Automatic equipment remote fault diagnosis equipment

Abstract

The utility model discloses automatic equipment remote fault diagnosis equipment which comprises a base, a mounting rack is arranged in the middle of the upper side surface of the base, a placement groove is formed in the upper side surface of the base, a monitoring device for monitoring automatic equipment is placed in the placement groove, and the automatic equipment remote fault diagnosis equipment further comprises an angle adjusting mechanism; the angle adjusting mechanism comprises an angle adjusting plate, a sliding rail and a sliding plate, the upper end of the mounting frame is rotationally connected with the angle adjusting plate used for adjusting the angle, the sliding rail is arranged on the upper side face of the angle adjusting plate, the sliding plate is slidably connected to the front end of the sliding rail, and a display device used for receiving monitoring data is mounted on the upper side face of the sliding plate. A single-chip microcomputer is arranged on the right side face of the mounting frame, the input end of the single-chip microcomputer is electrically connected with an external power source, vertical plates are arranged at the left end and the right end of the upper side face of the mounting frame, and according to the automatic equipment remote fault diagnosis equipment, a worker can adjust the inclination angle and the position of a displayer according to the conditions and habits of the worker in combination with specific working scenes.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic technology field, concretely is a kind of automatic equipment remote fault diagnosis equipment. BACKGROUND

[0002] Automatic equipment refers to the equipment that can complete specific task automatically according to predetermined program and instruction without human intervention or with less human intervention. It is widely used in various fields such as industry, agriculture, medical treatment and transportation, greatly improving production efficiency, reducing labor intensity and improving product quality. However, in order to ensure the stability of automatic equipment, real-time monitoring (such as temperature, pressure and vibration) is usually carried out to diagnose whether the automatic equipment has faults. The data is transmitted to remote server or cloud platform for real-time analysis and processing.

[0003] Some traditional automatic equipment remote fault diagnosis equipment receives monitoring data and transmits it to its own display device. The display device is usually a monitor, which is usually placed directly on the desktop and observed by workers.

[0004] There are some problems. The display device is directly placed on the desktop and cannot be adjusted according to the worker's own situation and usage habits, which has great limitations. Therefore, we propose a kind of automatic equipment remote fault diagnosis equipment. CONTENT OF UTILITY MODEL

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an automatic equipment remote fault diagnosis equipment. Workers can adjust the tilt angle and position of the display according to their own situation and habits combined with specific work scene, which can effectively solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic equipment remote fault diagnosis equipment, comprising a base, an installation rack is arranged in the middle of the upper side of the base, a placing groove is arranged on the upper side of the base, a monitoring device for monitoring automatic equipment is arranged in the placing groove, and an angle adjusting mechanism is further included.

[0007] The angle adjusting mechanism includes an angle adjusting plate, a sliding rail and a sliding plate. The upper end of the installation rack is rotatably connected with an angle adjusting plate for adjusting the angle. The upper side of the angle adjusting plate is provided with a sliding rail. The front end of the sliding rail is slidably connected with a sliding plate. The upper side of the sliding plate is provided with a display device for receiving monitoring data. Workers can adjust the tilt angle and position of the display according to their own situation and habits combined with specific work scene.

[0008] Further, a single-chip microcomputer is arranged on the right side of the installation rack. The input end of the single-chip microcomputer is electrically connected with an external power supply for stable control.

[0009] Furthermore, the mounting bracket has upright plates on both the left and right ends of its upper side, and a pivot is provided between the two upright plates. The angle adjustment plate is rotatably connected to the middle of the outer arc surface of the pivot, providing rotational support.

[0010] Furthermore, the angle adjustment mechanism also includes a U-shaped base one, an electric cylinder, and a U-shaped base two. The rear end of the mounting bracket is provided with a mounting plate, and the rear side of the mounting plate is provided with a U-shaped base one. An electric cylinder is rotatably connected inside the U-shaped base one. The lower side of the angle adjustment plate is provided with a U-shaped base two. The telescopic end of the electric cylinder is rotatably connected between the left and right inner walls of the U-shaped base two. The input end of the electric cylinder is electrically connected to the output end of the microcontroller, which facilitates the adjustment of the tilt angle of the display device.

