Comfortable denim fabric, vintage-style denim fabric and denim clothes
By combining ring spinning and free-end spinning, along with different yarn structures and dyes, and using ordinary washing processes to cause the fibers to shrink and fade, the problem of the monotonous style and rough feel of traditional pure cotton denim fabrics has been solved, resulting in denim fabrics with a retro style and comfortable feel.
Patent Information
- Application Number
- CN202422777949.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Traditional pure cotton denim fabric has a monotonous style after ordinary washing, and the fabric texture lacks characteristics. The method of increasing the yarn twist results in a rough feel, making it difficult to achieve a comfortable and retro effect.
It employs a spinning method that combines ring spinning and free-end spinning, using different yarn structures and dyes. Through ordinary water washing, the fibers undergo varying degrees of shrinkage and fading, forming a retro structural texture, combined with a smooth hand feel.
After a regular wash, denim fabric with both a retro style and a comfortable feel is obtained, solving the problems of monotonous style and rough feel of traditional fabrics.
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Figure CN223510079U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textiles, in particular to a comfortable denim fabric, a retro-style denim fabric and a denim garment. BACKGROUND
[0002] With the improvement of people's consumption level and the change of consumption concept, people's requirements for the comfort of denim fabric are increasingly improved. Cotton fiber is one of the main raw materials of traditional denim fabric. However, the traditional pure cotton denim fabric has a single style after ordinary washing, and the fabric surface pattern lacks characteristics. In order to make the pure cotton denim fabric show a retro style, the traditional way is to increase the twist of the yarn, but at the same time it will make the fabric feel rough, and it is difficult to obtain a comfortable and retro cotton denim fabric. CONTENT OF THE UTILITY MODEL
[0003] Therefore, it is necessary to provide a comfortable denim fabric with good comfort, a retro-style denim fabric with comfort and retro texture, and a denim garment.
[0004] In a first aspect, the present application provides a comfortable denim fabric.
[0005] A comfortable denim fabric is woven by a first warp yarn, a second warp yarn and a weft yarn; the first warp yarn is a yarn obtained by ring spinning, the second warp yarn is a yarn obtained by free-end spinning, the weft yarn is one of inelastic yarn or elastic core-spun yarn, and the yarn specifications of the first warp yarn and the second warp yarn are the same.
[0006] In some embodiments, the first warp yarn is pure cotton yarn formed by spinning cotton fiber, or first blended yarn blended by one or more of viscose fiber, Tencel fiber and modal fiber and cotton fiber; and / or
[0007] The second warp yarn is the pure cotton yarn or the second blended yarn blended by one or more of viscose fiber, Tencel fiber and modal fiber and cotton fiber.
[0008] In some embodiments, the first warp yarn is the pure cotton yarn or the first blended yarn dyed by indigo dye or sulfur dye; and / or
[0009] The second warp yarn is the pure cotton yarn or the second blended yarn dyed by indigo dye or sulfur dye.
[0010] In some embodiments, the yarn count specification of the first warp yarn is 5S-16S; and / or
[0011] The yarn count specification of the weft yarn is 6S-20S.
[0012] In some embodiments, the second warp yarn has a twist of 1-1.2 times that of the first warp yarn.
[0013] In some embodiments, the comfortable denim fabric has a warp density of 30-90 ends per inch; and / or
[0014] The weft density is 30-90 ends per inch.
[0015] In some embodiments, the comfortable denim fabric has a weave structure selected from plain weave, twill weave, satin weave, double plain weave, or jacquard weave.
[0016] In some embodiments, the comfortable denim fabric has a warp yarn cycle structure composed of 6-12 different or identical secondary cycle structures.
[0017] The secondary cycle structure has 4 warp yarns, and the secondary cycle structure is formed by combining the first warp yarn and the second warp yarn in any combination.
[0018] In a second aspect, the application provides a retro-style denim fabric.
[0019] A retro-style denim fabric, which is the comfortable denim fabric provided in the first aspect of the application after washing.
[0020] In a third aspect, the application provides a denim garment.
[0021] A denim garment, at least a portion of which is made of the comfortable denim fabric provided in the first aspect of the application; and / or
[0022] At least a portion of the denim garment is made of the retro-style denim fabric provided in the second aspect of the application.
