Lead-acid battery pole plate conveying, flapping and tidying mechanism and automatic tidying and stacking device

By designing a lead-acid battery electrode plate conveying and sorting mechanism, and utilizing a drive cylinder and screw system to achieve automated sorting of the electrode plates, the problem of low efficiency in manual palletizing was solved, and production efficiency and automation were improved.

CN223509249UActive Publication Date: 2025-11-04SUZHOU XIAOHAN IND EQUIP CO LTD
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Patent Information

Application Number
CN202423189007.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-04
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The current lead-acid battery plate stacking process relies on manual operation, resulting in low efficiency, high labor intensity, and low automation, making it difficult to meet the automation requirements of modern production lines.

Method used

Design a lead-acid battery electrode plate conveying, tapping and sorting mechanism, including a frame, a tapping mechanism and a spacing adjustment mechanism. The mechanism uses a drive cylinder and screw system to realize automatic tapping and sorting of the electrode plates and spacing adjustment, thereby improving the degree of automation.

Benefits of technology

It realizes the automated tapping and sorting of electrode plates, improves production efficiency, reduces labor intensity, and adapts to the stacking requirements of electrode plates of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lead-acid battery pole plate conveying, flapping and arranging mechanism which comprises a frame, a flapping mechanism and a distance adjusting mechanism, the flapping mechanism is arranged below the frame in a sliding mode, the distance adjusting mechanism is arranged on the frame, and the distance adjusting mechanism is connected with the flapping mechanism; a guide rod is arranged at the bottom of the frame in the length direction of the frame, the flapping mechanism is slidably arranged on the guide rod and comprises at least one group of flapping plates, each flapping plate comprises a side plate and a middle plate, the flapping mechanism further comprises a first driving air cylinder and a second driving air cylinder which are connected with the tops of the side plates and the tops of the middle plates, and the first driving air cylinder is connected with the distance adjusting mechanism. And the conveying, flapping and arranging mechanism is erected on the stacking mechanism. When the stacking mechanism stacks the battery plates, the battery plates are flapped in order through the flapping mechanism from the two sides of the battery plates, and the distance adjusting mechanism can adjust the distance between the flapping plates so as to meet the use requirements of the battery plates of different specifications.
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Description

Technical Field

[0001] This utility model relates to the technical field of lead-acid battery manufacturing, and in particular to a lead-acid battery electrode plate conveying, tapping and sorting mechanism and an automatic sorting and stacking device. Background Technology

[0002] Lead-acid batteries are widely used in transportation, communication, power, energy storage and industrial fields due to their mature technology and cost-effectiveness, as well as their high safety and environmental protection index.

[0003] Battery plates are one of the main components of a storage battery. They are formed by die-casting molten lead using molds. After forming in the die-casting workshop, the battery plates need to be stacked for easy transfer to other workshops for the next process. Additionally, the battery plates also need to be stacked after coating. Currently, battery plate casting machines generally use a hanging and collecting method. The casting machine hangs the cut plates onto a scraping mechanism at the end of the machine, and then workers remove the hung plates, arrange them into stacks, and place them on plate stacking trays. However, this manual collecting and stacking method is not only time-consuming and labor-intensive, increasing the labor intensity of workers and resulting in low work efficiency, but also has a low degree of automation, failing to meet the increasingly high automation requirements of the storage battery industry and making it difficult to achieve full automation of the production line, thus affecting production progress. When stacking plates using a stacking mechanism, the sides of the plates need to be tapped to ensure neat stacking; currently, this process is also mainly done manually. Therefore, the above problems urgently need to be solved. Utility Model Content

[0004] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a lead-acid battery electrode plate conveying, tapping and sorting mechanism and an automatic sorting and stacking device, which is highly efficient, stable and highly automated, while indirectly reducing production costs.

[0005] To achieve the above and other related objectives, this utility model provides the following technical solution:

[0006] A lead-acid battery electrode plate conveying and tapping sorting mechanism includes a frame, a tapping mechanism, and a spacing adjustment mechanism. The tapping mechanism is slidably disposed below the frame, and the spacing adjustment mechanism is disposed on the frame and connected to the tapping mechanism. A guide rod is provided at the bottom of the frame along its length direction, and the tapping mechanism is slidably disposed on the guide rod. The tapping mechanism includes at least a set of tapping plates, each including a side plate and a middle plate. The tapping mechanism also includes a first driving cylinder and a second driving cylinder connected to the top of the side plate and the middle plate. The first driving cylinder is connected to the spacing adjustment mechanism.

