertically. The first storage plate is connected to the top of the support frame, and the second storage plate is connected to the middle of the support frame and is spaced apart below the first storage plate. Both the first and second storage plates are provided with a plurality of horizontally spaced mounting hole groups. Each mounting hole group includes a plurality of vertically spaced mounting holes, and each mounting hole is fitted with a stepped column.

3. The gear transfer and loading / unloading device according to claim 2, characterized in that, The support frame is rectangular, and slides are formed on both sides of the support frame that protrude inward in the horizontal direction. A longitudinal slide is formed in the slide, and the bottom end of the second storage plate is slidably connected to the longitudinal slide.

4. The gear transfer and loading / unloading device according to claim 3, characterized in that, It also includes two longitudinally opposite limiting components disposed on the outside of the support frame. Each limiting component includes two transversely opposite limiting units. Each limiting unit includes a pin, a limiting plate, and a limiting bolt. The pin is connected to the outside of the support frame. One end of the limiting plate is rotatably connected to the pin, and the other end of the limiting plate abuts against the second storage plate. A limiting hole is provided on the limiting plate. The limiting plate extends into the support frame through the limiting bolt to be fixedly connected to the support frame.

5. The gear transfer and loading / unloading device according to claim 3, characterized in that, The support frame is also provided with four vertical sliding grooves extending vertically. The four vertical sliding grooves are distributed in a matrix on the inner side of the support frame. The four ends of the partition plate are provided with protrusions extending outward in the horizontal direction. The partition plate is connected to the vertical sliding grooves through the protrusions so as to be movably arranged vertically.

6. The gear transfer and loading / unloading device according to claim 5, characterized in that, It also includes a longitudinally adjustable stop screw. The support frame has four longitudinally extending stop holes. Each vertical slide groove is provided with a corresponding stop hole. The stop hole is connected to the vertical slide groove and is located near the top of the vertical slide groove. One end of the stop screw passes through the stop hole and extends into the vertical slide groove.

7. The gear transfer and loading / unloading device according to claim 2, characterized in that, The diameter of each of the mounting hole groups is consistent, and the diameter of the mounting hole groups gradually decreases laterally from one end to the other.

8. The gear transfer and loading / unloading device according to claim 2, characterized in that, It also includes two supporting angle steels arranged laterally opposite each other. The supporting angle steels are fixed to the inside of the supporting frame and extend longitudinally. The bottom of the first storage plate is bolted to the supporting angle steels.

9. The gear transfer and loading / unloading device according to claim 1, characterized in that, It also includes a lifting hook, which is connected to the top outer side of the support frame.

10. The gear transfer and loading / unloading device according to claim 1, characterized in that, It also includes four load-bearing columns arranged in a matrix, which are fixed to the bottom of the support frame.

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