[0023] The comfortable denim fabric of the application is woven with the first warp yarn formed by ring spinning and the second warp yarn formed by free-end spinning and weft yarn. The first warp yarn and the second warp yarn have the same yarn size, so that the comfortable denim fabric has high flatness and good hand feeling. Moreover, due to the use of different warp yarn spinning methods, the first warp yarn with tight and orderly fiber arrangement and the second warp yarn with large fiber voids and irregular arrangement will shrink at different amplitudes and fade at different degrees after the comfortable denim fabric of the application is subjected to ordinary washing process, thereby producing a retro structure pattern and obtaining a retro-style and comfortable retro-style denim fabric. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0025] In order to more completely understand the present application and its beneficial effects, the following will be described in conjunction with the drawings. In the following description, the same reference numerals represent the same parts.
[0026] Figure 1 A partial structure schematic diagram of the fabric of the comfortable jean fabric in Embodiment 1 of the present application.
[0027] Legend: 100, first warp yarn; 200, second warp yarn; 300, weft yarn. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below in conjunction with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0029] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0030] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0031] In the present application, unless specifically defined otherwise, the terms "mounting", "connected", "connecting", "fixed", and "fixedly" mean to be connected, fixed, or both, either directly or indirectly through intervening elements, so that any two elements between which there is an intervening element connected to one another are considered connected, fixed, or both, irrespective of the number of intervening elements. To those skilled in the art, the terms "mounting", "connected", "connecting", "fixed", and "fixedly" can be understood in the specific context of the present application.
[0032] In the present application, unless specifically defined otherwise, the terms "on", "under", "above", and "underneath" mean that the first element can be directly in contact with the second element, or indirectly in contact with the second element through an intervening element. Furthermore, the terms "on", "above", and "under" mean that the first element can be directly above or obliquely above the second element, or simply means that the first element is higher than the second element in horizontal height. The terms "under", "below", and "underneath" mean that the first element can be directly below or obliquely below the second element, or simply means that the first element is lower than the second element in horizontal height.
[0033] It should be noted that when an element is referred to as being "on" or "set on" another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar terms used herein are for illustrative purposes only and are not intended to be limiting.
[0034] In the description of the present application, the meaning of "one" is more than one, the meaning of "multiple" is more than two, greater than, less than, more than, etc. are not included in the number, above, below, within, etc. are understood to include the number. If it is described that the first, second is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of indicated technical features.
[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application herein only for the purpose of describing specific embodiments and is not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more of the associated listed items.
[0036] With the improvement of people's consumption level and the change of consumption concept, people's requirements for the comfort of denim fabric are increasingly improved. Cotton fiber is one of the main raw materials of traditional denim fabric. However, the traditional pure cotton denim fabric has single style and lacks characteristics of cloth pattern after ordinary washing. The process of using special washing to make the traditional pure cotton denim fabric achieve the retro style is complex and not environmentally friendly; and if the way of increasing the twist of yarn is used to achieve the retro style, it will lead to rough hand feeling of denim fabric, and it is difficult to obtain comfortable and retro cotton denim fabric.
[0037] The present application provides a comfortable denim fabric. From the spinning way, yarn structure and yarn matching, a fabric structure with different shrinkage rates is constructed. The comfortable denim fabric of the present application only needs to go through the ordinary washing process, and a retro style denim fabric with retro texture and comfortable hand feeling can be obtained. In order to more clearly illustrate the comfortable denim fabric, the comfortable denim fabric will be introduced below in combination with the drawings.
[0038] In the first aspect of the present application, a comfortable denim fabric is provided. Please refer to Figure 1 , Figure 1 is a schematic diagram of the local structure of the fabric of the comfortable denim fabric in embodiment 1 of the present application. The comfortable denim fabric is woven by the first warp yarn 100, the second warp yarn 200 and the weft yarn 300. Among them, the first warp yarn 100 is a ring spinning yarn. The second warp yarn 200 is a free end spinning yarn. The yarn specifications of the first warp yarn 100 and the second warp yarn 200 are the same. The weft yarn 300 is one of inelastic yarn or elastic core-spun yarn.
