Capping machine device for barreled water filling production line

Abstract

The utility model discloses a capping machine device for a barreled water filling production line, which belongs to the technical field of filling and capping and is characterized in that a base plate is mounted at the upper end of a supporting table, a feeding roller is arranged at an opening of the side wall of the base plate, and a water barrel is fed onto the base plate through the feeding roller; a servo motor is installed at the bottom of the supporting table, the output end of the servo motor penetrates through a chassis opening to be connected with a first limiting disc, a barrel body limiting opening matched with a water barrel is formed in the side wall of the first limiting disc, and the first limiting disc is connected with a second limiting disc through a distance adjusting screw rod and a fastening nut; a bucket opening limiting opening matched with the bucket is formed in the side wall of the second limiting disc, and the servo motor drives the first limiting disc and the second limiting disc to rotate. The servo motor is used for driving the limiting disc to rotate, and automatic positioning and capping of the water bucket are achieved. And the distance between the limiting discs is adjusted through the distance adjusting screw rod and the fastening nut, so that the universality of equipment is improved. The arc-shaped design of the bucket opening and the bucket body limiting opening and the anti-skid rubber strips ensure that the bucket rotates stably, and operation errors are reduced.

Description

Technical Field

[0001] This utility model relates to the field of filling and capping technology, and in particular to a capping machine device for a bottled water filling production line. Background Technology

[0002] A capping machine on a bottled water bottling line is used to securely seal caps onto bottled water containers. This device, typically automatic or semi-automatic, efficiently performs the positioning, pressing, and sealing of the caps. The capping machine is designed to ensure a perfect fit between the cap and the bottle opening, guaranteeing the product's airtightness and hygiene. On the production line, the capping machine is usually located after the filling machine, ensuring that the caps are sealed immediately after filling to prevent contamination and leakage. The type and function of the capping machine may vary depending on the production line and manufacturer, but its core function is to ensure the quality and safety of bottled water products.

[0003] In current bottled water bottling lines, the capping machine encounters a critical problem during actual operation: the varying heights of different bottle sizes. Existing rotary capping machines employ a fixed-size design, unable to adjust to different bottle heights. This design limitation makes it difficult for the capping machine to adapt to various bottle heights, thus restricting the flexibility and applicability of the production line. For manufacturers needing to process multiple bottle sizes, this fixed-size design is undoubtedly a significant drawback, impacting production efficiency and equipment versatility. Utility Model Content

[0004] The main objective of this invention is to provide a capping machine device for a bottled water filling production line, which can effectively solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A capping machine device for a bottled water filling production line includes a support table, a side frame, a telescopic device, and a capping mold. The telescopic device is mounted on the support table via the side frame, and the capping mold is mounted on the end of the telescopic device.

[0007] The upper end of the support table is equipped with a chassis, and a feeding roller is provided at the opening of the side wall of the chassis to feed the water bucket into the chassis.

[0008] A servo motor is installed at the bottom of the support table. The output end of the servo motor passes through the opening in the chassis and is connected to a first limiting plate. The side wall of the first limiting plate is provided with a barrel body limiting port that is compatible with the water bucket. The first limiting plate is connected to a second limiting plate through an adjusting screw and a fastening nut. The side wall of the second limiting plate is provided with a barrel mouth limiting port that is compatible with the water bucket. The servo motor drives the first limiting plate and the second limiting plate to rotate, rotating the water bucket to the lower end of the capping mold, and the capping operation is realized through the capping mold.

[0009] The distance between the first and second limit plates is adjusted by adjusting the pitch screw and tightening nut. The chassis is equipped with an arc-shaped baffle to prevent the water bucket from falling.

[0010] In a preferred embodiment of this application, a first bracket and a second bracket are respectively installed at both ends of the support table. A first conveyor belt is installed at the upper end of the first bracket, and a second conveyor belt is installed at the upper end of the second bracket. The water bucket is transported to the feeding roller by the first conveyor belt, and the capped water bucket is sent out by the second conveyor belt.

