Plastic film deviation rectifying device

Abstract

The utility model discloses a plastic film deviation rectifying device, and relates to the field of plastic film production, a deviation rectifying mechanism of the plastic film deviation rectifying device comprises an extension frame fixedly connected to the middle of the upper surface of a workbench, the top of the extension frame is fixedly connected with a deviation rectifying plate, and the other two sides of the middle of the surface of the workbench are fixedly connected with fixing blocks; and sliding nuts are slidably connected to the interiors of the upper ends of the fixing blocks correspondingly, the upper ends of the two sliding nuts are fixedly connected with a fixing plate, and an electrode ring is arranged between the deviation rectifying plate and the fixing plate. By means of the deviation rectifying mechanism, it can be ensured that the surface of the plastic film is flat, the defective rate is reduced, the overall quality of the plastic film is improved, the shutdown frequency and time consumption are reduced, the continuous operation efficiency of a production line is improved, the yield of the plastic film can be improved, consumption of raw materials is reduced, the production cost is saved, and the operation stability of equipment can be improved; the maintenance cost is reduced, and meanwhile, the plastic film is prevented from being extruded and damaged in the deviation rectifying process.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of plastic film production, in particular to a plastic film deviation correcting device. BACKGROUND

[0002] In the related process of plastic film, due to various factors such as equipment vibration, uneven winding tension, material instability, etc., the plastic film may deviate from its position. If not corrected in time, it may cause product quality problems such as inaccurate printing, uneven compounding, cutting deviation, etc.

[0003] For example, patent No. 201721889120.7 plastic film deviation correcting device, including base and drive mechanism, the upper end of the winding frame is rotatably connected with winding roller, the upper end of the unwinding frame is rotatably connected with unwinding roller, the winding frame and the unwinding frame are provided with conveying frame, the upper end of the conveying frame is rotatably connected with conveying roller, further including screw, sliding block, deviation correcting frame, deviation correcting part, controller, infrared emitter and infrared receiver which can receive the signal emitted by the infrared emitter, the infrared receiver and the infrared receiver are fixed on the base, the base is provided with stepping motor and rotating frame, in actual use, there are still the following shortcomings:

[0004] The plastic film deviation correcting device of the above-mentioned patent, in actual use, when correcting the deviated plastic film, uses the deviation correcting part. When correcting the plastic film, the deviation correcting part not only cannot help correct the deviation of the plastic film, but also causes the deviation of the plastic film to concentrate on the middle part, resulting in folding and uneven thickness of the plastic film during final winding. Utility model content

[0005] In order to improve the folding and uneven thickness of the plastic film during winding, the present application provides a plastic film deviation correcting device.

[0006] The plastic film deviation correcting device provided by the present application adopts the following technical scheme:

[0007] A plastic film deviation correcting device, comprising a workbench, a winding roller fixedly connected to one side of the surface of the workbench, a motor one fixedly installed on the other side of the surface of the workbench, a winding roller fixedly connected to the output end of the motor one, a deviation correcting mechanism comprising an extension frame fixedly connected to the upper surface of the workbench, a deviation correcting plate fixedly connected to the top of the extension frame, two fixed blocks fixedly connected to the other two sides of the middle of the surface of the workbench, a sliding nut fixedly connected to the inner upper end of each fixed block, a fixed plate fixedly connected to the upper end of the two sliding nuts, and an electrode ring arranged between the deviation correcting plate and the fixed plate.

[0008] By adopting the above technical scheme, the electrode ring can be used to adsorb and correct the plastic film.

[0009] Preferably, the upper end of the fixed block is provided with a square slot one, and a work-shaped column fixed with the cone gear set is rotationally connected between the square slot one and the movable cavity.

[0010] By adopting the above technical scheme, the power of the cone gear set can be transmitted to the ball screw through the work-shaped column.

[0011] Preferably, the middle part of the fixed plate is provided with a square hole, and a work-shaped block slidingly connected with the upper and lower surfaces of the fixed plate is arranged in the square hole.

[0012] By adopting the above technical scheme, the bevel gear one and the bevel gear two can be engaged and transmitted through the work-shaped block.

