Water and electricity pipeline integrated ALC wallboard

By pre-embedding water and electricity pipelines and socket components during the production of ALC wall panels and setting a fiberglass fireproof layer on the surface, the problems of high labor intensity and quality risks in on-site grooving during ALC wall panel construction are solved, achieving efficient, environmentally friendly, and fireproof integrated construction of water and electricity pipelines.

CN223510520UActive Publication Date: 2025-11-04YUNNAN QIXING HANGXIAO STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202422823398.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-04
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing ALC wall panels require on-site trenching and laying of water and electricity pipelines during construction, which results in high labor intensity, low construction efficiency, potential quality problems and environmental pollution, as well as insufficient fire resistance.

Method used

During the production of ALC wall panels, water and electricity pipelines and socket components are pre-embedded, including switch wire troughs, water pipe joints and socket wire troughs. Fiberglass fireproof cloth is used as the fireproof layer, and rapid installation is achieved by splicing mortise and tenon joints.

Benefits of technology

It reduces on-site construction procedures, improves construction efficiency and wall quality, reduces environmental pollution, enhances fire resistance, avoids damage and cracks caused by grooving, and achieves green and low-carbon construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ALC wallboards, in particular to a water and electricity pipeline integrated ALC wallboard. The water and electricity pipeline integrated ALC wallboard comprises a wallboard body and a surface layer, the wallboard body is formed by integrally pouring concrete filler and a reinforcing mesh, and the water and electricity pipeline integrated ALC wallboard further comprises a switch assembly, a water pipe assembly and a socket assembly, and a switch wire groove, a water pipe and a socket wire groove are pre-buried in the wallboard body in the length direction of the wallboard; the surface layer is correspondingly provided with a switch pre-embedded box, a water pipe joint and a socket pre-embedded box; the reinforcing mesh is arranged along the width direction of the wallboard, a fireproof layer is arranged on the surface of the wallboard main body, tenons are arranged on the left side and the right side of the wallboard main body, matched tenons are arranged on the other side of the wallboard main body, and adjacent wallboards are spliced together through the tenons and the tenons. Aiming at the defects in the prior art, the utility model provides the water and electricity pipeline integrated ALC wallboard with reliable performance, the water and electricity pipelines are pre-embedded before leaving a factory, the field slotting construction is avoided, the installation is convenient, the energy is saved, the environment is protected, and the fireproof performance is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ALC wallboard technical field field, concretely relates to a water and electricity pipeline integrated ALC wallboard. BACKGROUND

[0002] ALC is the abbreviation of autoclaved lightweight concrete, and is a kind of high-performance autoclaved aerated concrete.ALC wallboard is a multi-porous concrete forming plate material with fly ash (or silica sand), cement, lime and the like as main raw materials, and containing treated steel reinforcement and being cured by high-pressure steam, which is a kind of new building material with superior performance.

[0003] At present, when installing water pipes and electric wires, ALC wallboard construction needs to be slotted on its surface to lay water pipes and electric wires, but after the pipeline and the hole slot are opened, special anti-cracking mortar is used to fill the joints, and mesh cloth is hung and smoothed outside, which has many process steps, high labor intensity, low construction efficiency, and due to the dense pipeline slot, the ALC wallboard is easily damaged seriously when being slotted on the ALC wallboard, and these slotted parts often have quality problems such as plastering hollowing, cracking and the like.In addition, on-site slotting also produces a large amount of dust, construction waste and continuous noise, which is not conducive to energy saving and environmental protection.In addition, the existing ALC wallboard may be broken in the case of high temperature or large fire, which brings inconvenience to users. UTILITY MODEL CONTENTS

[0004] The utility model provides a kind of reliable performance water and electricity pipeline integrated ALC wallboard to the deficiency of prior art, water and electricity pipeline are pre-buried before factory, avoid on-site slotting construction, easy to install, energy saving and environmental protection, good fireproof performance.