[0039] The first warp yarn 100 and the second warp yarn 200 of the present application have different structural characteristics. Among them, the structure between the fibers of the first warp yarn 100 obtained by the traditional ring spinning method is compact and orderly arranged, so that the first warp yarn 100 has the characteristics of smooth surface. The structure between the fibers of the second warp yarn 200 obtained by the free end spinning method is fluffy and irregularly arranged, so that the second warp yarn 200 has the characteristics of fluffy and soft. And the present application also sets that the yarn count specifications of the first warp yarn 100 and the second warp yarn 200 remain the same, so that the comfortable denim fabric has high flatness and good hand feeling.
[0040] Ring spinning is one of the most common spinning methods, which is widely used in various short fiber spinning engineering. The structure of the yarn obtained by ring spinning is compact. Free end spinning refers to the spinning method of loosening the fiber into single fiber, then condensing the single fiber and twisting into yarn with free end. The space between the fibers of the yarn obtained by free end spinning is larger than that of the yarn obtained by ring spinning.
[0041] In the present application, the first warp yarn and the second warp yarn are obtained by different spinning methods, so that the comfortable denim fabric of the present application only needs to be treated by ordinary washing process, and the first warp yarn 100 with tight and orderly fiber arrangement and the second warp yarn 200 with large fiber gap and irregular arrangement will shrink and fade at different degrees, thereby producing a retro structure pattern and obtaining a comfortable retro style denim fabric with a retro style.
[0042] In some embodiments, the new free-end spinning includes one of rotor spinning, vortex spinning, and siro spinning.
[0043] In some embodiments, the first warp yarn 100 is pure cotton yarn spun from cotton fibers, or first blended yarn spun from one or more of cotton fibers, viscose fibers, tencel fibers, modal fibers, and cotton fibers.
[0044] In some embodiments, the second warp yarn 200 is pure cotton yarn spun from cotton fibers, or second blended yarn spun from one or more of cotton fibers, viscose fibers, tencel fibers, modal fibers, and cotton fibers.
[0045] In some embodiments, the first warp yarn 100 is pure cotton yarn dyed with indigo dye or sulfur dye, or first blended yarn dyed with indigo dye or sulfur dye.
[0046] In some embodiments, the second warp yarn 200 is pure cotton yarn dyed with indigo dye or sulfur dye, or second blended yarn dyed with indigo dye or sulfur dye.
[0047] The space between the fibers of the yarn spun by ring spinning is small, and the dye is more likely to penetrate into the inside of the yarn. The first warp yarn 100 dyed with indigo dye or sulfur dye has good washing color fastness, and the fading degree is low and the shrinkage is small after subsequent washing. The yarn spun by the new free-end spinning method has irregular fiber arrangement and large space between fibers, and the dye is more likely to concentrate on the surface of the yarn. The second warp yarn 200 dyed with indigo dye or sulfur dye has high fading degree and large shrinkage after washing.
[0048] In some embodiments, the yarn count of the first warp yarn 100 is 5S-16S. The yarn count of the weft yarn 300 includes but is not limited to 5S, 6S, 8S, 10S, 12S, 14S, 16S, or other parameters. The yarn count of the second warp yarn 200 is consistent with the yarn count of the first warp yarn 100.
[0049] In some embodiments, the twist of the first warp yarn 100 is 30 twists / cm-70 twists / cm.
[0050] In some embodiments, the second warp yarn 200 has a twist of 1-1.2 times the twist of the first warp yarn 100, including but not limited to 1 times, 1.1 times, 1.2 times, or other parameters.
[0051] In some embodiments, the weft yarn 300 has a yarn count of 6S-20S. The weft yarn 300 includes but is not limited to 6S, 8S, 10S, 12S, 14S, 16S, 18S, 20S, or other parameters.
[0052] In some embodiments, the comfortable denim fabric has a warp density of 30-90 ends / inch. The comfortable denim fabric includes but is not limited to 30 ends / inch, 40 ends / inch, 50 ends / inch, 60 ends / inch, 70 ends / inch, 80 ends / inch, 90 ends / inch, or other parameters.
