Degumming detection device
By designing an automated degumming detection device, the problem of inaccurate detection caused by manual operation in bushing production was solved, realizing automated and accurate bushing degumming detection, and improving the consistency and stability of product quality.
Patent Information
- Application Number
- CN202423203319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the existing technology, degumming detection during bushing production relies on manual operation, which leads to inaccurate and unstable test results, and makes it impossible to record key data, affecting the consistency and stability of product quality.
Design a debonding detection device, including a base, an inverted L-shaped limiting plate, a sliding plate, a cylinder, and a sensor, to realize an automated detection process. The sliding plate and the debonding measuring fixture are driven by the cylinder, and pressure data is monitored and fed back in real time by combining pressure sensor and detection sensor.
It enables automated and precise bushing degumming detection, reduces manual operation, improves the accuracy and stability of test results, and ensures consistent product quality.
Smart Images
Figure CN223512761U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection device technical field, especially a kind of degumming detection device. BACKGROUND
[0002] In the production process of bush industry, bush is composed of outer tube and inner tube, and the quality control of assembly link is crucial.However, often due to a variety of factors such as missing coating, the outer tube and inner tube of bush appear degumming phenomenon, that is, they separate under the condition that qualified pressure is not reached, which seriously affects the product quality and use performance of bush.
[0003] As a very key procedure in bush production process, degumming detection is generally completed by single machine pressing equipment and manual operation in the current industry.Under this traditional operation mode, there are many significant drawbacks.The most prominent problem is that the key data involved in the whole detection process, such as displacement data and pressure data of bush during detection, cannot be effectively recorded.This means that once product quality problem occurs, it is difficult to accurately identify the specific link and reason of the problem based on these data.
[0004] Moreover, the accuracy and stability of detection results cannot be effectively guaranteed in this operation mode which completely relies on the self-consciousness of operators.Different operators may cause great fluctuation in detection results due to differences in operation habits, skill levels and concentration, thereby affecting the consistency and stability of product quality. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of degumming detection device to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, which comprises a base, the base top two sides are provided with inverted L-shaped limit plate, the base is provided with sliding plate, the sliding plate is arranged in two inverted L-shaped limit plate, the base front end is provided with mounting plate one, the mounting plate one top is provided with first air cylinder, the first air cylinder telescopic rod top is connected with sliding plate, the base back is provided with mounting bracket, the mounting bracket top is provided with second air cylinder, the second air cylinder telescopic rod passes through mounting bracket, and the telescopic rod top is connected with pressure sensor through first connecting piece, the pressure sensor bottom is provided with second connecting piece, the second connecting piece bottom is connected with degumming tool through bolt.
[0007] As preferred in the utility model, the sliding plate top is provided with product installation tool.
[0008] As a preferred embodiment of this utility model, a second mounting plate is provided on the top of the base near the mounting bracket, and a detection sensor is provided on the second mounting plate.
[0009] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0010] 1. This utility model realizes a highly automated testing process. When in use, the bushing only needs to be placed on the product installation fixture of the sliding plate. Then, the first cylinder starts according to the program and precisely pushes the sliding plate to the bottom of the degumming test fixture. After the detection sensor senses it, it triggers the second cylinder to automatically carry out the pressure test. Each link is closely connected and runs automatically. Operators do not need to apply continuous force or make frequent manual adjustments, which greatly reduces high-intensity handling and pressing operations and significantly reduces labor intensity. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 for Figure 1 Enlarged view of point A in the middle.
[0013] Reference numerals: 1. Base; 2. Mounting plate one; 3. First cylinder; 4. Inverted L-shaped limit plate; 5. Sliding plate; 6. Product mounting fixture; 7. Mounting plate two; 8. Detection sensor; 9. Mounting bracket; 10. Second cylinder; 11. First connector; 12. Pressure sensor; 13. Second connector; 14. Pin; 15. Debonding test fixture. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0015] like Figures 1-2 As shown, the present invention proposes a degumming detection device, which mainly includes a base 1, with inverted L-shaped limiting plates 4 symmetrically arranged on both sides of its top, a mounting bracket 9 on the back, and a mounting plate 2 at the front.
