Vertical winding machine for metal wires
By designing the insertion mechanism and automated components for the vertical winding machine, the problem of cumbersome unloading of the horizontal winding machine was solved, enabling convenient installation and removal of the winding rollers and improving production efficiency.
Patent Information
- Application Number
- CN202423180386.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing horizontal winding machines are cumbersome to operate when unloading metal wire winding reels, which increases time and labor intensity and reduces production efficiency.
Design a vertical winding machine that uses an insertion mechanism, an electric telescopic rod, a reciprocating motor, and other components to achieve automated installation and removal of winding rollers. The winding rollers can be easily replaced through the meshing of a bidirectional threaded rod and a bevel gear.
This greatly saves unloading time, improves production efficiency, and reduces the labor intensity of operators.
Smart Images

Figure CN223509397U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a winding machine, specifically, to a vertical winding machine for metal wire. Background Technology
[0002] The winding machine is responsible for the material receiving part of the roll material processing production line, which mechanically winds the raw materials into rolls.
[0003] Currently, horizontal winding machines are used for winding metal wire. After winding the metal wire, the winding reel containing the wire needs to be unloaded from the machine and transferred to a transport vehicle (such as a trolley) for transport to a designated location. The entire unloading process is quite cumbersome, increasing unloading time, reducing production efficiency, and increasing the labor intensity of the operators.
[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content
[0005] In view of the problems in the related technologies, this utility model proposes a vertical winding machine for metal wire to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] Therefore, the specific technical solution adopted by this utility model is as follows:
[0007] A vertical winding machine for metal wire includes a frame with L-shaped plates symmetrically arranged on the frame. A first connecting member is rotatably connected to the inner surface of the L-shaped plates via bearings. A winding roller is arranged between the first connecting members. Second connecting members are fixedly connected to both ends of the outer surface of the winding roller. Insertion slots are evenly spaced on the second connecting members. An insertion mechanism is provided on the first connecting member. The insertion mechanism includes a connecting cavity formed inside the first connecting member. A bidirectional threaded rod is rotatably connected within the connecting cavity. A movable disc is symmetrically arranged on the bidirectional threaded rod, and the movable disc is threadedly connected to the bidirectional threaded rod. First U-shaped blocks are welded at equal intervals on the outer surface of the movable discs. An annular groove is formed at the connecting end of the first connecting member, matching the second connecting member. Side grooves are evenly spaced on the outer surface of the first connecting member, penetrating the annular groove and communicating with the connecting cavity. A driving mechanism is provided at the end of the first connecting member away from the connecting cavity. An insertion block is slidably connected within the side groove. A second U-shaped block is fixedly connected to the insertion block, and the second U-shaped block is hinged to the first U-shaped block via a connecting rod.
[0008] Furthermore, to facilitate the rotation of the bidirectional threaded rod, the driving mechanism includes a driving cavity formed within the first connecting member. A driving shaft is rotatably connected to both ends of the inner surface of the driving cavity. A second bevel gear is fixedly connected to one end of the driving shaft. One end of the bidirectional threaded rod extends into the driving cavity and is fixedly connected to the first bevel gear. The first bevel gear meshes with the second bevel gear.
[0009] Furthermore, in order to facilitate the removal of the second connector from the first connector, a bidirectional lead screw is rotatably connected inside the frame. A movable block is symmetrically provided on the bidirectional lead screw. The movable block is threadedly connected to the bidirectional lead screw. One end of the bidirectional lead screw extends outside the frame and is connected to the output end of the reciprocating motor. The movable block extends outside the frame and is fixedly connected to the L-shaped plate.
[0010] Furthermore, in order to facilitate the removal of the wound metal wire, an electric telescopic rod is symmetrically installed on one end of the frame near the L-shaped plate, and the output end of the electric telescopic rod is fixedly connected to the bracket.
[0011] Furthermore, to facilitate the rotation of the take-up roller, one end of the bearing passes through the L-shaped plate and is connected to the output end of the take-up motor via a coupling.
[0012] Furthermore, in order to make the insert block slide stably in the side groove, sliding grooves are provided at both ends of the inner surface of the side groove, and sliding blocks are welded to both ends of the outer surface of the insert block, and the sliding blocks are slidably connected to the sliding grooves.
[0013] Furthermore, in order to improve the connection efficiency of the first connector and the second connector, the second connector is provided with symmetrical horizontal grooves, and horizontal bars are symmetrically welded in the annular grooves, the horizontal bars being adapted to the horizontal grooves.
[0014] Furthermore, to facilitate the rotation of the drive shaft, the other end of the drive shaft extends beyond the first connector and is fixedly connected to the turntable.
