Foam laminating machine capable of automatically feeding

Abstract

The utility model discloses a foam laminating machine capable of automatically feeding, and relates to the technical field of foam laminating machines, the foam laminating machine comprises a laminating platform, a storage box is arranged on the top surface of the laminating platform, a through groove is formed in the bottom surface of the storage box, a pushing belt is installed in the through groove, a pushing plate is arranged on the pushing belt, and the pushing plate protrudes out of the through groove; according to the foam feeding device, the driving machine accurately controls the movement of the pushing belt, the pushing plate stably pushes foam one by one, compared with manual carrying, the feeding speed and efficiency are greatly improved, the production period can be remarkably shortened in large-scale production, the productivity is improved, enterprises can better cope with rapid changes of market requirements, the market competitiveness is enhanced, and the production cost is reduced. And greater economic benefits are brought to enterprises, friction damage between the push plate and the foam is effectively reduced through the rotating rollers, and the probability that the foam is scratched, abraded and the like in the pushing process is reduced.

Description

Technical Field

[0001] This utility model relates to the field of foam laminating machine technology, specifically to a foam laminating machine with automatic feeding capability. Background Technology

[0002] In modern industrial production, foam lamination technology is widely used in many fields such as electronics, automobiles, and packaging. Foam materials play a vital role in the product manufacturing process due to their excellent cushioning, sound insulation, and heat insulation properties.

[0003] When laminating release paper and foam, traditional foam lamination processes mostly rely on manual operation for foam feeding. Operators need to manually move the foam from the storage area to the laminating machine's worktable before proceeding with the subsequent lamination process. This feeding efficiency is low, and with the continuous expansion of production scale and the increasing market demand for product delivery speed, it is difficult to meet the needs of high-efficiency production.

[0004] In view of the above, this application is hereby submitted. Utility Model Content

[0005] The purpose of this invention is to provide an automatic foam laminating machine to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides an automatic feeding foam laminating machine, including a laminating platform, a storage box on the top surface of the laminating platform, a through groove on the bottom surface of the storage box, a pusher belt installed in the through groove, a pusher plate on the pusher belt, and the pusher plate protruding outside the through groove.

[0007] Furthermore, a rotating groove is provided on the top surface of the push plate, and a rotating roller is rotatably connected in the rotating groove. The rotating roller protrudes from the top and side of the push plate.

[0008] Furthermore, a mounting plate is provided below the through groove, a mounting shaft is mounted on the mounting plate, the push belt is placed on the mounting shaft, a drive motor is provided on one side of the mounting plate, and the drive motor is fixedly connected to the output shaft of the mounting plate.

[0009] Furthermore, a guide plate is installed on one end of the front of the storage box, the other end of the guide plate is inclined toward the fitting platform, and protective plates are provided on both sides of the guide plate.

[0010] Furthermore, a rotating plate is rotatably connected to the back of the storage box, and the other end of the rotating plate is snapped into the storage box.

[0011] Furthermore, a separating blade is installed on the top surface of the bonding platform, and a pressure roller is installed on the top surface of the bonding platform. Multiple pressure rollers are arranged in a linear array, and the pressure rollers are located between the bonding platform and the storage box.

[0012] Furthermore, a conveyor belt is installed in the bonding platform, and the conveyor belt is located below the pressure roller and the storage box.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, the drive motor precisely controls the movement of the pusher belt, and the pusher plate stably pushes the foam one by one. Compared with manual handling, it greatly improves the feeding speed and efficiency. In large-scale production, it can significantly shorten the production cycle, increase production capacity, enable enterprises to better cope with the rapid changes in market demand, enhance market competitiveness, and bring greater economic benefits to enterprises. The rotating roller effectively reduces frictional damage between the pusher plate and the foam, reducing the probability of scratches and wear during foam pushing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a foam laminating machine with automatic feeding capability;

[0016] Figure 2 This is a cross-sectional structural diagram of a foam laminating machine with automatic feeding capability.