[0013] Preferably, the work-shaped block is provided with a movable slot in the inside, a C-shaped block is slidingly connected in the movable slot, a square slot two is formed on one side of the upper end of the C-shaped block, a sliding block slidingly connected with the inside of the square slot two is fixedly connected on the other side of the upper end of the C-shaped block, a spring is fixedly connected between the two C-shaped blocks in the middle part, auxiliary slots are symmetrically formed on the inner walls of the two sides of the square hole, a motor two is fixedly installed on the middle part of the lower end of the work-shaped block, and a bevel gear one is fixedly connected with the output end of the motor two.

[0014] By adopting the above technical scheme, the work-shaped block can be clamped and fixed through the C-shaped block, so that the bevel gear one and the bevel gear two are prevented from moving when engaged and transmitted.

[0015] Preferably, the bottom of the fixed plate is symmetrically fixedly connected with two groups of connecting blocks, a rotating column is clamped on the lower end of the connecting block, an annular slot is formed on the surface of the rotating column and matched with the lower end of the connecting block, a bevel gear two engaged with the bevel gear one is fixedly connected with the upper end of the rotating column, an electrostatic generator is fixedly installed on the lower end of the rotating column, and the electrode ring is fixedly installed on the middle part of the outer wall of the rotating column.

[0016] By adopting the above technical scheme, the two sides of the plastic film can be attached to the surface of the deviation rectifying plate through the rotating column.

[0017] Preferably, a flattening roller is arranged between the surface extension frame of the workbench and the winding roller.

[0018] By adopting the above technical scheme, the plastic film can be flattened through the flattening roller, so as to facilitate subsequent winding.

[0019] Preferably, a threaded groove is formed on one side of the unwinding roller and the motor one, and a threaded column is screwedly connected in the threaded groove.

[0020] Through adoption of the technical scheme, the plastic film can be conveniently replaced through the threaded column.

[0021] Preferably, an activity cavity is formed in the lower end of the fixing block, a rotating handle is movably penetrated into the lower end of the fixing block, and a bevel gear set is rotatably connected to the outer wall of the rotating handle and movably arranged in the activity cavity.

[0022] Through adoption of the technical scheme, the height of the fixing plate can be conveniently adjusted through the rotating handle.

[0023] To sum up, the application has at least one of the following beneficial technical effects:

[0024] 1. The over-correction mechanism can ensure the flatness of the plastic film surface, reduce the rate of defective products, improve the overall quality of the plastic film, reduce the number and time of downtime, improve the continuous operation efficiency of the production line, improve the yield of the plastic film, reduce the consumption of raw materials, save production costs, improve the running stability of the equipment, and reduce maintenance costs.

[0025] 2. The electrostatic generator and the electrode ring can correct the plastic film while reducing excessive contact with the plastic film, only realizing adhesion, avoiding extrusion damage to the plastic film during correction, and better protecting the original performance of the plastic film. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 FIG. 1 is a perspective view of a plastic film correction device according to the application;

[0027] Figure 2 FIG. 2 is a schematic view of a correction mechanism of the plastic film correction device according to the application;

[0028] Figure 3 FIG. 3 is a sectional view of the correction mechanism of the plastic film correction device according to the application;

[0029] Figure 4 FIG. 4 is a partial view of the correction mechanism of the plastic film correction device according to the application;

[0030] Figure 5 FIG. 5 is a schematic view of the meshing of a bevel gear set of the plastic film correction device according to the application.

[0031] FIG. 1 is a schematic view of the meshing of a bevel gear set of the plastic film correction device according to the application.

[0032] 2. Correction mechanism; 201. Threaded groove; 202. Threaded column; 203. Extension frame; 204. Correction plate; 205. Fixing block; 206. Movable cavity; 207. Rotating handle; 208. Conical wheel assembly; 209. Square groove one; 210. I-shaped column; 211. Ball screw; 212. Sliding nut; 213. Fixing plate;

[0033] 214. Square hole; 215. I-shaped block; 216. Movable groove; 217. C-shaped block; 218. Square groove two; 219. Sliding block; 220. Spring; 221. Auxiliary groove; 222. Motor two; 223. Bevel gear one; 224. Connecting block; 225. Rotating column; 226. Annular groove; 227. Bevel gear two; 228. Static generator; 229. Electrode ring; 230. Flattening roller. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1 —5 provides further details regarding this application.