[0015] The beneficial effects of this utility model are as follows:
[0016] 1. By placing the second connecting parts on the bracket and activating the electric telescopic rod, the electric telescopic rod aligns the axes of the second and first connecting parts on the same axis. The reciprocating motor drives the bidirectional screw to rotate, causing the two moving blocks to slide towards each other and the L-shaped plate to slide accordingly. When the first and second connecting parts come into contact, the crossbar aligns with the cross groove. As the reciprocating motor operates, the second connecting part is positioned within the annular groove, and the insertion groove aligns with the side groove. At this point, the turntable is rotated, causing the drive shaft to rotate within the drive cavity and the second bevel gear to rotate accordingly. Through the meshing of the second and first bevel gears, the bidirectional threaded rod rotates within the connecting cavity. The rotation of the bidirectional threaded rod causes the two moving discs to move towards each other and the connecting rod to move. The movement of the connecting rod allows the insertion block to slide within the side groove and limits the second connecting part, enabling the winding roller on the second connecting part to perform winding operations.
[0017] 2. After winding is complete, the electric telescopic rod operates, bringing the bracket into contact with the second connecting piece and supporting the wound metal wire. At this time, the turntable rotates in the opposite direction, causing the drive shaft to rotate in the opposite direction within the drive cavity, and causing the second bevel gear to rotate in the opposite direction as well. Through the meshing of the second bevel gear and the first bevel gear, the bidirectional threaded rod rotates in the opposite direction within the connecting cavity. The reverse rotation of the bidirectional threaded rod causes the two moving discs to move in opposite directions, and causes the connecting rod to move. The movement of the connecting rod enables the insertion block of the limiting second connecting piece to slide into the side groove. At this time, the reciprocating motor operates, driving the bidirectional lead screw to rotate in the opposite direction, causing the two moving blocks to slide in opposite directions, and causing the L-shaped plate to slide accordingly. The sliding of the L-shaped plate enables the first connecting piece to be removed from the second connecting piece, greatly saving unloading time and further improving production efficiency. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a structural schematic diagram of a vertical winding machine for metal wire according to an embodiment of the present utility model;
[0020] Figure 2 This is a cross-sectional view of the frame of a vertical winding machine for metal wire according to an embodiment of the present utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the first connecting member in a vertical winding machine for metal wire according to an embodiment of the present utility model;
[0022] Figure 4 This is a cross-sectional view of the first connector in a vertical winding machine for metal wire according to an embodiment of the present utility model;
[0023] Figure 5 This is a top sectional view of the first connector in a vertical winding machine for metal wire according to an embodiment of the present utility model.
[0024] Figure 6 yes Figure 5 Enlarged view of point A in the middle;
[0025] Figure 7 This is a structural schematic diagram of the second connecting member in a vertical winding machine for metal wire according to an embodiment of the present utility model.
[0026] In the picture:
[0027] 1. Frame; 2. Reciprocating motor; 3. Bidirectional lead screw; 4. Moving block; 5. L-shaped plate; 6. Bearing; 7. First connecting piece; 8. Connecting cavity; 9. Bidirectional threaded rod; 10. Moving disc; 11. First U-shaped block; 12. Annular groove; 13. Crossbar; 14. Side groove; 15. Sliding groove; 16. Insertion block; 17. Second U-shaped block; 18. Connecting rod; 19. Sliding block; 20. First bevel gear; 21. Drive cavity; 22. Drive shaft; 23. Second bevel gear; 24. Turntable; 25. Electric telescopic rod; 26. Bracket; 27. Take-up roller; 28. Second connecting piece; 29. Cross groove; 30. Insertion groove; 31. Take-up motor. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] According to an embodiment of the present invention, a vertical winding machine for metal wire is provided.
[0030] Example 1;
[0031] like Figure 1 , Figure 2 and Figure 7As shown, a vertical winding machine for metal wire according to an embodiment of the present invention includes a frame 1 with an internal cavity. A bidirectional lead screw 3 is rotatably connected inside the cavity. Moving blocks 4 are symmetrically arranged on the bidirectional lead screw 3 and are threadedly connected to the bidirectional lead screw 3. One end of the bidirectional lead screw 3 extends outside the frame 1 and is connected to the output end of a reciprocating motor 2. The moving blocks 4 extend outside the frame 1 and are fixedly connected to an L-shaped plate 5. Electric telescopic rods 25 are symmetrically installed on the outside of the frame 1 near the L-shaped plate 5. The output end of the electric telescopic rods 25 is fixedly connected to a bracket 26. The inner surface of the L-shaped plate 5 is perforated. A first connecting member 7 is rotatably connected to a bearing 6. One end of the bearing 6 passes through the L-shaped plate 5 and is connected to the output end of the take-up motor 31 via a coupling. A take-up roller 27 is provided between the first connecting members 7. A second connecting member 28 is fixedly connected to both ends of the outer surface of the take-up roller 27. Insertion slots 30 are provided at equal intervals on the second connecting member 28. Horizontal slots 29 are symmetrically provided on the second connecting member 28. When the reciprocating motor 2 operates, it drives the bidirectional lead screw 3 to rotate, causing the two moving blocks 4 to slide towards each other and causing the L-shaped plate 5 to slide accordingly. The sliding of the L-shaped plate 5 can cause the first connecting member 7 to move.