[0011] Furthermore, the angle adjustment mechanism also includes an adjustment plate and an electric telescopic rod. The adjustment plate is provided on the left side of the slide plate, and the electric telescopic rod is installed on the rear end of the upper side of the angle adjustment plate. The telescopic end of the electric telescopic rod is fixedly connected to the rear side of the adjustment plate, and the input end of the electric telescopic rod is electrically connected to the output end of the microcontroller, which facilitates the adjustment of the height of the display device.

[0012] Furthermore, the display device is a monitor, which is mounted on the upper side of the slide plate. The monitor is bidirectionally electrically connected to the microcontroller to display monitoring data.

[0013] Furthermore, the monitoring device includes a pressure sensor, a temperature sensor, and a vibration sensor, which are respectively placed inside the placement slot. The pressure sensor, temperature sensor, and vibration sensor are all connected to the microcontroller via bidirectional wireless connection, which facilitates monitoring the status of the automated equipment.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This automated remote fault diagnosis device has the following advantages:

[0015] By using the angle adjustment plate, slide rail, slide plate, U-shaped seat one, electric cylinder, U-shaped seat two, adjustment plate and electric telescopic rod, the tilt angle and position of the monitor can be adjusted. Workers can adjust the monitor according to their own situation and habits and the specific work scenario. Attached Figure Description

[0016] Fig. 1 This is a structural schematic diagram of the right end of the front side of this utility model at a 45-degree angle;

[0017] Fig. 2 This is a structural schematic diagram of the left end of the rear side of this utility model at a 45-degree angle;

[0018] Fig. 3 This is a schematic diagram of the left side plane of this utility model.

[0019] In the diagram: 1. Base, 2. Angle adjustment mechanism, 21. Angle adjustment plate, 22. Slide rail, 23. Slide plate, 24. U-shaped seat one, 25. Electric cylinder, 26. U-shaped seat two, 27. Adjustment plate, 28. Electric telescopic rod, 3. Mounting bracket, 4. Vertical plate, 5. Rotating shaft, 6. Mounting plate, 7. Microcontroller, 8. Placement slot, 9. Pressure sensor, 10. Temperature sensor, 11. Vibration sensor, 12. Display. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figs. 1-3 This embodiment provides a technical solution: a remote fault diagnosis device for automated equipment, including a base 1, a mounting bracket 3 in the middle of the upper side of the base 1, a microcontroller 7 on the right side of the mounting bracket 3, the input terminal of the microcontroller 7 being electrically connected to an external power supply, a placement slot 8 in the upper side of the base 1, a monitoring device for monitoring automated equipment being placed inside the placement slot 8, the monitoring device including a pressure sensor 9, a temperature sensor 10 and a vibration sensor 11, the pressure sensor 9, temperature sensor 10 and vibration sensor 11 being placed inside the placement slot 8 respectively, the pressure sensor 9, temperature sensor 10 and vibration sensor 11 being bidirectionally wirelessly connected to the microcontroller 7, and also including an angle adjustment mechanism 2;

