Flame-retardant low-voltage wire for automobile
By employing heat-conducting sheets for cooling, low-smoke halogen-free flame-retardant strips, dry lime blocks for flame retardant dehumidification, and rubber support plates for structural support, the problems of spontaneous combustion and crush damage to low-voltage wires have been solved, achieving safe and reliable wire protection.
Patent Information
- Application Number
- CN202422998072.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
Smart Images

Figure CN223513698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of low-voltage electrical wires for automobiles, specifically to a flame-retardant low-voltage electrical wire for automobiles. Background Technology
[0002] Low-voltage electrical wiring for automobiles refers to wiring harnesses with a nominal voltage of less than 50V used in automotive electrical systems, including single wires. These wiring harnesses are responsible for connecting various electrical and electronic devices in the vehicle to enable the transmission of signals and energy. They are typically composed of multi-core copper wires, including a metallic conductor and an insulating outer layer.
[0003] The applicant discovered through a search that a Chinese patent, "Structure of Low-Voltage Wire for Automobiles," with publication number "CN220553315U," is disclosed. This structure, belonging to the field of wire and cable manufacturing technology, includes a wire sheath. A polystyrene foam block is fixedly connected to the inner side of the sheath, and dried limestone particles are fixedly connected inside the polystyrene foam block. A low-smoke halogen-free flame-retardant strip is placed between the two sets of polystyrene foam blocks. This application utilizes the low-smoke halogen-free flame-retardant strip in conjunction with the polystyrene foam block to provide cushioning in the event of external impact or pressure on the wire sheath, further preventing damage to the internal conductive wires. Simultaneously, the low-smoke halogen-free flame-retardant strip can also shrink, securing the low-voltage wire into the required through-hole. The reaction force of the low-smoke halogen-free flame-retardant strip provides internal support. The dried limestone particles absorb moisture, preventing water from seeping into the wire sheath. The insulating layer provides insulation.
[0004] Although the above-mentioned device can absorb moisture and isolate external flames, it is still prone to spontaneous combustion when the internal temperature is too high, causing safety hazards. At the same time, the internal support frame is strong and can easily damage the wires when they are squeezed. Utility Model Content
[0005] Therefore, this invention provides a flame-retardant low-voltage electrical wire for automobiles to solve the aforementioned problems in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: comprising: a wire sheath; a heat dissipation assembly mounted on the wire sheath, the heat dissipation assembly being used to dissipate heat from the wire; a flame-retardant and dehumidifying assembly mounted inside the wire sheath, the flame-retardant and dehumidifying assembly being used for flame retardancy; a circuit protection assembly mounted inside the flame-retardant and dehumidifying assembly, the circuit protection assembly being used to prevent the wire from being interfered with; a support assembly mounted inside the circuit protection assembly, the support assembly being used to support the interior of the wire; and a wire body assembly mounted inside the circuit protection assembly, the wire body assembly being used for transmitting circuits.
[0007] Preferably, the heat dissipation assembly includes: a heat dissipation protrusion fixedly installed on the outer surface of the wire sheath, a heat-conducting plate fixedly installed at the bottom of the heat dissipation protrusion, and the heat-conducting plate fixedly sleeved inside the heat dissipation protrusion.
[0008] Preferably, the flame-retardant dehumidification component includes: a low-smoke halogen-free flame-retardant strip fixedly installed inside the sheath, and a dry lime block fixedly installed on one side of the low-smoke halogen-free flame-retardant strip.
[0009] Preferably, the circuit protection component includes: an insulating layer fixedly installed inside the low-smoke halogen-free flame-retardant strip, and an electromagnetic shielding layer is fixedly sleeved on the inner side of the insulating layer.
[0010] Preferably, the support assembly includes: a rubber support plate one fixedly installed inside the electromagnetic shielding layer, a rubber support plate two fixedly installed on the rubber support plate one, and honeycomb holes formed on the rubber support plate one and the rubber support plate two.
[0011] Preferably, the wire body assembly includes: a thermally conductive support filling rubber fixedly installed on one side of the first rubber support plate and the second rubber support plate; an outer sheath of a wire is fixedly sleeved on the inner side of the thermally conductive support filling rubber; a protective ring is sleeved on the inner side of the outer sheath of the wire; and a conductive wire is fixedly installed on the inner side of the protective ring.
