Pollution-free opener for glass fiber felt production

By designing a pollution-free opening machine with unloading, conveying, and drying functions, the problems of fiberglass felt material being unable to be dried and the unloading and conveying mechanism being inconvenient have been solved, achieving efficient drying and convenient installation of the material and improving production efficiency.

CN223510051UActive Publication Date: 2025-11-04JIANGSU LANGTIAN COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202422805936.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-04
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing pollution-free opening machine for fiberglass mat production lacks a discharge and conveying mechanism, which prevents the opened fiberglass mat material from drying, affecting its subsequent use. Furthermore, the discharge and conveying mechanism is inconvenient to install and disassemble.

Method used

A pollution-free opening machine was designed, comprising a feeding mechanism, an unloading conveying mechanism, a reciprocating sliding mechanism, and a rotary drive mechanism. Through the combination of a conveyor belt body, an elliptical ring, a drying mechanism, and a drive motor, the machine achieves the conveying and drying of the opened fiberglass felt material. The installation and disassembly of the unloading conveying mechanism are simplified by a lifting adjustment component.

Benefits of technology

It enables automatic drying of the opened fiberglass mat material, improves the effect of subsequent processing, and facilitates the installation and disassembly of the unloading and conveying mechanism by operators, thereby improving operating efficiency.

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Abstract

The utility model relates to the technical field of glass fiber felt production, in particular to a pollution-free opener for glass fiber felt production, which comprises an opener mechanism and a feeding mechanism, the feeding mechanism is mounted at the top end of the opener mechanism, a feeding hole is formed in the side wall of the feeding mechanism, and a discharging hole is formed in the side wall of the feeding mechanism. A feeding port is formed in the top end of the opener mechanism, a conveying and feeding assembly penetrating through the feeding port is mounted at the top end of the opener mechanism, a discharging port is formed in the side wall of the opener mechanism, a lifting adjusting assembly is arranged on the side wall of the opener mechanism, and a mounting groove is formed in the side wall of the opener mechanism. According to the glass fiber felt drying device, the disc main body drives the second tooth block main body to rotate to drive the elliptical ring to slide left and right in the sliding rail in a reciprocating manner through the sliding block, so that the L-shaped supporting plate and the drying mechanism are automatically driven to dry the opened glass fiber felt at the top end of the conveying belt main body, and the subsequent processing effect is better.
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Description

Technical Field

[0001] This utility model relates to the field of fiberglass mat production technology, and in particular to a pollution-free opening machine for fiberglass mat production. Background Technology

[0002] Fiberglass mat is a nonwoven fabric made of interwoven glass fiber monofilaments that are cured with a resin binder. It is generally classified into three types: surface mat, continuous mat, and chopped strand mat. The production process of fiberglass mat includes processes such as filament separation, pile formation, and needle punching, ultimately producing a high-grade mat with properties such as insulation, heat insulation, fire resistance, sound absorption, and air purification. During the production of fiberglass mat, the material needs to be loosened using an opening machine. The main function of the opening machine is to loosen the compressed, tangled fiber raw materials and remove impurities. This process is crucial for spinning because the quality of the fiber raw materials directly affects the quality of the semi-finished products and the finished yarn, as well as material conservation. The opening machine, through a series of mechanical operations, makes the fiber material fluffy under the action of high-speed rotation and friction.

[0003] Most non-polluting opening machines used in fiberglass mat production on the market currently lack a discharge and conveying mechanism when opening fiberglass mat materials. Typically, the opened fiberglass mat material is directly dropped into the storage box through the discharge port, making it impossible to dry the opened fiberglass mat material. This affects the subsequent use of the fiberglass mat material. At the same time, it is inconvenient for operators to install and disassemble the non-polluting opening machine and the discharge and conveying mechanism, thus causing inconvenience to the operators. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the fact that most of the pollution-free opening machines used in the production of fiberglass mat on the market do not have a discharge and conveying mechanism when opening fiberglass mat materials, the opened fiberglass mat materials are usually directly dropped into the storage box through the discharge port, which makes it impossible to dry the opened fiberglass mat materials, thus affecting the subsequent use of fiberglass mat materials. At the same time, it is inconvenient for operators to install and disassemble the pollution-free opening machine and the discharge and conveying mechanism, thus causing inconvenience to the operators. Therefore, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a pollution-free opening machine for the production of fiberglass mat.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a pollution-free opening machine for fiberglass felt production, including an opening machine mechanism, which includes a feeding mechanism. The feeding mechanism is installed at the top of the opening machine mechanism. The side wall of the feeding mechanism has a feeding port. The top of the opening machine mechanism is equipped with a conveying feeding component that passes through the feeding port. The side wall of the opening machine mechanism has a discharge port. The side wall of the opening machine mechanism has a lifting adjustment component. The side wall of the opening machine mechanism has an installation groove.