[0022] Angle adjustment mechanism 2: It includes an angle adjustment plate 21, a slide rail 22, and a sliding plate 23. The upper end of the mounting frame 3 is rotatably connected to the angle adjustment plate 21 for adjusting the angle. The upper side of the mounting frame 3 is provided with upright plates 4 at both ends. A rotating shaft 5 is provided between the two upright plates 4. The angle adjustment plate 21 is rotatably connected to the middle of the outer arc surface of the rotating shaft 5. The angle adjustment mechanism 2 also includes a U-shaped seat 1 24, an electric cylinder 25, and a U-shaped seat 26. The rear end of the mounting frame 3 is provided with a mounting plate 6. The rear side of the mounting plate 6 is provided with a U-shaped seat 1 24. The electric cylinder 25 is rotatably connected inside the U-shaped seat 1 24. The lower side of the angle adjustment plate 21 is provided with a U-shaped seat 26. The telescopic end of the electric cylinder 25 is rotatably connected between the left and right inner walls of the U-shaped seat 26. The electric cylinder 25 outputs... The input end is electrically connected to the output end of the microcontroller 7. The angle adjustment mechanism 2 also includes an adjustment plate 27 and an electric telescopic rod 28. The adjustment plate 27 is provided on the left side of the slide plate 23. The electric telescopic rod 28 is installed on the rear end of the upper side of the angle adjustment plate 21. The telescopic end of the electric telescopic rod 28 is fixedly connected to the rear side of the adjustment plate 27. The input end of the electric telescopic rod 28 is electrically connected to the output end of the microcontroller 7. The upper side of the angle adjustment plate 21 is provided with a slide rail 22. The front end of the slide rail 22 is slidably connected to the slide plate 23. The upper side of the slide plate 23 is equipped with a display device for receiving monitoring data. The display device is a monitor 12. The monitor 12 is installed on the upper side of the slide plate 23 and is bidirectionally electrically connected to the microcontroller 7. The worker connects the pressure sensor 9 and the temperature sensor. Pressure sensor 9, temperature sensor 10, and vibration sensor 11 are installed on the automated equipment. Then, they are connected to the power supply of the automated equipment. At this point, pressure sensor 9, temperature sensor 10, and vibration sensor 11 begin real-time monitoring of the automated equipment (specifically monitoring temperature, pressure, and vibration). The monitored data is transmitted wirelessly to microcontroller 7. After processing, microcontroller 7 transmits the data to display 12 (the worker has previously activated display 12 via microcontroller 7). The worker observes the data displayed on display 12 to diagnose whether the automated equipment is malfunctioning. This facilitates fault diagnosis, allowing workers to adjust their methods according to their own circumstances and habits, combined with specific work procedures. To adjust the position and angle of the monitor 12 for easier observation, the worker can operate the microcontroller 7 to turn the electric cylinder 25. The telescopic end of the electric cylinder 25 pushes the U-shaped seat 26. At this time, under the constraint of the rotating shaft 5, the angle adjustment plate 21 begins to rotate. During the rotation of the angle adjustment plate 21, the electric cylinder 25 is gradually pulled. At this time, the electric cylinder 25 rotates inside the U-shaped seat 24. This step can adjust the tilt angle of the monitor 12. Subsequently, the worker operates the microcontroller 7 to turn the electric telescopic rod 28. The telescopic end of the electric telescopic rod 28 drives the adjustment plate 27 to move back and forth, which in turn drives the monitor 12 to move synchronously through the sliding plate 23 (the sliding plate 23 provides sliding support for the sliding plate 23). This step can adjust the position of the monitor 12.Workers can adjust the position and angle of the monitor 12 according to their own situation and habits, combined with the specific work scenario.

[0023] The working principle of the remote fault diagnosis device for automated equipment provided by this utility model is as follows: First, the worker installs pressure sensor 9, temperature sensor 10, and vibration sensor 11 on the automated equipment. Then, the worker connects pressure sensor 9, temperature sensor 10, and vibration sensor 11 to the power supply of the automated equipment. At this time, pressure sensor 9, temperature sensor 10, and vibration sensor 11 begin to monitor the status of the automated equipment in real time (specifically, monitoring the temperature, pressure, and vibration of the automated equipment). The monitored data is transmitted wirelessly to microcontroller 7. After processing, microcontroller 7 transmits the data to display 12 (the worker has previously operated microcontroller 7 to turn on display 12). The worker diagnoses whether the automated equipment has malfunctioned by observing the data displayed on display 12. The position and angle of the display 12 can be adjusted according to one's own situation and habits, combined with the specific work scenario, for easy observation. The worker can operate the microcontroller 7 to make the electric cylinder 25 run. The telescopic end of the electric cylinder 25 pushes the U-shaped seat 26. At this time, under the restriction of the rotating shaft 5, the angle adjustment plate 21 begins to rotate. During the rotation of the angle adjustment plate 21, the electric cylinder 25 is gradually pulled. At this time, the electric cylinder 25 rotates inside the U-shaped seat 24. This step can adjust the tilt angle of the display 12. Then, the worker operates the microcontroller 7 to make the electric telescopic rod 28 run. The telescopic end of the electric telescopic rod 28 drives the adjustment plate 27 to move back and forth, and then drives the display 12 to move synchronously through the sliding plate 23 (the sliding plate 23 provides sliding support for the sliding plate 23). This step can adjust the position of the display 12.