[0017] Figure 3 This is a schematic diagram of the feeding hopper structure of an automatic foam laminating machine;

[0018] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0019] In the diagram: 1. Lamination platform; 2. Separating knife; 3. Conveyor belt; 4. Pressure roller; 5. Storage box; 501. Guide plate; 502. Rotating plate; 503. Through groove; 504. Mounting plate; 6. Push belt; 601. Push plate; 602. Mounting shaft; 603. Drive motor; 604. Rotating roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution:

[0022] An automatic feeding foam laminating machine includes a laminating platform 1, a separating knife 2 mounted on the top surface of the laminating platform 1, and pressure rollers 4 mounted on the top surface of the laminating platform 1. Multiple pressure rollers 4 are arranged in a linear array and are located between the laminating platform 1 and a storage box 5. A conveyor belt 3 is installed in the laminating platform 1 and is located below the pressure rollers 4 and the storage box 5. A downward inclined side plate is also installed on the laminating platform 1, and a collection box is arranged below the downward inclined side plate.

[0023] The foam that slides onto the bonding platform 1 first moves to the bottom of multiple pressure rollers 4 arranged in a linear array. The surface of the pressure rollers 4 is made of soft rubber material with a certain friction. When the foam passes through, the pressure rollers 4 apply a certain pressure to the foam for preliminary flattening and pre-positioning, so that it maintains good flatness and positional stability before bonding.

[0024] After being pressed, the foam continues to pass through the separating blade 2. The blade of the separating blade 2 has a special blunt edge design. When the foam passes through, its slight resistance can gently separate the foam that may be stuck together, avoiding deformation or damage to the foam due to strong pulling.

[0025] Subsequently, guided by the upper and lower inclined side plates of the bonding platform 1, they are piled up in the collection box in front of the bonding platform 1.

[0026] The special blunt edge design and gentle separation principle of the separating blade 2 effectively avoid damage to the foam structure caused by strong pulling when separating adhered foam, ensuring the integrity and quality stability of the foam throughout the entire feeding and bonding preparation process. This significantly reduces the defect rate caused by foam damage, improves the product qualification rate and high-quality rate, and reduces raw material waste and production costs.

[0027] The top surface of the fitting platform 1 is provided with a storage box 5, and the bottom surface of the storage box 5 is provided with a through groove 503. A mounting plate 504 is provided below the through groove 503, and a mounting shaft 602 is mounted on the mounting plate 504. The push belt 6 is placed on the mounting shaft 602. A drive motor 603 is provided on one side of the mounting plate 504. The drive motor 603 is fixedly connected to the output shaft of the mounting plate 504. The push belt 6 is installed in the through groove 503, and a push plate 601 is provided on the push belt 6. The push plate 601 protrudes out of the through groove 503.

[0028] The foam is neatly stacked in advance and placed in storage box 5 to form a foam material pile.

[0029] After receiving the start signal, the drive unit 603 starts to operate, and its output shaft drives the mounting shaft 602 to rotate stably at the set speed and direction.

[0030] The push belt 6, mounted on the mounting shaft 602, moves in a circular motion, and the push plates 601, which are evenly distributed on the push belt 6, reciprocate linearly in the through groove 503 of the storage box 5.

[0031] As the pusher plate 601 continues to move, the foam at the bottom of the storage box 5 is gradually pushed forward, ensuring that only one piece of foam is pushed to the next process at a time.

[0032] With the help of the coordinated automatic pushing mechanism of push belt 6 and push plate 601, continuous automated conveying of foam from storage box 5 to bonding platform 1 is realized.

[0033] Compared with traditional manual material handling and loading methods, its speed can be increased by several times or even dozens of times. Especially in large-scale, continuous production operations, it can effectively shorten the production cycle, significantly increase production capacity, meet the growing market demand, and enhance the competitiveness of enterprises in the industry.

[0034] Furthermore, a rotating groove is provided on the top surface of the push plate 601, and a rotating roller 604 is rotatably connected in the rotating groove. The rotating roller 604 protrudes from the top and side of the push plate 601.