[0005] The technical scheme of the utility model is realized as follows: a kind of water and electricity pipeline integrated ALC wallboard, including the wallboard main body and surface layer by concrete filler, steel mesh sheet integrated pouring, it is characterized by: including switch subassembly, water pipe subassembly and socket subassembly, the switch subassembly includes the switch line slot and switch pre-buried box connected, water pipe subassembly includes the water pipe joint and water pipe connected, socket subassembly includes the socket line slot and socket pre-buried box connected;The wallboard main body is pre-buried with switch line slot, water pipe and socket line slot along the length direction of wallboard, the surface layer is correspondingly provided with switch pre-buried box, water pipe joint and socket pre-buried box;The steel mesh sheet is arranged along the width direction of wallboard, the surface of the wallboard main body is provided with fireproof layer, and the left and right sides thereof are provided with corbels, and the other side is provided with the matching female corbel, and adjacent wallboards are spliced together by the corbel and the female corbel.

[0006] The switch line slot, switch pre-buried box, water pipe joint, water pipe, socket line slot and socket pre-buried box are all welded and fixed on the steel mesh sheet.

[0007] The switch pre-embedded box and the socket pre-embedded box are connected with grounding terminals.

[0008] The fireproof layer is a glass fiber fireproof cloth.

[0009] The ALC wallboard further comprises detachable sealing plates respectively matched with the switch pre-embedded box, the water pipe joint and the socket pre-embedded box.

[0010] The wallboard body is further provided with anti-cracking grooves on the left and right side walls.

[0011] The utility model solves the defects in the background art and has the following beneficial effects:

[0012] The utility model discloses a wallboard, which is characterized by embedding water and electricity pipelines and sockets in the wallboard, avoiding groove cutting, pipeline pre-embedding and repairing processes on the wall in the field during water and electricity construction, greatly reducing field labor and shortening construction period, avoiding wall damage and cracks in repairing, ensuring wall quality, reducing building waste, avoiding dust and construction noise and being green and low-carbon. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0015] Figure 2 It is the front cross-sectional schematic diagram of the utility model;

[0016] Figure 3 It is Figure 2 The cross-sectional schematic diagram along the direction A-A;

[0017] Figure 4 It is Figure 2 The cross-sectional schematic diagram along the direction B-B;

[0018] Figure 5 It is the construction schematic diagram of the utility model;

[0019] In the diagram: 1-Wall panel body, 2-Steel mesh, 3-Surface layer, 4-Switch assembly, 5-Water pipe assembly, 6-Socket assembly, 7-Tie-joint, 8-Tie-joint, 9-Fireproof layer, 10-Concrete filler, 11-Grounding terminal, 41-Switch cable tray, 42-Switch embedded box, 51-Water pipe connector, 52-Water pipe, 61-Socket cable tray, 62-Socket embedded box. Detailed Implementation

[0020] Example

[0021] See also Figures 1 to 4 The ALC wall panel shown is an integrated water and electricity pipeline system, comprising a wall panel body 1 and a surface layer 3 integrally cast from concrete filler 10, steel mesh 2, switch assembly 4, water pipe assembly 5, and socket assembly 6. The switch assembly 4 includes a connected switch cable tray 41 and a switch embedded box 42; the water pipe assembly 5 includes a connected water pipe connector 51 and a water pipe 52; and the socket assembly 6 includes a connected socket cable tray 61 and a socket embedded box 62. The wall panel body 1 has the switch cable tray 41, water pipe 52, and socket cable tray 61 pre-embedded along its length. The surface layer 3 correspondingly has the switch embedded box 42, water pipe connector 51, and socket embedded box 62. The steel mesh 2 is arranged along the width of the wall panel. The wall panel body 1 has a fireproof layer 9 on its surface, with tenons 7 on one side and matching mortises 8 on the other. Adjacent wall panels are joined together by the tenons 7 and mortises 8.

[0022] Both the switch pre-embedded box 42 and the socket pre-embedded box 62 are connected to the grounding terminal 11, which has good grounding performance.

[0023] Fireproof layer 9 is made of fiberglass fireproof cloth, which can play a flame-retardant role and improve the flame-retardant performance of ALC wall panels. Crack-resistant grooves are also provided on the left and right side walls of the main wall panel 1 to prevent cracks from appearing on the surface plaster at the joint of the two panels during use.