[0008] The unloading and conveying mechanism includes a U-shaped frame, with mounting rods installed on the side walls of one end of the U-shaped frame, and the mounting rods engaging with mounting grooves. The top of each mounting rod has a positioning hole. A rotating rod body is rotatably installed inside the U-shaped frame, and a conveyor belt body is rotatably installed on the outer wall of the rotating rod body. A fixed bracket is installed on the side wall of the U-shaped frame, and the output end of the fixed bracket is fixedly connected to the rotating rod body.

[0009] A reciprocating sliding mechanism includes a mounting frame, which is located at the top of a U-shaped frame. A slide rail is installed at the bottom of the mounting frame, and a slider is provided inside the slide rail. An elliptical ring is installed at the top of the slider, and an L-shaped support plate that penetrates the mounting frame is installed at the top of the elliptical ring. A drying mechanism is installed at the bottom of the L-shaped support plate.

[0010] A rotary drive mechanism includes a motor plate mounted on a side wall of a U-shaped frame, and a drive motor mounted on the top of the motor plate.

[0011] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, the first tooth block body is installed at both the top and bottom of the elliptical ring, and the first tooth block body is installed horizontally and symmetrically at the top and bottom of the elliptical ring.

[0012] By adopting the above technical solution, the first tooth block body is horizontally and symmetrically installed at the top and bottom of the elliptical ring, so that the first tooth block body is engaged to drive the elliptical ring to slide.

[0013] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, the bottom end of the drying mechanism is provided with a second through hole, and the inner wall of the drying mechanism is equipped with drying pipes.

[0014] By adopting the above technical solution, this solution uses drying pipes installed on the inner wall of the drying mechanism, thereby activating multiple sets of drying pipes to dry the fiberglass felt material at the top of the conveyor belt body through the second through hole.

[0015] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, the output end of the drive motor is equipped with a drive shaft that penetrates the interior of the mounting frame via a coupling, and a disc body is installed on the outer wall of the drive shaft. The outer wall of the disc body is equipped with a second tooth block body, and the second tooth block body meshes with the first tooth block body.

[0016] By adopting the above technical solution, the second tooth block body and the first tooth block body mesh with each other, causing the second tooth block body to rotate, thereby driving the first tooth block body and causing the elliptical ring to slide.

[0017] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, the lifting and adjusting component includes a first groove, which is formed on the side wall of the opening machine mechanism. The bottom end of the first groove is provided with a first through hole, and the first through hole cooperates with the mounting groove. A positioning rod is provided inside the first through hole, and a positioning plate is installed at the top of the positioning rod. A push rod is installed at the top of the positioning plate.

[0018] By adopting the above technical solution, the positioning rod and the positioning hole are engaged with each other, thereby allowing for installation and disassembly.

[0019] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, a fixed round rod penetrating the positioning plate is installed at the top of the first groove, and a high-pressure spring is sleeved on the outer wall of the fixed round rod. The top and bottom ends of the high-pressure spring are fixedly connected to the top of the first groove and the top of the positioning plate, respectively.

[0020] By adopting the above technical solution and designing a high-pressure spring, the positioning plate is raised and lowered to compress the high-pressure spring, causing it to deform. This allows the high-pressure spring to elastically recover and drive the positioning plate to reciprocate up and down.

[0021] As a preferred embodiment of the pollution-free opening machine for fiberglass felt production according to this utility model, a fixed bracket is installed at each of the four corners of the bottom of the U-shaped frame, and the top of the fixed bracket and the bottom of the U-shaped frame are welded together as an integrated structure.

[0022] By adopting the above technical solution and designing multiple sets of fixed brackets, the U-shaped frame can be more firmly fixed.

[0023] The pollution-free opening machine for fiberglass mat production of this utility model has the following beneficial effects:

[0024] This invention firstly utilizes a U-shaped frame and a conveyor belt body design to transport the loosened fiberglass felt. Simultaneously, a drive motor is activated to rotate the disc body and the second toothed block body. The second toothed block body meshes with the first toothed block body, and a slide rail and slider cooperate to allow the disc body to drive the second toothed block body to rotate and mesh with the first toothed block body at the top or bottom of the elliptical ring. This facilitates the rotation of the disc body and the second toothed block body, which in turn causes the elliptical ring to slide back and forth on the slide rail. This automatically drives the L-shaped support plate and the drying mechanism to dry the loosened fiberglass felt at the top of the conveyor belt body, resulting in better subsequent processing.