[0035] The rotating roller 604 in the rotating groove on the top surface of the push plate 601 contacts the bottom of the foam. Since the rotating roller 604 can rotate freely, when the push plate 601 pushes the foam, the rotating roller 604 converts sliding friction into rolling friction, which greatly reduces the frictional resistance between the push plate 601 and the foam, so that the push plate 601 can push the foam more smoothly with less force.

[0036] By designing the rotating roller 604, the contact method between the pusher plate 601 and the foam is greatly optimized, transforming the sliding friction that could have generated large friction and scratching force into rolling friction, fundamentally reducing the risk of scratches, wear and other damage to the foam caused by friction during the pushing process.

[0037] Furthermore, one end of the guide plate 501 is installed on the front of the storage box 5, the other end of the guide plate 501 is inclined toward the fitting platform 1, and protective plates are provided on both sides of the guide plate 501.

[0038] The foam pushed out of the through groove 503 by the push plate 601 is pushed onto the inclined guide plate 501. The guard plates installed on both sides of the guide plate 501 form a constraint channel, which effectively prevents the foam from shifting to the sides and sliding down during the sliding process.

[0039] Because the guide plate 501 has a certain tilt angle, under the action of gravity, the foam will slide steadily down the guide plate 501 to the preset starting position on the bonding platform 1.

[0040] Furthermore, one end of a rotating plate 502 is rotatably connected to the back of the storage box 5, and the other end of the rotating plate 502 is snapped into the storage box 5.

[0041] The back of the storage box 5 is rotatably connected to a rotating plate 502 via a hinge or other means. When foam needs to be added, the operator rotates the rotating plate 502 around the shaft to open it, neatly stacks the new foam into the storage box 5, and then rotates the rotating plate 502 back to its original position and locks it in place with a slot or other means. The operation is convenient and can ensure the airtightness of the storage box 5, preventing external impurities from entering and affecting the quality of the foam.

Claims

1. An automatic feeding foam laminating machine, comprising a laminating platform (1), characterized in that: The top surface of the bonding platform (1) is provided with a storage box (5), and the bottom surface of the storage box (5) is provided with a through groove (503). A pusher belt (6) is installed in the through groove (503), and a pusher plate (601) is provided on the pusher belt (6). The pusher plate (601) protrudes out of the through groove (503).

2. The foam laminating machine with automatic feeding capability as described in claim 1, characterized in that: The top surface of the push plate (601) is provided with a rotating groove, and a rotating roller (604) is rotatably connected in the rotating groove. The rotating roller (604) protrudes from the top and side of the push plate (601).

3. The foam laminating machine with automatic feeding capability as described in claim 2, characterized in that: A mounting plate (504) is provided below the through groove (503), and a mounting shaft (602) is mounted on the mounting plate (504). The push belt (6) is placed on the mounting shaft (602). A drive motor (603) is provided on one side of the mounting plate (504), and the drive motor (603) is fixedly connected to the output shaft of the mounting plate (504).

4. The foam laminating machine with automatic feeding capability as described in claim 3, characterized in that: The storage box (5) has a guide plate (501) installed on one end on the front, and the other end of the guide plate (501) is inclined toward the fitting platform (1). The guide plate (501) is provided with guard plates on both sides.

5. The foam laminating machine with automatic feeding capability as described in claim 4, characterized in that: The back of the storage box (5) is rotatably connected to one end of a rotating plate (502), and the other end of the rotating plate (502) is engaged with the storage box (5).

6. The foam laminating machine with automatic feeding capability as described in claim 5, characterized in that: The bonding platform (1) is equipped with a separating blade (2) on its top surface and a pressure roller (4) on its top surface. The pressure roller (4) is arranged in a linear array and is located between the bonding platform (1) and the storage box (5).

7. The foam laminating machine with automatic feeding capability as described in claim 6, characterized in that: The bonding platform (1) is equipped with a conveyor belt (3), which is located below the pressure roller (4) and the storage box (5).

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