[0024] During wall panel installation, if Figure 5 As shown, first, the convex tenon 7 and concave tenon 8 are spliced ​​together, then 100 fiberglass mesh is applied along the seam and smoothed with repair agent.

[0025] The ALC wall panel also includes removable sealing plates that are compatible with the switch embedded box 42, water pipe connector 51, and socket embedded box 62, respectively. If the ALC wall panel does not require water and electricity pipes, the corresponding sealing plates can be used to close the exposed boxes on the surface layer 3, saving time and improving aesthetics.

[0026] The production process of this utility model is as follows: First, a steel mesh 2 is embedded. Then, the switch trough 41, switch pre-embedded box 42, water pipe joint 51, water pipe 52, socket trough 61, and socket pre-embedded box 62 are fixed to the steel mesh 2 by welding with reinforcement points. Then, concrete filler 10 is filled, and a fireproof layer of fiberglass fireproof cloth is laid on the surface. The entire embedded casting material is then formed by steam pressure. During the subsequent wiring process, the wires and water pipes run along the pipes or troughs of the customized ALC wall panel (in this embodiment, water pipes are run along the ceiling, and some circuit pipes are run along the ground; the direction of the prefabricated water and electricity pipes can be adjusted according to actual needs). The corresponding joints or junction boxes are connected to the switches and sockets, eliminating the need for on-site piping and grooving construction.

[0027] This utility model eliminates the need for on-site wall grooving, pipe pre-embedding, and repair work during plumbing and electrical installations by pre-embedding water and electricity pipes and sockets within the wall panels. This significantly reduces on-site labor and shortens the construction period. It also prevents wall damage, avoids cracks from repairs, ensures wall quality, reduces construction waste, and minimizes dust and construction noise, making it a green and low-carbon solution. A fireproof layer 9 is applied to the surface of the wall panel body 1; the fiberglass fireproof cloth acts as a flame retardant, slowing the spread of fire and improving the wall panel's flame-retardant performance, resulting in excellent fire protection. During installation, multiple wall panels are joined together using tenons 7 and mortises 8, making construction quick and convenient.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated ALC wall panel for water and electricity pipelines, comprising a wall panel body (1) and a surface layer (3) integrally cast from concrete filler (10) and steel mesh (2), characterized in that: It also includes a switch assembly (4), a water pipe assembly (5), and a socket assembly (6). The switch assembly (4) includes a connected switch wire groove (41) and a switch embedded box (42). The water pipe assembly (5) includes a connected water pipe joint (51) and a water pipe (52). The socket assembly (6) includes a connected socket wire groove (61) and a socket embedded box (62). The wall panel body (1) has a switch wire groove (41), a water pipe (52), and a socket wire groove (61) embedded in the wall panel along the length direction. The surface layer (3) is correspondingly provided with a switch embedded box (42), a water pipe joint (51), and a socket embedded box (62). The steel mesh (2) is provided along the width direction of the wall panel. The wall panel body (1) has a fireproof layer (9) on its surface. It has a tenon (7) on its left and right sides and a matching tenon (8) on its other side. Adjacent wall panels are spliced ​​together by the tenon (7) and the tenon (8).

2. The ALC wall panel integrating water and electricity pipelines according to claim 1, characterized in that: The switch cable tray (41), switch embedded box (42), water pipe connector (51), water pipe (52), socket cable tray (61) and socket embedded box (62) are all welded and fixed on the steel mesh (2).

3. The ALC wall panel integrating water and electricity pipelines according to claim 1 or 2, characterized in that: Both the switch pre-embedded box (42) and the socket pre-embedded box (62) are connected to a grounding terminal (11).

4. The ALC wall panel integrating water and electricity pipelines according to claim 3, characterized in that: The fireproof layer (9) is a glass fiber fireproof cloth.

5. The ALC wall panel integrating water and electricity pipelines according to claim 1, characterized in that: It also includes removable sealing plates that are compatible with the switch pre-embedded box (42), water pipe connector (51) and socket pre-embedded box (62) respectively.

6. The ALC wall panel integrating water and electricity pipelines according to claim 5, characterized in that: The wall panel body (1) is also provided with anti-crack grooves on its left and right side walls.