[0035] This application discloses a plastic film correction device.

[0036] The observation views of this device (front, rear, left, right) are attached. Figure 1 For reference.

[0037] Example 1

[0038] Reference Figures 1-4 A plastic film correction device includes a workbench 1, a bottom of an unwinding roller 101 fixedly connected to one side of the upper surface of the workbench 1, a bottom of a motor 102 fixedly connected to the other side of the upper surface of the workbench 1, one end of a take-up roller 103 fixedly connected to the output end of the motor 102, a correction mechanism 2 including an extension frame 203 fixedly connected to the middle of the upper surface of the workbench 1, a threaded groove 201 formed at the other end of the take-up roller 103, one end of a threaded post 202 threadedly connected to the inside of the threaded groove 201, and a correction plate 204. The bottom is fixedly connected to the top of the extension frame 203. The bottom of the fixed block 205 is fixedly connected to the other two sides of the middle of the upper surface of the workbench 1. The movable cavity 206 is opened inside the lower end of the fixed block 205. One side of the rotating handle 207 is rotatably connected to the inner wall of the movable cavity 206 at the lower end of the fixed block 205. The conical gear set 208 is composed of bevel gear three and bevel gear four, which mesh with each other. The middle part of bevel gear three of the conical gear set 208 is fixedly connected to the outer wall of one side of the rotating handle 207. The conical gear set 208 moves inside the movable cavity 206.

[0039] The square groove one 209 is non-throughly arranged in the middle upper end of the fixed block 205, the middle part of the I-shaped column 210 is rotatably connected and clamped between the movable cavity 206 and the square groove one 209 of the fixed block 205, the two ends of the I-shaped column 210 are fixedly connected with the upper end of the bevel gear four of the cone gear set 208 and the lower end of the ball screw 211 respectively, the outer part of the sliding nut 212 is slidably connected in the inner part of the square groove one 209, the sliding nut 212 is threadedly connected with the outer part of the ball screw 211, the bottom of the fixed plate 213 is fixedly connected with the top of the two sliding nuts 212 respectively, the square hole 214 is throughly arranged in the middle part of the fixed plate 213, the middle part of the I-shaped block 215 is slidably connected and clamped in the inner part of the square hole 214, the movable groove 216 is arranged in the middle upper end of the I-shaped block 215, the two C-shaped blocks 217 are slidably arranged in the inner sides of the movable groove 216 respectively, the bottom of one side of the C-shaped block 217 is clamped in the inner part of the auxiliary groove 221, the square groove two 218 is arranged in one side of one C-shaped block 217, one side of the sliding block 219 is fixedly connected with the other C-shaped block 217 and slidably arranged in the inner part of the square groove two 218, the two ends of the spring 220 are fixedly connected with the surfaces between the two C-shaped blocks 217 respectively, the auxiliary grooves 221 are symmetrically arranged in the inner walls of the square hole 214.

[0040] The shell of the motor two 222 is fixedly installed in the bottom of one side of the I-shaped block 215, one side of the bevel gear one 223 is fixedly connected with the output end of the motor two 222, the top of the two groups of connecting blocks 224 is symmetrically fixedly connected with the bottom of the fixed plate 213, the annular grooves 226 are arranged in the outer walls of the two ends of the rotating column 225, the rotating column 225 is rotatably connected and clamped in the bottom of the connecting block 224 through the annular grooves 226, one side of the bevel gear two 227 is fixedly connected with the upper end of the rotating column 225, the other side of the bevel gear two 227 is engaged with one side of the bevel gear one 223, one side of the shell of the electrostatic generator 228 is fixedly installed in the lower end of the rotating column 225, the inner side of the electrode ring 229 is fixedly installed in the middle outer wall of the rotating column 225, the input end of the electrode ring 229 and the output end of the electrostatic generator 228 are connected through wires from the inner part of the rotating column 225, the bottom of the flattening roller 230 is fixedly connected between the surface winding roller 103 and the correcting plate 204 of the workbench 1.

[0041] Among them, the motor one 102 and the motor two 222 are existing devices, and wires, switches and power interfaces are additionally provided, which are not the main technical features and will not be described here.