[0011] In a preferred embodiment of this application, the side frame is fixed to the support table by bolts, and multiple screws are installed on the chassis. The multiple screws are distributed in a ring on the chassis, and the screws are inserted into the support table and fixed by nuts and anti-slip washers.

[0012] In a preferred embodiment of this application, a plurality of barrel body limiting ports are arranged in a ring on a first limiting plate, and a plurality of barrel mouth limiting ports are arranged in a ring on a second limiting plate. The barrel mouth limiting ports are directly opposite the barrel body limiting ports. The openings of the barrel mouth limiting ports and the barrel body limiting ports are arc-shaped, and the inner walls of the barrel mouth limiting ports and the barrel body limiting ports are connected with anti-slip rubber strips by adhesive.

[0013] In a preferred embodiment of this application, multiple adjusting screws are arranged in a ring on the first limiting plate and the second limiting plate, and multiple fastening nuts and anti-slip washers are sleeved on the adjusting screws. The distance between the first limiting plate and the second limiting plate is adjusted by changing the position of the fastening nuts.

[0014] In a preferred embodiment of this application, the chassis, the first limiting plate, and the second limiting plate are designed coaxially, there is a gap between the output end of the servo motor and the chassis, and the output end of the servo motor is fixed to the first limiting plate by threads.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] By using a servo motor to drive the limit plate to rotate, we can achieve automatic positioning and capping of the water buckets, significantly improving production efficiency. This automation process, through the coordinated operation of the first and second conveyor belts, enables automatic conveying and output of the water buckets, greatly simplifying the operation process and reducing the need for manual intervention. To further enhance safety, a specially designed arc-shaped baffle on the chassis effectively prevents the water buckets from accidentally falling during operation, ensuring the safety of the operators.

[0017] To accommodate water buckets of different sizes, we adjust the distance between the limit plates using adjusting screws and fastening nuts, thus increasing the equipment's versatility. The bucket opening and body limit plates feature an arc design, and anti-slip rubber strips are installed at corresponding positions to ensure the stability of the water bucket during rotation and reduce the possibility of operational errors. Through the combined use of screws, nuts, and anti-slip pads, we secure the base and limit plates, enhancing the device's stability and ensuring long-term stable operation.

[0018] Furthermore, the chassis and limit plate adopt a coaxial design, ensuring precise alignment of the device and thus improving the quality of the pressure cap. To further reduce wear and extend the service life of the equipment, we deliberately left a gap between the servo motor output end and the chassis to avoid direct contact, thereby effectively reducing the possibility of wear. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a top view of the overall structure of this utility model;

[0021] Figure 3 The diagram shows the supporting table, base, limiting plate, telescopic device, and pressure cap mold of this utility model.

[0022] Figure 4 This is a schematic diagram of the limiting disc, adjusting screw, and fastening nut of this utility model.

[0023] In the diagram: 1. First support frame; 2. First conveyor belt; 3. Support table; 4. Side frame; 5. Telescopic device; 6. Capping mold; 7. Chassis; 8. Feeding roller; 9. First limiting plate; 10. Barrel body limiting port; 11. Second limiting plate; 12. Barrel mouth limiting port; 13. Adjusting screw; 14. Fastening nut; 15. Second support frame; 16. Second conveyor belt. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1 - Figure 4 As shown, a capping machine device for a bottled water filling production line includes a support table 3, a side frame 4, a telescopic device 5, and a capping mold 6. The telescopic device 5 is mounted on the support table 3 via the side frame 4, and the capping mold 6 is mounted at the end of the telescopic device 5. A base 7 is mounted on the upper part of the support table 3, and a feeding roller 8 is provided at the opening in the side wall of the base 7 to feed water bottles onto the base 7. A servo motor is mounted on the bottom of the support table 3, and the output end of the servo motor passes through the opening in the base 7 and is connected to a first limiting plate 9. The side wall of the first limiting plate 9 has a bottle body limiting opening 10 adapted to the water bottle. The first limiting plate 9 is connected to a second limiting plate 11 via an adjusting screw 13 and a fastening nut 14. The side wall of the second limiting plate 11 has a bottle mouth limiting opening 12 adapted to the water bottle. A servo motor drives the first limiting plate 9 and the second limiting plate 11 to rotate, moving the water bucket to the lower end of the capping mold 6, thus enabling the capping operation through the capping mold 6. The distance between the first limiting plate 9 and the second limiting plate 11 can be adjusted using the adjusting screw 13 and the fastening nut 14 to accommodate water buckets of different sizes. An arc-shaped baffle is provided on the chassis 7 to prevent the water bucket from falling during operation.