[0012] Preferably, the heat dissipation components are provided in eight groups, and the eight groups of heat dissipation components are equidistantly arranged on the wire sheath. The low-smoke halogen-free flame retardant strips and dry lime blocks are provided in eight groups, and the eight groups of low-smoke halogen-free flame retardant strips and dry lime blocks are equidistantly arranged on the inner side of the wire sheath.
[0013] Preferably, the wire body assembly is provided in four groups, and the four groups of wire body assemblies are equidistantly arranged on the support assembly.
[0014] This utility model has the following advantages:
[0015] When the above device is in use, the internal temperature is transferred to the heat-conducting plate through the heat-conducting plate, and then heat is exchanged with the outside air through the heat-conducting plate, thereby reducing the internal temperature and reducing the possibility of internal self-ignition due to high temperature.
[0016] Meanwhile, the aforementioned device, by incorporating rubber plates, allows the honeycomb holes on rubber support plates one and two to deform under pressure when the wires are squeezed or compressed during use. This reduces the damage to the top structure caused by rubber support plates one and two, while also protecting and supporting the internal wire assembly. Attached Figure Description
[0017] Figure 1This is a front cross-sectional view of a flame-retardant low-voltage electrical wire for automobiles, provided for some embodiments of this utility model.
[0018] Figure 2 This is a structural diagram of a heat dissipation assembly for a flame-retardant low-voltage electrical wire for automobiles, provided for some embodiments of this utility model.
[0019] Figure 3 This invention provides structural diagrams of a flame-retardant dehumidifying component and a circuit protection component for a flame-retardant low-voltage electrical wire used in automobiles, according to some embodiments of the present invention.
[0020] Figure 4 This is a structural diagram of a support assembly for a flame-retardant low-voltage electrical wire for automobiles, provided for some embodiments of this utility model.
[0021] Figure 5 This utility model provides a flame-retardant low-voltage electrical wire for automobiles in some embodiments. Figure 4 A magnified structural diagram of the A-structure.
[0022] In the diagram: 1. Wire sheath; 2. Heat dissipation assembly; 3. Flame-retardant and dehumidifying assembly; 4. Circuit protection assembly; 5. Support assembly; 6. Wire body assembly; 201. Heat dissipation bump; 202. Heat-conducting sheet; 301. Low-smoke halogen-free flame-retardant strip; 302. Dry lime block; 401. Insulation layer; 402. Electromagnetic shielding layer; 501. Rubber support plate one; 502. Rubber support plate two; 503. Honeycomb holes; 601. Thermally conductive support filling rubber; 602. Wire outer sheath; 603. Protective ring; 604. Conductive wire. Detailed Implementation
[0023] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] Example 1
[0025] like Figures 1 to 5As shown, a flame-retardant low-voltage automotive wire according to the first aspect of this utility model includes: a wire sheath 1; a heat dissipation assembly 2 mounted on the wire sheath 1 for dissipating heat from the wire; a flame-retardant dehumidification assembly 3 mounted inside the wire sheath 1 for flame retardancy; a circuit protection assembly 4 mounted inside the flame-retardant dehumidification assembly 3 for preventing interference to the wire; a support assembly 5 mounted inside the circuit protection assembly 4 for supporting the interior of the wire; and a wire body assembly 6 mounted inside the circuit protection assembly 4 for transmitting circuit signals.
[0026] In this embodiment, the heat dissipation component 2 includes: a heat dissipation protrusion 201 fixedly installed on the outer surface of the sheath 1, a heat-conducting sheet 202 fixedly installed at the bottom of the heat dissipation protrusion 201, and the heat-conducting sheet 202 fixedly sleeved inside the heat dissipation protrusion 201.
[0027] When the above device is in use, the internal temperature is transferred to the heat-conducting plate 202, and then heat is exchanged with the outside air through the heat-conducting plate 202, thereby reducing the internal temperature and reducing the possibility of internal self-ignition due to high temperature.
[0028] In this embodiment, the flame-retardant dehumidification component 3 includes: a low-smoke halogen-free flame-retardant strip 301 fixedly installed inside the sheath 1, and a dry lime block 302 fixedly installed on one side of the low-smoke halogen-free flame-retardant strip 301.
[0029] In this embodiment, the circuit protection component 4 includes: an insulating layer 401 fixedly installed inside the low-smoke halogen-free flame-retardant strip 301, and an electromagnetic shielding layer 402 fixedly sleeved on the inner side of the insulating layer 401.
