Air tightness detection device for filter

The automatic sealing mechanism of the airtightness detection device enables efficient and accurate airtightness detection of filters, solving the problems of time-consuming, labor-intensive, and misjudgment in traditional methods, improving production efficiency and product quality, and reducing the labor intensity and safety risks of workers.

CN223512852UActive Publication Date: 2025-11-04ANHUI PHOENIX INT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422925494.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-04
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Traditional methods for testing the sealing performance of filters are time-consuming, labor-intensive, have limited accuracy, and are prone to misjudgment, which affects production efficiency and product quality, and also poses safety risks to workers.

Method used

An airtightness testing device is adopted, which uses the first and second sealing mechanisms to automatically seal the filter oil pipe through cylinder drive. Combined with water testing, this ensures the accuracy and stability of airtightness performance testing.

Benefits of technology

It improves testing efficiency and accuracy, reduces human error and safety risks, shortens production cycles, and enhances product quality and the versatility of production lines.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223512852U_ABST
    Figure CN223512852U_ABST
Patent Text Reader

Abstract

The utility model provides an air tightness detection device used for a filter. The air tightness detection device comprises a tool bottom plate, a first plugging mechanism and a second plugging mechanism. The tool bottom plate is provided with a limiting seat for placing and limiting the filter; the first plugging mechanism is arranged on one side of the filter; the second plugging mechanism is arranged on the other side of the filter; the first plugging mechanism comprises a first air cylinder and a first plug connected to the first air cylinder, and the first plug is used for plugging an oil pipe of the filter; the second plugging mechanism comprises a second air cylinder and a second plug connected to the second air cylinder, and the second plug is connected with an air pipe connector communicated with the other oil pipe of the filter. After air pressure is introduced into the air pipe joint, the filter arranged in the water tank is further subjected to a water test so as to detect the airtight performance of the filter; the air pressure can be stably and accurately introduced into the filter, and the air tightness of the filter can be effectively detected in cooperation with the water test operation, so that the reliability and consistency of the detection result are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to airtightness detection technical field, specifically, relate to a kind of for filter airtightness detection device. BACKGROUND

[0002] Filter is through the impurity in the filtration air, fuel oil and oil, guarantee the normal operation of automobile and other mechanical equipment. However, in the production manufacturing process, due to the diversity of use environment, part filter needs to be equipped with oil pipe joint, which puts forward higher requirement to the detection of sealing.

[0003] Traditional sealing detection method is usually to insert high-pressure gas pipe into oil pipe joint, then place filter in water, observe whether there is bubble to judge sealing. However, this method has many deficiencies, for example, manual insertion of high-pressure gas pipe is time-consuming and laborious, which is difficult to meet the demand of efficient production. And detection accuracy is limited, relying on the way of observing bubble, there is certain subjectivity, which may lead to misjudgment or omission, thereby affecting product quality. Especially, manual operation has certain risk, for example, hand injury or accident caused by improper operation of high-pressure gas.

[0004] In addition, due to low detection efficiency, production progress is easily delayed, thereby affecting delivery time. In order to solve these problems, after a period of research, it is found that automatic completion of oil pipe joint plugging and sealing detection not only significantly improves detection efficiency and accuracy, but also reduces the risk of worker injury, and helps to shorten production cycle and improve overall production efficiency. In view of this, the present application is proposed. SUMMARY

[0005] In view of this, the purpose of the utility model is to provide a kind of for filter airtightness detection device to solve the above problems.

[0006] The utility model has adopted the following scheme:

[0007] The application provides a kind of for filter airtightness detection device, including tooling bottom plate, first plugging mechanism and second plugging mechanism;The tooling bottom plate is equipped with for placing and limiting the limit seat of filter;The first plugging mechanism is arranged in one side of filter;The second plugging mechanism is arranged in another side of filter;The first plugging mechanism includes first cylinder, first plug connected to first cylinder, and the first plug is used to block up the oil pipe of filter;The second plugging mechanism includes second cylinder, second plug connected to second cylinder, and the second plug is connected with the gas pipe joint that another oil pipe of filter is communicated;After gas pressure is input to gas pipe joint, further make filter placed in water tank carries out water test, to detect the airtightness of filter.

[0008] As a further improvement, the first cylinder is located on the left side of the limiting seat, and the first plug is positioned directly opposite an oil pipe connected to the filter.

[0009] As a further improvement, the first plug is configured as a holeless plug structure.

[0010] As a further improvement, the second cylinder is located on the right side of the limit seat, and the second plug is positioned directly opposite the other oil pipe connected to the filter.

[0011] As a further improvement, the second plug is configured as a perforated plug structure, which is used to connect the gas pipe connector to the associated oil pipe.