[0007] Furthermore, the spacing adjustment mechanism includes a set of mounting plates, positive and negative screws, and a set of guide posts. The mounting plates are located at both ends of the frame, the positive and negative screws are rotatably mounted on the mounting plates, and the guide posts are located on both sides of the mounting plates, with the guide posts positioned on both sides of the positive and negative screws.

[0008] Furthermore, the spacing adjustment mechanism also includes an adjustment plate, with a screw sleeve in the middle and bushings on both sides of the adjustment plate. The screw sleeve cooperates with the positive and negative screws, and the bushings are sleeved on the guide post. The first drive cylinder is connected to the adjustment plate.

[0009] Furthermore, the striking plate is characterized by having bushings at both ends of its top, which are fitted onto the guide rod, and an arc-shaped striking plate at its bottom.

[0010] Furthermore, the clappers on the side plates bend outward at the feed end, while the clappers on the middle plates bend inward at the feed end.

[0011] Furthermore, the frame is a rectangular frame, and at least one cylinder bracket is provided on the frame, which is connected to the second drive cylinder.

[0012] According to another aspect of the present invention, the present invention also provides an automatic sorting and stacking device for lead-acid battery plates, including a lead-acid battery plate conveying, tapping and sorting mechanism as described in any one of the above claims.

[0013] As described above, the lead-acid battery electrode plate conveying, tapping, and sorting mechanism of this utility model has the following beneficial effects:

[0014] 1. This utility model provides a lead-acid battery electrode plate conveying, tapping and sorting mechanism. It is reasonably designed and has a simple structure. It achieves the effect of automatic tapping, sorting, lifting and stacking of battery electrode plates through tapping plates, which meets the needs of modern automated production.

[0015] 2. The spacing of the striking plates can be adjusted through the spacing adjustment mechanism to meet the needs of plate handling of different sizes and specifications, thereby improving the adaptability of the mechanism. Attached Figure Description

[0016] Figure 1 The diagram shown is a structural schematic of a lead-acid battery electrode plate tapping and sorting mechanism according to this utility model.

[0017] Figure 2 The image shown is a top view of a lead-acid battery electrode plate tapping and sorting mechanism according to this utility model.

[0018] Among them, 1. Frame; 11. Guide rod; 12. Cylinder bracket; 2. Tapping mechanism; 21. Side plate; 22. Middle plate; 23. First drive cylinder; 24. Second drive cylinder; 25. Tapping plate; 3. Spacing adjustment mechanism; 31. Mounting plate; 32. Positive and negative screws; 33. Guide column; 34. Adjusting plate; 1000. A lead-acid battery electrode plate conveying, tapping and sorting mechanism. Detailed Implementation

[0019] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0020] Please see Figure 1-2 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0021] like Figure 1 As shown, this utility model provides a lead-acid battery electrode plate conveying and tapping sorting mechanism 1000, including a frame 1, a tapping mechanism 2 and a spacing adjustment mechanism 3. The tapping mechanism 2 is slidably disposed below the frame 1, and the spacing adjustment mechanism 3 is disposed on the frame 1 and connected to the tapping mechanism 2.

[0022] Combination Figure 1-2 The bottom of the frame 1 is provided with a guide rod 11 along its length direction. The slapping mechanism 2 is slidably disposed on the guide rod 11. The slapping mechanism 2 includes at least a set of slapping plates, the slapping plates include a side plate 21 and a middle plate 22. The slapping mechanism 2 also includes a first driving cylinder 23 and a second driving cylinder 24 connected to the top of the side plate 21 and the middle plate 22. The first driving cylinder 23 is connected to the spacing adjustment mechanism 3.

[0023] The spacing adjustment mechanism 3 includes a set of mounting plates 31, positive and negative screws 32, and a set of guide posts 33. The mounting plates 31 are located at both ends of the frame 1. The positive and negative screws 32 are rotatably mounted on the mounting plates 31. The guide posts 33 are located on both sides of the mounting plates 31 and on both sides of the positive and negative screws 32. The spacing adjustment mechanism 3 also includes an adjustment plate 34. A threaded sleeve is provided in the middle of the adjustment plate 34, and bushings are provided on both sides of the adjustment plate 34. The threaded sleeve cooperates with the positive and negative screws 32, and the bushings are sleeved on the guide posts 33. The first drive cylinder 23 is connected to the adjustment plate 34. The adjustment plate 34 is connected to the positive and negative screws 32 through the threaded sleeves, converting the rotational motion of the positive and negative screws 32 into linear motion. Thus, when the positive and negative screws 32 rotate, they can drive the adjustment plate 34 to move. The adjustment plate 34 drives the side plate 21 to move through the first drive cylinder 23, thereby changing the spacing between the side plate 21 and the middle plate 22.