[0025] This invention firstly involves the positioning rod engaging with the positioning hole, and then the mounting groove engaging with the mounting rod. By pushing the push rod upward, the positioning plate and positioning rod are raised and lowered, no longer engaging with the positioning hole. At the same time, the raising and lowering of the positioning plate compresses the high-pressure spring, causing it to deform. This facilitates the installation and removal of the mounting rod and mounting groove by the operator. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0027] Figure 1 This is a schematic diagram of the main structure of a pollution-free opening machine for fiberglass mat production.

[0028] Figure 2 A schematic diagram of the installation and disassembly structure of the unloading and conveying mechanism of a pollution-free opening machine for fiberglass felt production;

[0029] Figure 3 A schematic diagram of the U-shaped frame structure of a pollution-free opening machine for fiberglass mat production.

[0030] Figure 4 A schematic diagram of the internal structure of the mounting frame of a pollution-free opening machine for fiberglass felt production;

[0031] Figure 5 A schematic diagram of the rotating disc structure of a pollution-free opening machine for fiberglass felt production;

[0032] Figure 6 This is a partial cross-sectional schematic diagram of a pollution-free opening machine for fiberglass mat production.

[0033] The attached diagram lists the components represented by each number as follows:

[0034] 1. Opening machine mechanism; 101. Feeding mechanism; 102. Feed inlet; 103. Conveying and feeding assembly; 104. Discharge outlet; 105. Lifting and adjusting assembly; 1051. First groove; 1052. First through hole; 1053. Positioning rod; 1054. Positioning plate; 1055. Push rod; 1056. Fixed round rod; 1057. High-pressure spring; 106. Mounting groove;

[0035] 2. Unloading and conveying mechanism; 201. U-shaped frame; 202. Mounting rod; 2021. Positioning hole; 203. Rotating rod body; 204. Conveyor belt body; 205. Fixed bracket;

[0036] 3. Reciprocating sliding mechanism; 301. Mounting frame; 302. Slide rail; 303. Slider; 304. Elliptical ring; 305. First toothed block body; 306. L-shaped support plate; 307. Drying mechanism; 3071. Second through hole; 3072. Drying tube;

[0037] 4. Rotary drive mechanism; 401. Motor plate; 402. Drive motor; 403. Drive shaft; 404. Disc body; 405. Second tooth block body. Detailed Implementation

[0038] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0039] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0041] Example 1: Refer to Figures 1-6This is the first embodiment of the present invention. This embodiment provides a pollution-free opening machine for fiberglass felt production. It can solve the problem that most pollution-free opening machines for fiberglass felt production on the market do not have a discharge and conveying mechanism when opening fiberglass felt materials. Usually, the opened fiberglass felt materials are directly dropped into the storage box through the discharge port, and the opened fiberglass felt materials cannot be dried, thus affecting the subsequent use of fiberglass felt materials. The opening machine mechanism 1 includes a feeding mechanism 101, which is installed at the top of the opening machine mechanism 1. The feeding mechanism 101 has a feeding port 102 on its side wall. The top of the opening machine mechanism 1 is equipped with a conveying feeding component 103 that passes through the feeding port 102. The side wall of the opening machine mechanism 1 has a discharge port 104, a lifting adjustment component 105, and an installation groove 106.

[0042] The unloading conveying mechanism 2 includes a U-shaped frame 201. Mounting rods 202 are installed on the side walls of one end of the U-shaped frame 201, and the mounting rods 202 are engaged with the mounting grooves 106. The top of each mounting rod 202 is provided with a positioning hole 2021. A rotating rod body 203 is rotatably installed inside the U-shaped frame 201, and a conveyor belt body 204 is rotatably installed on the outer wall of the rotating rod body 203. A fixed bracket 205 is installed on the side wall of the U-shaped frame 201, and the output end of the fixed bracket 205 is fixedly connected to the rotating rod body 203.

[0043] Fixed brackets 205 are installed at the four corners of the bottom of the U-shaped frame 201. The top of the fixed bracket 205 and the bottom of the U-shaped frame 201 are welded together. The design of multiple fixed brackets 205 makes the U-shaped frame 201 more secure.