[0016] A sliding plate 5 is provided on the base 1. The sliding plate 5 is placed in the track defined by two inverted L-shaped limiting plates 4 and can slide therein. A product mounting fixture 6 is installed on its top for placing the product to be tested. The sliding plate 5 is connected to the top of the telescopic rod of the first cylinder 3. The sliding plate 5 is moved within the limiting plate by the telescopic action of the first cylinder 3. The first cylinder 3 is fixed to the top of the mounting plate 2.
[0017] The top of the mounting bracket 9 is provided with a second cylinder 10, whose telescopic rod passes downward through the mounting bracket 9. The end of the telescopic rod is connected to the pressure sensor 12 through the first connector 11. The bottom of the pressure sensor 12 is provided with a second connector 13, which is connected to the degumming fixture 15 through the pin 14. It is used to monitor the pressure value applied to the product during the test in real time and to feed back the pressure data.
[0018] Mounting plate 2 7 is provided on the top of base 1 near mounting bracket 9. Detection sensor 8 is provided on mounting plate 2 7. Detection sensor 8 is used to sense the position of sliding plate 5 carrying the product to the position below the degumming fixture 15, so as to trigger the subsequent testing process in a timely manner.
[0019] When using it, first place the product to be tested stably on the product installation fixture 6. It is necessary to ensure that the product is placed in the correct position and fits tightly. After the product is in place, trigger the starting device. At this time, the first cylinder 3 immediately receives the command and starts working. The internal piston operates stably and smoothly pushes out the telescopic rod. As the telescopic rod of the first cylinder 3 continues to advance, the sliding plate 5 slides forward along a straight trajectory within the track defined by the inverted L-shaped limit plate 4 until it reaches directly below the degumming fixture 15.
[0020] When the sliding plate 5 carries the product to be tested smoothly to the designated position, the detection sensor 8 senses the product and immediately transmits the signal to the PLC control system. After receiving the trigger signal from the detection sensor 8, the PLC control system sends a start command to the second cylinder 10. The extension rod of the second cylinder 10 pushes out, driving the pressure sensor 12 and the degumming fixture 15 connected to it to move vertically downward as a whole.
[0021] Driven by the second cylinder 10, the degumming fixture 15 fits tightly against the product surface and gradually applies top pressure. The pressure sensor 12 monitors the top pressure value in real time. As the fixture presses down, the pressure steadily increases. When the pressure value reaches the test parameters preset by the system, the top pressure state of the product meets the requirements of the degumming test standard, and the degumming test is completed.
[0022] After completing the predetermined test task, the second cylinder 10 retracts the telescopic rod according to the reset command issued by the PLC, driving the pressure sensor 12 and the degumming fixture 15 back to the initial high-position standby state. The entire system is restored to the initial configuration that can carry out the next round of testing, ready for subsequent operation procedures.
[0023] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A degumming detection device, comprising a base (1), characterized in that: The base (1) has two inverted L-shaped limiting plates (4) on its top sides. The base (1) has a sliding plate (5) on its top side. The sliding plate (5) is located inside the two inverted L-shaped limiting plates (4). The base (1) has a mounting plate (2) at its front end. The mounting plate (2) has a first cylinder (3) at its top. The top of the telescopic rod of the first cylinder (3) is connected to the sliding plate (5). The base (1) has a mounting bracket (9) at its back. The mounting bracket (9) has a second cylinder (10) at its top. The telescopic rod of the second cylinder (10) passes through the mounting bracket (9). The top of the telescopic rod is connected to the pressure sensor (12) through a first connector (11). The pressure sensor (12) has a second connector (13) at its bottom. The bottom of the second connector (13) is connected to the degumming fixture (15) through a pin (14).
2. The degumming detection device according to claim 1, characterized in that: The top of the sliding plate (5) is provided with a product installation fixture (6).
3. The degumming detection device according to claim 1, characterized in that: The base (1) has a mounting plate (7) on the side near the mounting bracket (9) at the top, and a detection sensor (8) is provided on the mounting plate (7).