Tensioning wheel capable of being adjusted manually

By designing a manually adjustable tensioning pulley, and utilizing the elasticity of the auxiliary pulley and spring to maintain the tension of the transmission belt, the problems of complex transmission belt installation and manual inspection are solved, achieving automatic adjustment and stable transmission, and improving transmission efficiency and convenience.

CN223511435UActive Publication Date: 2025-11-04LAIYANG XINLI MASCH CO LTD
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Patent Information

Application Number
CN202520152988.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-11-04
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

In the existing technology, the installation of transmission belts is complicated and requires regular manual inspection and replacement. When they cannot work properly, accidents are likely to occur, which is labor-intensive and inconvenient.

Method used

A manually adjustable tensioning pulley was designed. The tension is maintained by the auxiliary pulley abutting against the transmission belt and the elastic force of the auxiliary spring and the limit spring, so as to realize the automatic adjustment and stability of the transmission belt and avoid slippage.

Benefits of technology

It enables automatic adjustment of the transmission belt, saves manpower, ensures the fit between the transmission belt and the tensioner, avoids slippage, and improves transmission efficiency and ease of use.

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Abstract

The utility model relates to the technical field of tensioning wheels, in particular to a tensioning wheel capable of being manually adjusted, which comprises a first tensioning wheel and a second tensioning wheel, the outer side of the first tensioning wheel and the outer side of the second tensioning wheel are jointly and rotationally sleeved with a transmission belt, the tensioning wheel further comprises a fixing plate, and an installation assembly is arranged at one end, far away from the first tensioning wheel, of the fixing plate. The two clamping plates are pulled back to back, the distance between the two clamping plates is increased, the two clamping plates clamp fixed objects close to the first tensioning wheel and the second tensioning wheel under the elastic force of the multiple limiting springs, installation of the auxiliary wheel is completed, installation and dismounting are convenient, the installed auxiliary wheel abuts against a transmission belt, and the transmission belt is not prone to falling off. The multiple auxiliary springs are in a stretched state, under the elastic force of the auxiliary springs, the auxiliary wheels are kept to move upwards, the tensioning degree of the transmission belt is guaranteed, the transmission effect of the transmission belt is guaranteed, adjusting elasticity and precision are provided, the phenomenon that operation is affected by the slipping phenomenon is avoided, manpower is saved, and use is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of tensioning wheel technology, specifically to a manually adjustable tensioning wheel. Background Technology

[0002] The tensioner pulley requires a drive belt for use, but the drive belt cannot perfectly fit the tensioner pulley, making installation very complicated. Furthermore, the belt will not function properly regardless of whether it is too long or too short, and misfitting the belt can lead to accidents. Therefore, regular manual checks of the drive belt tension are necessary, and belts that do not fit the tensioner pulley must be replaced, wasting manpower and causing inconvenience. Utility Model Content

[0003] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a manually adjustable tension wheel, which can effectively solve the problem that the existing technology requires manual periodic inspection of the tension of the transmission belt and replacement of the transmission belt that does not fit the tension wheel.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] This utility model provides a manually adjustable tension wheel, including a first tension wheel and a second tension wheel. A transmission belt is rotatably sleeved on the outer side of the first tension wheel and the second tension wheel. It also includes a fixing plate. An installation component is provided at the end of the fixing plate away from the first tension wheel. A lifting plate is vertically slidably connected to the fixing plate and passes through the fixing plate. A connecting plate is fixedly connected to the end of the lifting plate near the first tension wheel. A plurality of auxiliary springs are fixedly connected between the connecting plate and the fixing plate. An auxiliary wheel is also rotatably connected to the end of the lifting plate near the first tension wheel and is located below the connecting plate.

[0006] The mounting assembly includes a vertical plate, with multiple sliding grooves at both ends of the vertical plate. Limiting springs are fixedly connected in the sliding grooves, and a clamping plate is fixedly connected to the other end of the limiting springs.

[0007] According to the above-mentioned manually adjustable tensioning wheel, the fixing plate has two guide holes, and the upper end of the connecting plate is fixedly connected to two guide rods that are slidably connected to the guide holes.

[0008] According to the above-mentioned manually adjustable tensioning wheel, the upright plate also has multiple guide grooves communicating with the sliding groove, and the clamping plate is fixedly connected to a multiple sliding rods that are slidably connected to the guide grooves at one end near the upright plate.

[0009] According to the aforementioned manually adjustable tension wheel, multiple limiting springs are respectively arranged on the outer side of the sliding rod.