[0032] Example 2;
[0033] Please see Figures 1-7The first connecting member 7 is provided with an insertion mechanism, which includes a connecting cavity 8 formed inside the first connecting member 7. A bidirectional threaded rod 9 is rotatably connected inside the connecting cavity 8. A movable disc 10 is symmetrically arranged on the bidirectional threaded rod 9. The movable disc 10 is threadedly connected to the bidirectional threaded rod 9. First U-shaped blocks 11 are welded at equal intervals on the outer surface of the movable disc 10. The first U-shaped blocks 11 are hinged to the connecting rod 18. An annular groove 12 is formed at the connecting end of the first connecting member 7. The annular groove 12 matches the second connecting member 28. Symmetrical welds are formed inside the annular groove 12. A crossbar 13 is connected, which is adapted to the cross groove 29. Side grooves 14 are evenly spaced on the outside of the first connecting member 7, penetrating the annular groove 12 and communicating with the connecting cavity 8. An insertion block 16 is slidably connected inside the side groove 14. To ensure the insertion block 16 slides stably within the side groove 14, sliding grooves 15 are provided at both ends of the inner surface of the side groove 14. Sliding blocks 19 are welded to both ends of the outer surface of the insertion block 16, and the sliding blocks 19 are slidably connected to the sliding grooves 15. A second U-shaped block 17 is fixedly connected to the insertion block 16. The second U-shaped block 17 and... The connecting rod 18 is hinged. A drive mechanism is located at the end of the first connecting member 7 furthest from the connecting cavity 8. The drive mechanism includes a drive cavity 21 within the first connecting member 7. Drive shafts 22 are rotatably connected to both ends of the inner surface of the drive cavity 21. A second bevel gear 23 is fixedly connected to one end of the drive shaft 22. One end of a bidirectional threaded rod 9 extends into the drive cavity 21 and is fixedly connected to the first bevel gear 20. The first bevel gear 20 meshes with the second bevel gear 23. The other end of the drive shaft 22 extends outside the first connecting member 7 and is connected to… Turntable 24 is fixedly connected. Rotating turntable 24 causes drive shaft 22 to rotate in drive cavity 21, and causes second bevel gear 23 to rotate accordingly. Through the meshing of second bevel gear 23 with first bevel gear 20, bidirectional threaded rod 9 rotates in connecting cavity 8. The rotation of bidirectional threaded rod 9 causes two movable discs 10 to move towards each other and causes connecting rod 18 to move. The movement of connecting rod 18 enables insertion block 16 to slide in side groove 14 and limits the second connecting member 28, so that the winding roller 27 on the second connecting member 28 can perform winding operation.
[0034] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.
[0035] In practical applications, when installing the take-up roller 27, the second connecting member 28 is placed on the bracket 26, and the electric telescopic rod 25 is activated. The electric telescopic rod 25 aligns the axis of the second connecting member 28 with that of the first connecting member 7. The reciprocating motor 2 operates, driving the bidirectional lead screw 3 to rotate, causing the two moving blocks 4 to slide towards each other, and the L-shaped plate 5 to slide accordingly. When the first connecting member 7 contacts the second connecting member 28, the crossbar 13 is aligned with the cross groove 29. As the reciprocating motor 2 operates, the second connecting member 28... The connector 28 is positioned within the annular groove 12, aligning the insertion groove 30 with the side groove 14. At this time, rotating the turntable 24 causes the drive shaft 22 to rotate within the drive cavity 21, and consequently, the second bevel gear 23 rotates. Through the meshing of the second bevel gear 23 with the first bevel gear 20, the bidirectional threaded rod 9 rotates within the connecting cavity 8. The rotation of the bidirectional threaded rod 9 causes the two moving discs 10 to move towards each other, and also causes the connecting rod 18 to move. The movement of the connecting rod 18 allows the insertion block 16 to slide within the side groove 14, and also limits the second connector 28, thus... The second connecting member 28 can rotate with the first connecting member 7. At this time, the winding motor 31 works, enabling the winding roller 27 on the second connecting member 28 to perform winding operations. After winding is completed, the electric telescopic rod 25 works, causing the bracket 26 to contact the second connecting member 28 and support the wound metal wire. At this time, the turntable 24 is rotated in the opposite direction, causing the drive shaft 22 to rotate in the opposite direction within the drive cavity 21, and causing the second bevel gear 23 to rotate in the opposite direction as well. Through the meshing of the second bevel gear 23 with the first bevel gear 20, the bidirectional threaded rod... 9 rotates in the opposite direction within the connecting cavity 8. The reverse rotation of the bidirectional threaded rod 9 causes the two moving discs 10 to move in opposite directions and causes the connecting rod 18 to move. The movement of the connecting rod 18 enables the insertion block 16 of the limiting second connecting member 28 to slide into the side groove 14. At this time, the reciprocating motor 2 works and drives the bidirectional lead screw 3 to rotate in the opposite direction, causing the two moving blocks 4 to slide in opposite directions and causing the L-shaped plate 5 to slide accordingly. The sliding of the L-shaped plate 5 enables the first connecting member 7 to be removed from the second connecting member 28, greatly saving the unloading time and further improving production efficiency.