[0053] In some embodiments, the comfortable denim fabric has a weft yarn 300 density of 30-90 ends / inch. The comfortable denim fabric includes but is not limited to 30 ends / inch, 40 ends / inch, 50 ends / inch, 60 ends / inch, 70 ends / inch, 80 ends / inch, 90 ends / inch, or other parameters.
[0054] In some embodiments, the comfortable denim fabric has a weave structure of one of plain weave, twill weave, satin weave, double plain weave, or jacquard weave.
[0055] In some embodiments, the comfortable denim fabric has a cycle structure of the warp yarns consisting of 6-12 different or identical secondary cycle structures. In the secondary cycle structure, the number of warp yarns is 4, and the secondary cycle structure is formed by combining the first warp yarn 100 and the second warp yarn 200 in any combination. That is, in the secondary cycle structure, the number of first warp yarns 100 is N, and the number of second warp yarns 200 is (4-N).
[0056] In a second aspect, the present application provides a retro-style denim fabric. The retro-style denim fabric is the comfortable denim fabric provided by the first aspect of the present application after washing.
[0057] In some embodiments, the washing is a common enzyme washing process, and the steps are as follows: put the desized denim garment into a washing machine, add water to the appropriate water level, add a dye-resistant agent, start the machine, heat to the appropriate temperature, adjust the pH value, add an enzyme, wash for a certain period of time, add sodium hypochlorite or hydrogen peroxide for light bleaching, wash, and pass through a softener.
[0058] In some embodiments, the post-finishing of the retro-style denim fabric includes singeing, slacking, and shrink-proofing.
[0059] In a third aspect, the present application provides a pair of jeans. At least a part of the jeans is the comfortable jean fabric provided in the first aspect of the present application; and / or, at least a part of the jeans is the retro-style jean fabric provided in the third aspect of the present application.
[0060] Embodiment 1
[0061] The present embodiment provides a comfortable jean fabric.
[0062] The comfortable jean fabric is woven by the first warp yarn 100, the second warp yarn 200 and the weft yarn 300. The first warp yarn 100 is a cotton fiber yarn dyed with indigo dye obtained by ring spinning, with a yarn count of 7S and a twist of 40 twists / cm. The second warp yarn 200 is a cotton fiber yarn dyed with indigo dye obtained by rotor spinning, with a yarn count of 7S and a twist of 46 twists / cm. The weft yarn 300 is a non-elastic yarn obtained by ring spinning, with a raw material of cotton fiber, a yarn count of 10S and a twist of 57 twists / cm.
[0063] The comfortable jean fabric has a warp density of 60 threads / inch and a weft density of 46 threads / inch, and the weave structure is three over one under right twill. The first warp yarn 100 is A and the second warp yarn 200 is B, and the cycle structure of the warp yarn of the comfortable jean fabric is: BBAB BABB ABBA BBAB BBAB BBAB BABB ABBA BBAB BABA. The comfortable jean fabric has a total of 3900 warp threads.
[0064] Embodiment 2
[0065] The present embodiment provides a retro-style jean fabric.
[0066] The retro-style jean fabric is obtained by washing the comfortable jean fabric of Embodiment 1. The washing is ordinary enzyme washing. After washing, the first warp yarn 100 and the second warp yarn 200 shrink and fade to different degrees, so that the retro-style jean fabric has a retro texture.
[0067] Embodiment 3
[0068] The present embodiment provides a comfortable jean fabric.
[0069] The comfortable jean fabric is woven by the first warp yarn 100, the second warp yarn 200 and the weft yarn 300. The first warp yarn 100 is a cotton fiber yarn dyed with indigo dye by ring spinning, with a yarn count of 10S and a twist of 49 twists / cm. The second warp yarn 200 is a cotton fiber yarn dyed with indigo dye by siro spinning, with a yarn count of 10S and a twist of 58 twists / cm. The weft yarn 300 is an elastic core-spun yarn obtained by ring spinning, with an outer sheath of polyester and viscose blended yarn in a ratio of 70:30 and an inner core of 55D lycra filament, and a yarn count of 10S and a twist of 55 twists / cm.