[0010] According to the aforementioned manually adjustable tension wheel, the limiting spring is always in a stretched state, and the limiting spring is never in a state of extreme tension.

[0011] According to the above-mentioned manually adjustable tensioning wheel, the auxiliary wheel and the connecting plate are spaced apart, and when the auxiliary wheel abuts against the transmission belt, the multiple auxiliary springs are all in a stretched state.

[0012] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0013] This invention increases the distance between two clamping plates by pulling them back-to-back. Under the elastic force of multiple limit springs, the two clamping plates hold the fixed objects near the first and second tensioning rollers, completing the installation of the auxiliary wheel. Installation and removal are convenient. After installation, the auxiliary wheel abuts against the transmission belt, and all auxiliary springs are stretched. Under the elastic force of the auxiliary springs, the auxiliary wheel maintains an upward trend, ensuring the tension of the transmission belt and its transmission effect. It provides adjustment flexibility and precision, avoids slippage that affects operation, saves manpower, and is easy to use. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view of the structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged structural diagram of section A;

[0017] Figure 3 for Figure 1 A schematic diagram of the structure of the installed components.

[0018] Reference numerals: 1. First tensioning wheel; 2. Second tensioning wheel; 3. Drive belt; 4. Mounting assembly; 41. Vertical plate; 42. Limiting spring; 43. Clamping plate; 44. Sliding rod; 5. Fixed plate; 6. Lifting plate; 7. Connecting plate; 8. Auxiliary spring; 9. Guide hole; 10. Guide rod; 11. Auxiliary wheel. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] The present invention will be further described below with reference to the embodiments.

[0021] Example: Refer to Figures 1 to 3 A manually adjustable tensioning wheel includes a first tensioning wheel 1 and a second tensioning wheel 2. A transmission belt 3 is rotatably sleeved on the outer sides of the first tensioning wheel 1 and the second tensioning wheel 2. The first tensioning wheel 1 and the second tensioning wheel 2 constitute the core part of the tensioning device, and are respectively responsible for contacting the transmission components to perform the tensioning function. The transmission belt 3 plays a driving role in the transmission system to ensure that the first tensioning wheel 1 and the second tensioning wheel 2 can operate effectively.

[0022] It also includes a fixed plate 5, with a mounting assembly 4 at the end of the fixed plate 5 away from the first tensioning wheel 1. A lifting plate 6 is vertically slidably connected to the fixed plate 5, and the lifting plate 6 passes through the fixed plate 5. A connecting plate 7 is fixedly connected to the end of the lifting plate 6 near the first tensioning wheel 1. Multiple auxiliary springs 8 are fixedly connected between the connecting plate 7 and the fixed plate 5. An auxiliary wheel 11 is also rotatably connected to the end of the lifting plate 6 near the first tensioning wheel 1, and the auxiliary wheel 11 is located below the connecting plate 7. The auxiliary wheel 11 and the connecting plate 7 are spaced apart. When the auxiliary wheel 11 abuts against the transmission belt 3, all the auxiliary springs 8 are in a stretched state. Under the elastic force, the auxiliary wheel 11 maintains an upward trend, ensuring the tension of the transmission belt 3, the fit between the transmission belt 3 and the first tension wheel 1 and the second tension wheel 2, and ensuring its transmission effect. The auxiliary wheel 11 is located below the connecting plate 7 and contacts the transmission belt 3. When the auxiliary wheel 11 abuts against the transmission belt 3, multiple auxiliary springs 8 will be stretched, providing elasticity and precision for adjustment. The auxiliary springs 8 are used to maintain precise control of the tension force and ensure that the tension wheel can run smoothly during adjustment. The design of multiple auxiliary springs 8 makes the adjustment process more stable, while ensuring that the system has sufficient elasticity to cope with different working conditions.

[0023] The fixed plate 5 has two guide holes 9. The upper end of the connecting plate 7 is fixedly connected to two guide rods 10 that are slidably connected to the guide holes 9. On the one hand, this ensures the stability of the sliding of the connecting plate 7. On the other hand, the auxiliary spring 8 is set on the outside of the guide rods 10, which can increase the service life of the auxiliary spring 8.

[0024] The mounting assembly 4 includes a vertical plate 41. Both ends of the vertical plate 41 are provided with multiple sliding grooves. Limiting springs 42 are fixedly connected in the sliding grooves. The other end of the limiting springs 42 is fixedly connected to a clamping plate 43. Multiple guide grooves communicating with the sliding grooves are also provided in the vertical plate 41. Multiple sliding rods 44 that are slidably connected to the guide grooves are fixedly connected to one end of the clamping plate 43 near the vertical plate 41. The sliding rods 44 are provided to ensure the stability of the sliding of the clamping plate 43.