[0044] The reciprocating sliding mechanism 3 includes a mounting frame 301, which is located at the top of a U-shaped frame 201. A slide rail 302 is mounted at the bottom of the mounting frame 301, and a slider 303 is provided inside the slide rail 302. An elliptical ring 304 is mounted at the top of the slider 303, and an L-shaped support plate 306 that penetrates the mounting frame 301 is mounted at the top of the elliptical ring 304. A drying mechanism 307 is mounted at the bottom of the L-shaped support plate 306. A first toothed block body 305 is mounted at both the top and bottom of the elliptical ring 304, and the first toothed block body 305 is horizontally symmetrically mounted at the top and bottom of the elliptical ring 304. By horizontally symmetrically mounting the first toothed block body 305 at the top and bottom of the elliptical ring 304, the first toothed block body 305 is engaged, thereby driving the elliptical ring 304 to slide.

[0045] The bottom end of the drying mechanism 307 is provided with a second through hole 3071, and the inner wall of the drying mechanism 307 is equipped with drying pipes 3072. By activating multiple sets of drying pipes 3072, the fiberglass felt material at the top of the conveyor belt body 204 can be dried through the second through hole 3071.

[0046] The rotary drive mechanism 4 includes a motor plate 401, which is mounted on the side wall of the U-shaped frame 201. A drive motor 402 is mounted on the top of the motor plate 401. The output end of the drive motor 402 is connected to a drive shaft 403 that passes through the interior of the mounting frame 301 via a coupling. A disc body 404 is mounted on the outer wall of the drive shaft 403. A second tooth block body 405 is mounted on the outer wall of the disc body 404. The second tooth block body 405 meshes with the first tooth block body 305. Through the meshing of the second tooth block body 405 and the first tooth block body 305, the second tooth block body 405 rotates to drive the first tooth block body 305 and drive the elliptical ring 304 to slide.

[0047] The specific working principle is as follows: First, through the design of the U-shaped frame 201 and the conveyor belt body 204, the loosened fiberglass felt is conveyed by the conveyor belt body 204. At the same time, the drive motor 402 is started to drive the disc body 404 and the second toothed block body 405 to rotate. The second toothed block body 405 meshes with the first toothed block body 305, and the slide rail 302 cooperates with the slider 303 to make the disc body 404 drive the second toothed block body 405 to rotate and mesh with the first toothed block body 305 at the top or bottom of the elliptical ring 304. This makes it easier for the disc body 404 to drive the second toothed block body 405 to rotate, which in turn drives the elliptical ring 304 to slide back and forth on the slide rail 302 through the slider 303. This automatically drives the L-shaped support plate 306 and the drying mechanism 307 to dry the loosened fiberglass felt at the top of the conveyor belt body 204, so as to improve the effect of subsequent processing.

[0048] Example 2: Refer to Figures 1-6This is the first embodiment of the present utility model. This embodiment provides a pollution-free opening machine for fiberglass felt production. It can solve the problem of inconvenience caused to the operator by simultaneously installing and disassembling the pollution-free opening machine and the unloading conveying mechanism. The lifting adjustment component 105 includes a first groove 1051, which is opened on the side wall of the opening machine mechanism 1. A first through hole 1052 is opened at the bottom end of the first groove 1051, and the first through hole 1052 cooperates with the mounting groove 106. A positioning rod 1053 is provided inside the first through hole 1052, and a positioning plate 1054 is installed at the top end of the positioning rod 1053. A push rod 1055 is installed at the top end of the positioning plate 1054. The positioning rod 1053 and the positioning hole 2021 are engaged with each other, so that the installation and disassembly can be performed by whether the positioning rod 1053 and the positioning hole 2021 are engaged or not.

[0049] A fixed round rod 1056 is installed at the top of the first groove 1051, penetrating the positioning plate 1054. A high-pressure spring 1057 is sleeved on the outer wall of the fixed round rod 1056. The top and bottom of the high-pressure spring 1057 are fixedly connected to the top of the first groove 1051 and the top of the positioning plate 1054, respectively. Through the design of the high-pressure spring 1057, the positioning plate 1054 is raised and lowered to compress the high-pressure spring 1057 to deform. This allows the positioning plate 1054 to reciprocate and rise and fall through the elastic recovery of the high-pressure spring 1057.