[0070] The comfortable jean fabric has a warp density of 54 threads / inch and a weft density of 44 threads / inch, and a weave structure of three over one under right twill. The first warp yarn 100 is A and the second warp yarn 200 is B, and the cycle structure of the warp yarns of the comfortable jean fabric is: AAAAA BAAA BAAA AABA AAAB AAAB AAAA ABAA AABA AABA. The comfortable jean fabric has a total of 4700 warp yarns.
[0071] Example 4
[0072] This example provides a retro-style jean fabric.
[0073] The retro-style jean fabric is obtained by washing the comfortable jean fabric of Example 2. The washing is ordinary enzyme washing. After washing, the first warp yarn 100 and the second warp yarn 200 shrink and fade to different degrees, so that the retro-style jean fabric has a retro texture.
[0074] Comparative Example 1
[0075] This comparative example provides an ordinary fabric.
[0076] The ordinary fabric is woven by warp yarns and weft yarns. The warp yarns are cotton fiber yarns dyed with indigo dye by ring spinning, with a yarn count of 10S and a twist of 49 twists / cm. The weft yarns are cotton fiber yarns dyed with indigo dye by ring spinning, with a yarn count of 10S and a twist of 49 twists / cm.
[0077] The ordinary fabric has a warp density of 60 threads / inch and a weft density of 40 threads / inch, and a weave structure of three over one under right twill.
[0078] Comparative Example 2
[0079] This comparative example provides an ordinary jean fabric.
[0080] The common jean fabric provided by the present comparative example is obtained by washing the common fabric of Comparative Example 1. The washing is common enzyme washing. The shrinkage and color fading of the common jean fabric of the present comparative example are uniform, and the fabric does not have a retro texture.
[0081] As can be seen from Examples 1 to 4 and Comparative Examples 1 to 2, the retro-style jean fabric prepared from the comfortable jean fabric has a retro texture and comfort, while the common jean fabric prepared from the common fabric does not have a retro texture.
[0082] The above-described examples only express several embodiments of the present application, and the description is relatively specific and detailed, but it should not be understood as limiting the scope of the patent of the present application. It should be pointed out that for ordinary skilled persons in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A comfortable denim fabric characterized in that, The first warp yarn, the second warp yarn and the weft yarn are woven together; the first warp yarn is a ring spun yarn, the second warp yarn is a free end spun yarn, and the weft yarn is one of inelastic yarn or elastic core-spun yarn, and the first warp yarn and the second warp yarn have the same yarn specification.
2. The comfortable denim fabric of claim 1, wherein, The first warp yarn is pure cotton yarn spun from cotton fibers; and / or The second warp yarn is the pure cotton yarn.
3. The comfortable denim fabric of claim 2, wherein, The first warp yarn is the pure cotton yarn or the first blended yarn dyed with indigo dye or sulfur dye; and / or The second warp yarn is the pure cotton yarn or the second blended yarn dyed with indigo dye or sulfur dye.
4. The comfortable denim fabric of claim 3, wherein, The yarn specification of the first warp yarn is 5S-16S; and / or The yarn specification of the weft yarn is 6S-20S.
5. The comfortable denim fabric of claim 3, wherein, The twist of the second warp yarn is 1-1.2 times the twist of the first warp yarn.
6. The comfortable denim fabric according to any one of claims 1 to 5, characterized in that, The warp density of the comfortable denim fabric is 30-90 ends / inch; and / or The weft density is 30-90 ends / inch.
7. The comfortable denim fabric according to any one of claims 1 to 5, wherein The weave structure of the comfortable denim fabric is one of plain weave, twill weave, satin weave, double weave or jacquard weave.
8. The comfortable denim fabric according to any one of claims 1 to 5, wherein The repeat structure of the warp yarn of the comfortable denim fabric is composed of 6-12 different or same secondary repeat structures; The number of the warp yarn of the secondary repeat structure is 4, and the secondary repeat structure is formed by combining the first warp yarn and the second warp yarn in any combination.
9. A retro-style denim fabric, characterized by, The retro-style denim fabric is obtained by washing the comfortable denim fabric according to any one of claims 1-8.
10. A denim garment, characterized in that, At least a part of the denim garment is made of the comfortable denim fabric according to any one of claims 1-8; and / or At least a part of the denim garment is made of the retro-style denim fabric according to claim 9.