[0024] It is worth noting that the pressure sensor 9, temperature sensor 10, and vibration sensor 11 disclosed in the above embodiments can all be models with built-in radio transmission function, the display 12 can be model SK-15GB, the microcontroller 7 can be a model with a wireless transceiver chip, and the electric cylinder 25 and electric telescopic rod 28 can both be model FY0141. The microcontroller 7 controls the operation of the pressure sensor 9, temperature sensor 10, vibration sensor 11, display 12, electric cylinder 25, and electric telescopic rod 28 using methods commonly used in the prior art.

[0025] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A remote fault diagnosis device for automated equipment, comprising a base (1), wherein a mounting bracket (3) is provided at the center of the upper side of the base (1), and a placement groove (8) is provided on the upper side of the base (1), wherein a monitoring device for monitoring automated equipment is placed inside the placement groove (8), characterized in that: It also includes an angle adjustment mechanism (2); Angle adjustment mechanism (2): It includes an angle adjustment plate (21), a slide rail (22) and a slide plate (23). The upper end of the mounting bracket (3) is rotatably connected to the angle adjustment plate (21) for adjusting the angle. The upper side of the angle adjustment plate (21) is provided with a slide rail (22). The front end of the slide rail (22) is slidably connected to the slide plate (23). The upper side of the slide plate (23) is equipped with a display device for receiving monitoring data.

2. The remote fault diagnosis device for automated equipment according to claim 1, characterized in that: The right side of the mounting bracket (3) is equipped with a microcontroller (7), and the input terminal of the microcontroller (7) is electrically connected to an external power supply.

3. The remote fault diagnosis device for automated equipment according to claim 1, characterized in that: The mounting bracket (3) has upright plates (4) on both the left and right sides of its upper side, and a rotating shaft (5) is provided between the two upright plates (4). The angle adjustment plate (21) is rotatably connected to the middle of the outer arc surface of the rotating shaft (5).

4. The remote fault diagnosis device for automated equipment according to claim 2, characterized in that: The angle adjustment mechanism (2) also includes a U-shaped seat one (24), an electric cylinder (25), and a U-shaped seat two (26). The rear end of the mounting bracket (3) is provided with a mounting plate (6). The rear side of the mounting plate (6) is provided with a U-shaped seat one (24). The electric cylinder (25) is rotatably connected inside the U-shaped seat one (24). The lower side of the angle adjustment plate (21) is provided with a U-shaped seat two (26). The telescopic end of the electric cylinder (25) is rotatably connected between the left and right inner walls of the U-shaped seat two (26). The input end of the electric cylinder (25) is electrically connected to the output end of the microcontroller (7).

5. The remote fault diagnosis device for automated equipment according to claim 2, characterized in that: The angle adjustment mechanism (2) also includes an adjustment plate (27) and an electric telescopic rod (28). The left side of the slide plate (23) is provided with the adjustment plate (27), and the rear end of the upper side of the angle adjustment plate (21) is equipped with the electric telescopic rod (28). The telescopic end of the electric telescopic rod (28) is fixedly connected to the rear side of the adjustment plate (27), and the input end of the electric telescopic rod (28) is electrically connected to the output end of the microcontroller (7).

6. The remote fault diagnosis device for automated equipment according to claim 2, characterized in that: The display device is a monitor (12), which is mounted on the upper side of the slide plate (23) and is bidirectionally electrically connected to the microcontroller (7).

7. The remote fault diagnosis device for automated equipment according to claim 2, characterized in that: The monitoring device includes a pressure sensor (9), a temperature sensor (10), and a vibration sensor (11). The pressure sensor (9), temperature sensor (10), and vibration sensor (11) are placed inside the placement slot (8), and the pressure sensor (9), temperature sensor (10), and vibration sensor (11) are all connected to the microcontroller (7) via bidirectional radio.

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