[0012] As a further improvement, the limiting seat is provided with a first baffle for lateral limiting, a second baffle for front limiting, and a fixing pin for the filter seat of the filter.

[0013] As a further improvement, both the first cylinder and the second cylinder are provided with a fixing plate that is assembled and connected to the tooling base plate.

[0014] As a further improvement, the tooling base plate is provided with a reinforcing side plate that is fixedly connected to the fixing plate.

[0015] By adopting the above technical solution, the present invention can achieve the following technical effects:

[0016] 1. The airtightness testing device for filters of this application, through the cooperation of the first and second sealing mechanisms, uses a cylinder to drive the alignment and sealing of the filter oil pipe, avoiding the cumbersome steps of traditional manual pipe insertion and greatly improving the testing efficiency.

[0017] 2. The first plug seals one oil pipe, and the second plug connects to the air pipe connector and is inserted to connect to another oil pipe. This allows for stable and precise air pressure to be introduced into the filter. In conjunction with water testing, the airtightness of the filter can be effectively tested, thereby ensuring the reliability and consistency of the test results.

[0018] 3. Furthermore, the limiting seat's function of placing and fixing the filter ensures the filter's stability and reliability during the testing process, reduces errors caused by human operation, helps guarantee product quality and shorten the production cycle, and can be adapted to filters of different specifications, providing a highly versatile airtightness test for the filter production line. It eliminates the direct involvement of workers in high-pressure air pipe insertion and sealing tests, reduces the workload of workers, and avoids safety risks that may be caused by improper operation. Attached Figure Description

[0019] Figure 1This is a schematic diagram of the airtightness testing device for a filter according to an embodiment of the present invention;

[0020] Figure 2 yes Figure 1 A structural diagram from another perspective;

[0021] Figure 3 yes Figure 1 A schematic diagram of the structure from other perspectives.

[0022] Icons: 1-Tooling base plate; 2-First sealing mechanism; 3-Second sealing mechanism; 4-Limit seat; 5-First cylinder; 6-First plug; 7-Second cylinder; 8-Second plug; 9-First baffle; 10-Second baffle; 11-Fixing pin; 12-Fixing plate; 13-Reinforced side plate; A-Filter; B-Oil pipe; C-Air pipe connector. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0024] Example

[0025] Combination Figures 1 to 3 This embodiment provides an airtightness testing device for a filter, including a tooling base plate 1, a first sealing mechanism 2, and a second sealing mechanism 3. The tooling base plate 1 is provided with a limiting seat 4 for placing and limiting the filter A. The first sealing mechanism 2 is disposed on one side of the filter A, and the second sealing mechanism 3 is disposed on the other side of the filter A.

[0026] The first sealing mechanism 2 includes a first cylinder 5 and a first plug 6 connected to the first cylinder 5. The first plug 6 is used to seal an oil pipe B of the filter A. The second sealing mechanism 3 includes a second cylinder 7 and a second plug 8 connected to the second cylinder 7. The second plug 8 is connected to an air pipe connector C that communicates with another oil pipe B of the filter A. After air pressure is introduced to the air pipe connector C, the filter A, placed in the water tank, is further subjected to a water test to check the airtightness of the filter.

[0027] The airtightness testing device for filters described above, through the cooperation of the first sealing mechanism 2 and the second sealing mechanism 3, uses a cylinder to drive the alignment and sealing of the oil pipe B of filter A, avoiding the tedious steps of traditional manual pipe insertion and greatly improving the testing efficiency.

[0028] The first plug 6 seals one oil pipe B, and the second plug 8 connects to the air pipe connector C and is inserted to connect to another oil pipe B. This allows for stable and precise air pressure to be introduced into the filter A. In conjunction with the water test, the airtightness of the filter can be effectively tested, thereby ensuring the reliability and consistency of the test results.

[0029] The limiting seat 4 secures and fixes filter A, ensuring its stability and reliability during testing. This reduces errors caused by human operation, helps guarantee product quality and shorten the production cycle. It is also compatible with different specifications of filter A, providing a versatile airtightness test for the filter A production line. This eliminates the direct involvement of workers in high-pressure air pipe insertion and sealing tests, reducing their workload and avoiding potential safety risks caused by improper operation.

[0030] In this embodiment, the first cylinder 5 is located on the left side of the limiting seat 4, and the first plug 6 is directly opposite to the oil pipe B connected to the filter A. During the testing process, the first cylinder 5 drives the first plug 6 to move in a straight line, so that it firmly seals the oil pipe B interface of the filter A, ensuring the sealing performance of the airtightness test, while reducing the testing error caused by positional deviation, and further improving the accuracy and reliability of the test. Preferably, the first plug 6 is configured as a non-porous plug structure to achieve the sealing purpose after being pushed and aligned.