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vertical winding machine for metal wire, comprising a frame (1), characterized in that, The frame (1) is symmetrically provided with L-shaped plates (5). A first connecting member (7) is rotatably connected to the inner surface of the L-shaped plate (5) via a bearing (6). A take-up roller (27) is provided between the first connecting members (7). A second connecting member (28) is fixedly connected to both ends of the outer surface of the take-up roller (27). An insertion slot (30) is provided at equal intervals on the second connecting member (28). An insertion mechanism is provided on the first connecting member (7). The insertion mechanism includes a connecting cavity (8) opened inside the first connecting member (7). A bidirectional threaded rod (9) is rotatably connected in the connecting cavity (8). A movable disc (10) is symmetrically provided on the bidirectional threaded rod (9). The movable disc (10) is threadedly connected to the bidirectional threaded rod (9). The outer surface of the movable disk (10) is welded with first U-shaped blocks (11) at equal intervals. The connecting end of the first connector (7) is provided with an annular groove (12). The annular groove (12) matches the second connector (28). The outer side of the first connector (7) is provided with side grooves (14) at equal intervals. The side grooves (14) penetrate the annular groove (12) and communicate with the connecting cavity (8). The end of the first connector (7) away from the connecting cavity (8) is provided with a driving mechanism. An insertion block (16) is slidably connected in the side groove (14). A second U-shaped block (17) is fixedly connected to the insertion block (16). The second U-shaped block (17) is hinged to the first U-shaped block (11) through a connecting rod (18).
2. The vertical winding machine for metal wire according to claim 1, characterized in that, The driving mechanism includes a driving cavity (21) opened in the first connector (7), a driving shaft (22) is rotatably connected to both ends of the inner surface of the driving cavity (21), a second bevel gear (23) is fixedly connected to one end of the driving shaft (22), one end of the bidirectional threaded rod (9) extends into the driving cavity (21) and is fixedly connected to the first bevel gear (20), and the first bevel gear (20) meshes with the second bevel gear (23).
3. A vertical winding machine for metal wire according to claim 1, characterized in that, The frame (1) is rotatably connected to a bidirectional lead screw (3). The bidirectional lead screw (3) is symmetrically provided with moving blocks (4). The moving blocks (4) are threadedly connected to the bidirectional lead screw (3). One end of the bidirectional lead screw (3) extends to the outside of the frame (1) and is connected to the output end of the reciprocating motor (2). The moving blocks (4) extend to the outside of the frame (1) and are fixedly connected to the L-shaped plate (5).
4. A vertical winding machine for metal wire according to claim 3, characterized in that, An electric telescopic rod (25) is symmetrically installed on one end of the frame (1) near the L-shaped plate (5), and the output end of the electric telescopic rod (25) is fixedly connected to the bracket (26).
5. A vertical winding machine for metal wire according to claim 4, characterized in that, One end of the bearing (6) passes through the L-shaped plate (5) and is connected to the output end of the winding motor (31) via a coupling.
6. A vertical winding machine for metal wire according to claim 1, characterized in that, The inner surface of the side groove (14) is provided with sliding grooves (15) at both ends, and the outer surface of the insertion block (16) is welded with sliding blocks (19) at both ends, and the sliding blocks (19) are slidably connected to the sliding grooves (15).
7. A vertical winding machine for metal wire according to claim 1, characterized in that, The second connector (28) has symmetrically opened transverse grooves (29), and a crossbar (13) is symmetrically welded in the annular groove (12), and the crossbar (13) is adapted to the transverse groove (29).
8. A vertical winding machine for metal wire according to claim 2, characterized in that, The other end of the drive shaft (22) extends out of the first connector (7) and is fixedly connected to the turntable (24).