[0025] When using the mounting assembly 4, pull the two clamping plates 43 back to back to increase the distance between the two clamping plates 43. The multiple limit springs 42 are further stretched, and the two clamping plates 43 are relaxed. Under the elastic force of the multiple limit springs 42, the two clamping plates 43 clamp the fixing objects near the first tensioning wheel 1 and the second tensioning wheel 2, thus completing the fixing of the auxiliary wheel 11.

[0026] Multiple limiting springs 42 are arranged one-to-one on the outside of the sliding rod 44, which avoids the limiting springs 42 from easily undergoing elastic deformation and increases the service life of the limiting springs 42.

[0027] The limiting spring 42 is always in a stretched state, and the limiting spring 42 is never in a state of extreme stretching, which avoids the limiting spring 42 from easily developing elastic fatigue and further increases the service life of the limiting spring 42.

[0028] The working principle of this utility model is as follows:

[0029] First, pull the two clamping plates 43 back to back to increase the distance between the two clamping plates 43. The multiple limit springs 42 are further stretched, and the two clamping plates 43 are relaxed. Under the elastic force of the multiple limit springs 42, the two clamping plates 43 clamp the fixing objects near the first tensioning wheel 1 and the second tensioning wheel 2, thus completing the installation of the auxiliary wheel 11.

[0030] After installation, the auxiliary wheel 11 abuts against the transmission belt 3, and all the auxiliary springs 8 are in a stretched state. Under the elastic force of the auxiliary springs 8, the auxiliary wheel 11 maintains an upward movement trend, ensuring the tension of the transmission belt 3, ensuring the fit between the transmission belt 3 and the first tensioning wheel 1 and the second tensioning wheel 2, ensuring its transmission effect, providing adjustment elasticity and precision, and ensuring that the first tensioning wheel 1 and the second tensioning wheel 2 can run smoothly during adjustment. The design of multiple auxiliary springs 8 makes the adjustment process more stable, while ensuring that the system has sufficient elasticity to cope with different working conditions, preventing the transmission belt 3 from loosening from the first tensioning wheel 1 and the second tensioning wheel 2, and avoiding slippage that would affect the operation.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A manually adjustable tensioning wheel, comprising a first tensioning wheel (1) and a second tensioning wheel (2), wherein a transmission belt (3) is rotatably sleeved on the outer sides of the first tensioning wheel (1) and the second tensioning wheel (2), characterized in that, It also includes a fixing plate (5), and an installation component (4) is provided at the end of the fixing plate (5) away from the first tensioning wheel (1). The fixing plate (5) is vertically slidably connected to a lifting plate (6), and the lifting plate (6) is disposed through the fixing plate (5). A connecting plate (7) is fixedly connected at the end of the lifting plate (6) near the first tensioning wheel (1). A plurality of auxiliary springs (8) are fixedly connected between the connecting plate (7) and the fixing plate (5). An auxiliary wheel (11) is also rotatably connected at the end of the lifting plate (6) near the first tensioning wheel (1), and the auxiliary wheel (11) is located below the connecting plate (7). The mounting assembly (4) includes a vertical plate (41), and multiple sliding grooves are provided at both ends of the vertical plate (41). A limit spring (42) is fixedly connected in the sliding groove, and a clamping plate (43) is fixedly connected to the other end of the limit spring (42).

2. The manually adjustable tension wheel according to claim 1, characterized in that, The fixing plate (5) has two guide holes (9), and the upper end of the connecting plate (7) is fixedly connected to two guide rods (10) that are slidably connected to the guide holes (9).

3. The manually adjustable tension wheel according to claim 1, characterized in that, The upright plate (41) also has multiple guide grooves that communicate with the sliding groove. The clamping plate (43) has multiple sliding rods (44) that are slidably connected to the guide grooves at one end near the upright plate (41).

4. A manually adjustable tension wheel according to claim 3, characterized in that, Each of the aforementioned limiting springs (42) is disposed on the outside of the sliding rod (44) in a corresponding manner.

5. A manually adjustable tension wheel according to claim 4, characterized in that, The limiting spring (42) is always in a stretched state, and the limiting spring (42) is never in a state of extreme stretch.

6. A manually adjustable tension wheel according to claim 1, characterized in that, The auxiliary wheel (11) is spaced apart from the connecting plate (7). When the auxiliary wheel (11) abuts against the transmission belt (3), all of the auxiliary springs (8) are in a stretched state.