[0050] The specific working principle is as follows: when it is necessary to install and disassemble the U-shaped frame 201 and the mounting groove 106, the positioning rod 1053 first engages with the positioning hole 2021, and the mounting groove 106 engages with the mounting rod 202. By pushing the push rod 1055 upward, the positioning plate 1054 and the positioning rod 1053 are moved up and down and no longer engaged with the positioning hole 2021. At the same time, the positioning plate 1054 moves up and down to compress the high-pressure spring 1057 to deform, thereby facilitating the operator to install and disassemble the mounting rod 202 and the mounting groove 106.

[0051] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pollution-free opening machine for fiberglass mat production, characterized in that: include, The loosening machine mechanism (1) includes a feeding mechanism (101), which is installed at the top of the loosening machine mechanism (1). The feeding mechanism (101) has a feeding port (102) on its side wall. The top of the loosening machine mechanism (1) is equipped with a conveying feeding component (103) that passes through the feeding port (102). The side wall of the loosening machine mechanism (1) has a discharge port (104). The side wall of the loosening machine mechanism (1) has a lifting adjustment component (105). The side wall of the loosening machine mechanism (1) has a mounting groove (106). The unloading conveying mechanism (2) includes a U-shaped frame (201), and mounting rods (202) are installed on the side walls of one end of the U-shaped frame (201). The mounting rods (202) are engaged with the mounting grooves (106). The top of the mounting rods (202) is provided with positioning holes (2021). A rotating rod body (203) is rotatably installed inside the U-shaped frame (201), and a conveyor belt body (204) is rotatably installed on the outer wall of the rotating rod body (203). A fixed bracket (205) is installed on the side wall of the U-shaped frame (201), and the output end of the fixed bracket (205) is fixedly connected to the rotating rod body (203). The reciprocating sliding mechanism (3) includes a mounting frame (301), which is located at the top of a U-shaped frame (201). A slide rail (302) is installed at the bottom of the mounting frame (301), and a slider (303) is provided inside the slide rail (302). An elliptical ring (304) is installed at the top of the slider (303), and an L-shaped support plate (306) that penetrates the mounting frame (301) is installed at the top of the elliptical ring (304). A drying mechanism (307) is installed at the bottom of the L-shaped support plate (306). The rotary drive mechanism (4) includes a motor plate (401) which is mounted on the side wall of the U-shaped frame (201) and a drive motor (402) is mounted on the top of the motor plate (401).

2. The pollution-free opening machine for fiberglass mat production as described in claim 1, characterized in that: The top and bottom ends of the elliptical ring (304) are each equipped with a first tooth block body (305), and the first tooth block body (305) is horizontally symmetrically installed at the top and bottom ends of the elliptical ring (304).

3. The pollution-free opening machine for fiberglass mat production as described in claim 1, characterized in that: The drying mechanism (307) has a second through hole (3071) at its bottom end, and drying tubes (3072) are installed on the inner wall of the drying mechanism (307).

4. The pollution-free opening machine for fiberglass mat production as described in claim 1, characterized in that: The output end of the drive motor (402) is connected to a drive shaft (403) that passes through the inside of the mounting frame (301) via a coupling. A disc body (404) is installed on the outer wall of the drive shaft (403). A second tooth block body (405) is installed on the outer wall of the disc body (404), and the second tooth block body (405) meshes with the first tooth block body (305).

5. The pollution-free opening machine for fiberglass mat production as described in claim 1, characterized in that: The lifting adjustment assembly (105) includes a first groove (1051), which is opened on the side wall of the opening machine mechanism (1). The bottom end of the first groove (1051) is provided with a first through hole (1052), and the first through hole (1052) cooperates with the mounting groove (106). A positioning rod (1053) is provided inside the first through hole (1052), and a positioning plate (1054) is installed at the top of the positioning rod (1053). A push rod (1055) is installed at the top of the positioning plate (1054).

6. The pollution-free opening machine for fiberglass mat production as described in claim 5, characterized in that: A fixed round rod (1056) that penetrates the positioning plate (1054) is installed at the top of the first groove (1051), and a high-pressure spring (1057) is sleeved on the outer wall of the fixed round rod (1056). The top and bottom of the high-pressure spring (1057) are fixedly connected to the top of the first groove (1051) and the top of the positioning plate (1054) respectively.

7. The pollution-free opening machine for fiberglass mat production as described in claim 1, characterized in that: Fixed brackets (205) are installed at the four corners of the bottom of the U-shaped frame (201), and the top of the fixed bracket (205) and the bottom of the U-shaped frame (201) are welded together as an integrated structure.