[0024] Preferably, the top two ends of the striking plate are provided with bushings, which are fitted onto the guide rod 11, and the bottom of the striking plate is provided with an arc-shaped striking plate 25. Since the first driving cylinder 23 and the second driving cylinder 24 are staggered, the force of the cylinders acts on one side of the striking plate, which can easily cause the front and rear parts of the striking plate to be asynchronous or jammed during movement. Adding bushings to the striking plate, through the guiding effect of the bushings and the guide rod, allows the striking plate to slide smoothly.

[0025] In addition, the clapper 25 on the side plate 21 is bent outward at the feed end, while the clapper 25 on the middle plate 22 is bent inward at the feed end. A pair of opposing clappers 21 form a hopper opening with a guiding function at the feed end.

[0026] Among them, the frame 1 is a rectangular frame, and at least one cylinder bracket 12 is provided on the frame 1, which is connected to the second drive cylinder 22.

[0027] In another preferred embodiment, the striking plate has a rectangular cutout.

[0028] In another embodiment, the present invention also provides an automatic sorting and stacking device for lead-acid battery plates, including a lead-acid battery plate conveying, tapping and sorting mechanism 1000 as described above.

[0029] The implementation principle of the lead-acid battery electrode plate conveying and patting sorting mechanism 1000 in this utility model is as follows: the patting mechanism consists of two sets. In use, the lead-acid battery electrode plates are conveyed by the chain conveyor belt into the stacking mechanism located below the conveying and patting sorting mechanism. The side plate 21 and the middle plate 22 move closer to each other under the action of the first driving cylinder 23 and the second driving cylinder 24, respectively, and pat the battery electrode plates neatly. The arc-shaped patting plate 25 can pat the electrode plates neatly before they go down from the stacking mechanism. The spacing adjustment mechanism 3 can adjust the spacing between the side plate 21 and the middle plate 22 to meet the different electrode plate usage requirements.

[0030] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A lead-acid battery electrode plate conveying, tapping, and sorting mechanism, characterized in that, The device includes a frame (1), a striking mechanism (2), and a spacing adjustment mechanism (3). The striking mechanism (2) is slidably disposed below the frame (1), and the spacing adjustment mechanism (3) is disposed on the frame (1) and connected to the striking mechanism (2). A guide rod (11) is provided at the bottom of the frame (1) along its length direction. The striking mechanism (2) is slidably disposed on the guide rod (11). The striking mechanism (2) includes at least one set of striking plates. The striking plates include a side plate (21) and a middle plate (22). The striking mechanism (2) also includes a first driving cylinder (23) and a second driving cylinder (24) connected to the top of the side plate (21) and the middle plate (22). The first driving cylinder (23) is connected to the spacing adjustment mechanism (3).

2. The lead-acid battery electrode plate conveying, tapping, and sorting mechanism according to claim 1, characterized in that, The spacing adjustment mechanism (3) includes a set of mounting plates (31), positive and negative screws (32), and a set of guide posts (33). The mounting plates (31) are located at both ends of the frame (1). The positive and negative screws (32) are rotatably mounted on the mounting plates (31). The guide posts (33) are located on both sides of the mounting plates (31) and on both sides of the positive and negative screws (32).

3. The lead-acid battery electrode plate conveying, tapping, and sorting mechanism according to claim 2, characterized in that, The spacing adjustment mechanism (3) further includes an adjustment plate (34), a screw sleeve is provided in the middle of the adjustment plate (34), and bushings are provided on both sides of the adjustment plate (34). The screw sleeve cooperates with the positive and negative screws (32), and the bushings are sleeved on the guide post (33). The first drive cylinder (23) is connected to the adjustment plate (34).

4. The lead-acid battery electrode plate conveying, tapping, and sorting mechanism according to claim 3, characterized in that, The top two ends of the striking plate are provided with bushings, which are sleeved on the guide rod (11), and the bottom of the striking plate is provided with an arc-shaped striking plate (25).

5. A lead-acid battery electrode plate conveying, tapping, and sorting mechanism according to claim 4, characterized in that, The clapper (25) on the side plate (21) is bent outward at the feeding end, and the clapper (25) on the middle plate (22) is bent inward at the feeding end.

6. The lead-acid battery electrode plate conveying, tapping, and sorting mechanism according to claim 4, characterized in that, The frame (1) is a rectangular frame, and at least one cylinder bracket (12) is provided on the frame (1), and the cylinder bracket (12) is connected to the second drive cylinder (24).

7. An automatic sorting and stacking device for lead-acid battery plates, characterized in that, Includes a lead-acid battery electrode plate conveying, tapping and sorting mechanism (1000) as described in any one of claims 1-6.