[0042] Among them, the electrostatic generator 228 is an existing device, which is composed of a high-voltage power supply, a control circuit and a discharge electrode, which is not the main technical feature and will not be described here.

[0043] The upper 2-10 cm of the winding roller 103 is fixedly provided with an electrostatic eliminator to avoid the adverse effects of wrinkles on the plastic film caused by static electricity. The electrostatic eliminator is not the main technical structure and will not be described here.

[0044] The operator first removes the threaded column 202 from the side of the unwinding roller 101 and the winding roller 103 by rotating the threaded column 202, and then places the middle of the plastic film sleeve that needs to be corrected on the unwinding roller 101 and the collection sleeve on the outside of the winding roller 103. Then, the operator fixes the sleeve by rotating the threaded column 202, and then pulls out one end of the plastic film from the top of the correction plate 204 and into the inside of the flattening roller 230, and then fixes the sleeve on the outside of the winding roller 103 through the middle of the flattening roller 230.

[0045] Then the operator manually rotates the rotating handle 207 on one side of the fixed block 205. Through the rotation of the rotating handle 207, the cone gear set 208 transmits power to the I-beam 210, and the I-beam 210 starts to rotate with the ball screw 211. Through the rotation of the ball screw 211, the sliding nut 212 starts to slide in the square groove 209. Through the sliding of the sliding nut 212, the static generator 228 slowly approaches the plastic film on the surface of the correction plate 204, until the plastic film is in contact with the inclined surface of the correction plate 204. At this time, the operator can determine the position of the plastic film that needs to be corrected according to the amount of plastic film on both sides of the correction plate 204.

[0046] Then connect the motor 102 and the motor 222 to the power supply interface through the wires. Then, the operator manually squeezes the two C-shaped blocks 217. Through the approach of the two C-shaped blocks 217, the spring 220 starts to contract, and the sliding block 219 starts to slide in the square groove 218. The bottom of the two C-shaped blocks 217 slides out of the auxiliary groove 221 in the middle of the fixed plate 213. Then, the operator slides the I-beam 215 in the opposite direction of the plastic film offset according to the offset direction of the plastic film. When the I-beam 215 slides to the leftmost or rightmost side of the fixed plate 213, the operator can release the two C-shaped blocks 217. At this time, the spring 220 inserts the bottom of the C-shaped block 217 into the inside of the auxiliary groove 221 to fix the I-beam 215. At this time, the bevel gear 223 and the bevel gear 227 are engaged.

[0047] When the bevel gear 223 is engaged with the bevel gear 227, the operator energizes the electrostatic generator 228 on the side engaged with the bevel gear 223, at which time the high-voltage power module inside the electrostatic generator 228 converts the input lower voltage into high-voltage output, then forms an electric field through the discharge electrode to generate electrostatic discharge, and finally makes the electrostatic stable inside the electrode ring 229 through the control circuit, at which time the electrode ring 229 adsorbs the plastic film, then the operator starts the motor 102 and the motor 222 through the switch, at which time the plastic film starts to be wound through the rotation of the winding roller 103, and at the same time, the operator adjusts the rotation speed of the motor 222 according to the deviation of the plastic film on the surface of the deviation plate 204, at which time the plastic film can be deviated.

[0048] When the plastic film is wound on the winding roller 103, at this time the electrostatic eliminator on the top of the winding roller 103 is started, and the air around is ionized by the high-voltage power inside the electrostatic eliminator to generate a large number of positive and negative ions, change the charge distribution on the surface of the plastic film, make the charge tend to be balanced, thereby reducing static electricity, and achieving the purpose of neutralizing static electricity.

[0049] The implementation principle of the plastic film deviation correcting device is as follows: the operator fixes the sleeves outside the unwinding roller 101 and the winding roller 103 by rotating the threaded column 202, then manually passes one end of the plastic film from the surface of the deviation plate 204, then passes through the flattening roller 230, and finally fixes it on the sleeve outside the winding roller 103, after completion, the operator rotates the rotating handle 207, the bevel gear set 208 rotates with the ball screw 211 through the work-shaped column 210, the sliding nut 212 starts to slide inside the square groove one 209 through the rotation of the ball screw 211, and the plastic film is attached to the surface of the deviation plate 204, so as to judge the deviation of the plastic film.