[0026] A first bracket 1 and a second bracket 15 are respectively installed at both ends of the support table 3. A first conveyor belt 2 is installed at the upper end of the first bracket 1, and a second conveyor belt 16 is installed at the upper end of the second bracket 15. The water bucket is transported to the feeding roller 8 by the first conveyor belt 2, and the capped water bucket is sent out by the second conveyor belt 16. The side frame 4 is fixed to the support table 3 with bolts to ensure the stability of the device. Multiple screws are installed on the chassis 7. These screws are distributed in a ring on the chassis 7. The screws are inserted into the support table 3 and fixed by nuts and anti-slip washers to enhance the stability of the device.

[0027] Multiple barrel-body limiting ports 10 are arranged in a ring on the first limiting plate 9, while multiple barrel-mouth limiting ports 12 are arranged in a ring on the second limiting plate 11. The barrel-mouth limiting ports 12 are directly opposite the barrel-body limiting ports 10, and the openings of both the barrel-mouth limiting ports 12 and the barrel-body limiting ports 10 are arc-shaped to accommodate barrels of different shapes. The inner walls of the barrel-mouth limiting ports 12 and the barrel-body limiting ports 10 are connected with anti-slip rubber strips by adhesive to increase friction with the barrel and ensure the stability of the barrel during rotation.

[0028] Multiple adjustable screws 13 are arranged in a ring on the first limiting plate 9 and the second limiting plate 11, and multiple fastening nuts 14 and anti-slip washers are fitted onto the adjustable screws 13. By changing the position of the fastening nuts 14, the distance between the first limiting plate 9 and the second limiting plate 11 can be adjusted to accommodate water buckets of different sizes. The base 7, the first limiting plate 9, and the second limiting plate 11 are coaxial to ensure precise alignment of the device. A gap is left between the output end of the servo motor and the base 7 to avoid wear caused by direct contact. The output end of the servo motor is fixed to the first limiting plate 9 by threads to ensure a secure connection.

[0029] Assembly Process: Secure the side frame 4 to the support table 3 with bolts. Install the telescopic device 5 onto the side frame 4. Install the capping mold 6 at the end of the telescopic device 5. Install the base plate 7 on the upper part of the support table 3, ensuring that a feeding roller 8 is provided at the opening in its side wall. Install the servo motor at the bottom of the support table 3, ensuring that its output end passes through the opening in the base plate 7. Connect the first limiting plate 9 to the output end of the servo motor, ensuring that its side wall has a barrel body limiting port 10. Connect the first limiting plate 9 and the second limiting plate 11 through the adjusting screw 13 and the fastening nut 14, ensuring that the side wall of the second limiting plate 11 has a barrel mouth limiting port 12. Install multiple screws on the base plate 7 and secure them to the support table 3 with nuts and anti-slip pads to enhance the stability of the device. Install multiple barrel body limiting ports 10 and barrel mouth limiting ports 12 on the first limiting plate 9 and the second limiting plate 11 respectively, ensuring that their inner walls are connected with anti-slip rubber strips. Multiple adjustable pitch screws 13 are installed on the chassis 7, and multiple fastening nuts 14 and anti-slip pads are fitted on them. The first bracket 1 and the second bracket 15 are respectively installed at both ends of the support table 3, and the first conveyor belt 2 is installed on the upper end of the first bracket 1, and the second conveyor belt 16 is installed on the upper end of the second bracket 15.