[0031] In this embodiment, the second cylinder 7 is located on the right side of the limiting seat 4, and the second plug 8 is directly opposite to the other oil pipe B connected to the filter A. During airtightness testing, the second cylinder 7 drives the second plug 8 to move, precisely connecting it to the interface of the oil pipe B, and introducing air pressure into the filter A through the air pipe connector C on it, realizing the automated operation of the airtightness test, ensuring the sealing and stability of the testing process, and improving the operating efficiency and testing accuracy of the device. Preferably, the second plug 8 is configured as a perforated plug structure, which is used to connect the air pipe connector C to the associated oil pipe B.

[0032] In the above description, the first cylinder 5 and its first plug 6 are used to directly seal the oil pipe B on one side to achieve a sealing effect. Correspondingly, the second cylinder 7 and its second plug 8, after being aligned with the oil pipe B on one side, allow the air pipe connector C equipped with the second plug 8 to further connect to the interior of the filter A through the oil pipe B, thereby inputting high-pressure gas. This allows for a water test after the entire device and filter A are immersed in a water tank, thus providing a more intuitive and efficient assessment of the product's airtightness.

[0033] like Figure 2 and Figure 3 As shown, in this embodiment, the limiting seat 4 is provided with a first baffle 9 for lateral limiting, a second baffle 10 for front limiting, and a fixing pin 11 for the filter seat of filter A. Specifically, the first baffle 9 is disposed on the side of the limiting seat 4 to laterally limit filter A and prevent it from lateral displacement during testing. The second baffle 10 is disposed on the front of the limiting seat 4 to frontally limit filter A and prevent filter A from moving back and forth due to cylinder drive or air pressure. The fixing pin 11 is disposed on the filter seat portion of the limiting seat 4 to stabilize the installation position of filter A and, together with the first baffle 9 and the second baffle 10, ensures the accurate positioning of filter A during testing.

[0034] The first cylinder 5 and the second cylinder 7 are both equipped with a fixing plate 12 that is assembled and connected to the tooling base plate 1. Thus, the fixing plate 12 provides a stable support structure, ensuring that the cylinders remain fixed during operation and will not shift due to vibration or external forces, thereby guaranteeing the reliability and durability of the device. Preferably, the fixing plate 12 has an upper mounting position and a lower mounting position to adapt to the position of the oil pipe B of the filter A, allowing the cylinder to push its plug to quickly and flexibly connect to the corresponding oil pipe B.

[0035] The tooling base plate 1 has a reinforcing side plate 13 that is fixedly connected to the fixing plate 12. Obviously, by being fixedly connected to the fixing plate 12, the reinforcing side plate 13 effectively improves the rigidity and load-bearing capacity of the tooling base plate 1, prevents the vibration or lateral force generated by the cylinder from affecting the stability of the device, and ensures that the cylinder runs more smoothly.

[0036] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions that fall within the scope of this utility model's concept are protected by this utility model.

Claims

1. An airtightness testing device for a filter, characterized in that, include: The tooling base plate is equipped with a limiting seat for mounting and limiting the filter; The first sealing mechanism is located on one side of the filter; The second sealing mechanism is located on the other side of the filter; in, The first sealing mechanism includes a first cylinder and a first plug connected to the first cylinder, the first plug being used to seal an oil pipe of the filter; The second sealing mechanism includes a second cylinder and a second plug connected to the second cylinder. The second plug is connected to a pipe connector that communicates with another oil pipe of the filter. After air pressure is introduced into the air pipe connector, the filter placed in the water tank is further subjected to a water test to check the airtightness of the filter.

2. The airtightness testing device for a filter according to claim 1, characterized in that, The first cylinder is located on the left side of the limiting seat, and the first plug is positioned directly opposite an oil pipe connected to the filter.

3. The airtightness testing device for a filter according to claim 2, characterized in that, The first plug is configured as a holeless plug structure.

4. The airtightness testing device for a filter according to claim 1, characterized in that, The second cylinder is located on the right side of the limit seat, and the second plug is positioned directly opposite the other oil pipe connected to the filter.

5. The airtightness testing device for a filter according to claim 4, characterized in that, The second plug is configured as a perforated plug structure, which is used to connect the gas pipe connector to the associated oil pipe.

6. The airtightness testing device for a filter according to claim 1, characterized in that, The limiting seat is provided with a first baffle for lateral limiting, a second baffle for front limiting, and a fixing pin for the filter seat of the filter.

7. The airtightness testing device for a filter according to claim 1, characterized in that, Both the first cylinder and the second cylinder are equipped with a fixing plate that is assembled and connected to the tooling base plate.

8. The airtightness testing device for a filter according to claim 7, characterized in that, The tooling base plate is provided with a reinforcing side plate that is fixedly connected to the fixing plate.