[0050] Then the spring 220 is contracted by extruding the two C-shaped blocks 217, the sliding block 219 starts to slide inside the square groove two 218, the bottom of the C-shaped block 217 slides out of the auxiliary groove 221, then the operator makes the work-shaped block 215 slide in the opposite direction of the deviation direction of the plastic film, and when the work-shaped block 215 slides to the leftmost or rightmost side of the fixed plate 213, the operator can fix the work-shaped block 215, at which time the bevel gear 223 is engaged with the bevel gear 227, then the operator energizes the electrostatic generator 228 on the side engaged with the bevel gear 223 to make the electrode ring 229 adsorb the plastic film, then starts the motor 102 and the motor 222 through the switch, and at the same time, the operator adjusts the rotation speed of the motor 222 according to the deviation of the plastic film, so as to correct the deviation of the plastic film.

[0051] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A plastic film deviation rectifying device, comprising a workbench (1), the surface of the workbench (1) is fixedly connected with an unwinding roller (101), the surface of the workbench (1) is fixedly installed with a motor one (102), the output end of the motor one (102) is fixedly connected with a winding roller (103), characterized in that: a deviation rectifying mechanism (2) is arranged on the workbench (1), the top of the extension frame (203) is fixedly connected with a deviation rectifying plate (204), the middle of the surface of the workbench (1) is fixedly connected with two fixed blocks (205), the inner upper end of the fixed block (205) is slidably connected with a sliding nut (212), the upper end of the two sliding nuts (212) is fixedly connected with a fixed plate (213), and an electrode ring (229) is arranged between the deviation rectifying plate (204) and the fixed plate (213).

2. A plastic film deviation correction device according to claim 1, characterized in that: A square groove one (209) is arranged in the middle upper end of the fixed block (205), an activity cavity (206) is arranged in the inner lower end of the fixed block (205), a work-shaped column (210) fixedly connected with a bevel gear set (208) is rotatably connected between the activity cavity (206) and the square groove one (209), and the upper end of the work-shaped column (210) is fixedly connected with a ball screw (211).

3. A plastic film deviation correction device according to claim 2, wherein: A square hole (214) is arranged in the middle of the fixed plate (213), and the inner square hole (214) is slidably connected with a work-shaped block (215) slidably arranged on the upper and lower surfaces of the fixed plate (213).

4. A plastic film deviation correction device according to claim 3, wherein: An activity groove (216) is arranged in the inner work-shaped block (215), a C-shaped block (217) is slidably arranged in the inner activity groove (216), a square groove two (218) is arranged on one side of the upper end of the C-shaped block (217), a sliding block (219) slidably arranged in the inner square groove two (218) is fixedly connected on the other side of the upper end of the C-shaped block (217), a spring (220) is fixedly connected between the middle of the two C-shaped blocks (217), auxiliary grooves (221) are symmetrically arranged on the inner walls of the two sides of the square hole (214), a motor two (222) is fixedly installed on the lower end of the middle of the work-shaped block (215), and a bevel gear one (223) is fixedly connected to the output end of the motor two (222).

5. A plastic film deviation correction device as claimed in claim 3, characterized in that: Two groups of connecting blocks (224) are symmetrically fixedly connected to the bottom of the fixed plate (213), a rotating column (225) is clamped to the lower end of the connecting block (224), an annular groove (226) is arranged on the surface of the rotating column (225) and sleeved with the lower end of the connecting block (224), a bevel gear two (227) engaged with the bevel gear one (223) is fixedly connected to the upper end of the rotating column (225), and a static electricity generator (228) is fixedly installed on the lower end of the rotating column (225). An flattening roller (230) is arranged between the surface extension frame (203) of the workbench (1) and the winding roller (103).

6. A plastic film deviation correction device as claimed in claim 1, wherein: ​ 7. The plastic film deviation correction device of claim 1, wherein: The thread groove (201) is internally threadedly connected with a threaded column (202).

8. The plastic film deviation correction device of claim 1, wherein: The lower end of the fixed block (205) movably penetrates a rotating handle (207), and the outer wall of the rotating handle (207) is fixedly connected with a cone gear set (208) rotating in the movable cavity (206).

Images