[0030] During adjustment: Adjust the distance between the first limiting plate 9 and the second limiting plate 11 using the adjusting screw 13 and the fastening nut 14 to accommodate buckets of different sizes. Ensure that the bucket body limiting port 10 and the bucket mouth limiting port 12 are aligned and that the openings are arc-shaped to accommodate buckets of different shapes. Ensure that the inner walls of the first limiting plate 9 and the second limiting plate 11 are connected with anti-slip rubber strips to increase friction with the bucket.

[0031] Capping process: The water bucket is conveyed to the feeding roller 8 by the first conveyor belt 2. The servo motor drives the first limit plate 9 and the second limit plate 11 to rotate, rotating the water bucket to the lower end of the capping mold 6. The capping operation is completed by the capping mold 6. After capping is completed, the water bucket is sent out by the second conveyor belt 16.

[0032] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the electrofusion connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A capping machine device for a bottled water filling production line, comprising a support table (3), a side frame (4), a telescopic device (5), and a capping mold (6), wherein the telescopic device (5) is mounted on the support table (3) via the side frame (4), and the capping mold (6) is mounted on the end of the telescopic device (5), characterized in that: The upper end of the support table (3) is equipped with a chassis (7), and a feeding roller (8) is provided at the side wall opening of the chassis (7) to feed the water bucket into the chassis (7). A servo motor is installed at the bottom of the support table (3). The output end of the servo motor passes through the opening of the chassis (7) and is connected to the first limiting plate (9). The side wall of the first limiting plate (9) is provided with a barrel body limiting port (10) that is compatible with the water bucket. The first limiting plate (9) is connected to the second limiting plate (11) through the adjusting screw (13) and the fastening nut (14). The side wall of the second limiting plate (11) is provided with a barrel mouth limiting port (12) that is compatible with the water bucket. The servo motor drives the first limiting plate (9) and the second limiting plate (11) to rotate, rotating the water bucket to the lower end of the capping mold (6). The capping operation is realized through the capping mold (6). The distance between the first limiting plate (9) and the second limiting plate (11) is adjusted by adjusting the pitch screw (13) and tightening nut (14). The chassis (7) is provided with an arc-shaped baffle to prevent the water bucket from falling.

2. The capping machine device for a bottled water filling production line according to claim 1, characterized in that: The support table (3) is equipped with a first bracket (1) and a second bracket (15) at its two ends respectively. The first bracket (1) is equipped with a first conveyor belt (2) at its upper end, and the second bracket (15) is equipped with a second conveyor belt (16) at its upper end. The water bucket is transported to the feeding roller (8) by the first conveyor belt (2), and the capped water bucket is sent out by the second conveyor belt (16).

3. The capping machine device for a bottled water filling production line according to claim 2, characterized in that: The side frame (4) is fixed to the support table (3) by bolts. Multiple screws are installed on the chassis (7). The screws are distributed in a ring on the chassis (7). The screws are inserted into the support table (3) and fixed by nuts and anti-slip pads.

4. The capping machine device for a bottled water filling production line according to claim 3, characterized in that: Multiple barrel body limiting ports (10) are arranged in a ring on the first limiting plate (9), and multiple barrel mouth limiting ports (12) are arranged in a ring on the second limiting plate (11). The barrel mouth limiting ports (12) are directly opposite the barrel body limiting ports (10). The openings of the barrel mouth limiting ports (12) and the barrel body limiting ports (10) are arc-shaped, and the inner walls of the barrel mouth limiting ports (12) and the barrel body limiting ports (10) are connected with anti-slip rubber strips by adhesive.

5. The capping machine device for a bottled water filling production line according to claim 4, characterized in that: Multiple adjustable screws (13) are arranged in a ring on the first limiting plate (9) and the second limiting plate (11). Multiple fastening nuts (14) and anti-slip pads are sleeved on the adjustable screws (13). The distance between the first limiting plate (9) and the second limiting plate (11) is adjusted by changing the position of the fastening nuts (14).

6. The capping machine device for a bottled water filling production line according to claim 5, characterized in that: The chassis (7), the first limiting plate (9), and the second limiting plate (11) are designed coaxially. There is a gap between the output end of the servo motor and the chassis (7). The output end of the servo motor is fixed to the first limiting plate (9) by threads.

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