[0030] Example 2
[0031] like Figure 3 As shown, a flame-retardant low-voltage electrical wire for automobiles includes a support assembly 5 comprising: a rubber support plate 501 fixedly installed inside an electromagnetic shielding layer 402; a rubber support plate 502 fixedly installed on the rubber support plate 501; and honeycomb holes 503 formed on the rubber support plate 501 and the rubber support plate 502.
[0032] The device is designed so that when the wire is squeezed or compressed during use, the honeycomb holes 503 on the rubber support plate 1 501 and the rubber support plate 2 502 will deform under pressure, thereby reducing the damage to the various structures on the top caused by the rubber support plate 1 501 and the rubber support plate 2 502, and also protecting and supporting the internal wire body assembly 6.
[0033] In this embodiment, the wire body assembly 6 includes: a thermally conductive support filling rubber 601 fixedly installed on one side of the rubber support plate 1 501 and the rubber support plate 2 502; an outer sheath 602 of the wire is fixedly sleeved on the inner side of the thermally conductive support filling rubber 601; a protective ring 603 is sleeved on the inner side of the outer sheath 602; and a conductive wire 604 is fixedly installed on the inner side of the protective ring 603.
[0034] In this embodiment, eight sets of heat dissipation components 2 are provided, and the eight sets of heat dissipation components 2 are equidistantly arranged on the line sheath 1. Eight sets of low smoke halogen-free flame retardant strips 301 and dry lime blocks 302 are provided, and the eight sets of low smoke halogen-free flame retardant strips 301 and dry lime blocks 302 are equidistantly arranged on the inner side of the line sheath 1.
[0035] In this embodiment, four sets of wire body components 6 are provided, and the four sets of wire body components 6 are equidistantly arranged on the support component 5.
Claims
1. A flame-retardant low-voltage electrical wire for automobiles, characterized in that, include: Thread (1); A heat dissipation assembly (2) is mounted on the wire sheath (1), the heat dissipation assembly (2) is used to dissipate heat from the wire; A flame-retardant dehumidifying component (3) is assembled inside the sheath (1), the flame-retardant dehumidifying component (3) being used for flame retardancy; The circuit protection component (4) is installed inside the flame-retardant dehumidifying component (3), and the circuit protection component (4) is used to prevent the wires from being interfered with. A support assembly (5) is assembled inside the circuit protection assembly (4), the support assembly (5) being used to support the inside of the wire; The wire body assembly (6) is assembled inside the circuit protection assembly (4) and is used for transmitting circuits.
2. The flame-retardant low-voltage electrical wire for automobiles according to claim 1, characterized in that, The heat dissipation component (2) includes: A heat dissipation protrusion (201) is fixedly installed on the outer surface of the wire sheath (1). A heat-conducting plate (202) is fixedly installed at the bottom of the heat dissipation protrusion (201). The heat-conducting plate (202) is fixedly sleeved inside the heat dissipation protrusion (201).
3. The flame-retardant low-voltage electrical wire for automobiles according to claim 2, characterized in that, The flame-retardant dehumidification component (3) includes: A low-smoke halogen-free flame-retardant strip (301) is fixedly installed inside the sheath (1), and a dry lime block (302) is fixedly installed on one side of the low-smoke halogen-free flame-retardant strip (301).
4. The flame-retardant low-voltage electrical wire for automobiles according to claim 3, characterized in that, The circuit protection component (4) includes: An insulating layer (401) is fixedly installed inside the low-smoke halogen-free flame-retardant strip (301), and an electromagnetic shielding layer (402) is fixedly sleeved on the inner side of the insulating layer (401).
5. The flame-retardant low-voltage electrical wire for automobiles according to claim 4, characterized in that, The support component (5) includes: A rubber support plate 1 (501) is fixedly installed inside the electromagnetic shielding layer (402), and a rubber support plate 2 (502) is fixedly installed on the rubber support plate 1 (501). Honeycomb holes (503) are opened on the rubber support plate 1 (501) and the rubber support plate 2 (502).
6. The flame-retardant low-voltage electrical wire for automobiles according to claim 5, characterized in that, The wire body assembly (6) includes: A thermally conductive support filling rubber (601) is fixedly installed on one side of the first rubber support plate (501) and the second rubber support plate (502). An outer sheath of an electrical wire (602) is fixedly sleeved on the inner side of the thermally conductive support filling rubber (601). A protective ring (603) is sleeved on the inner side of the outer sheath of the electrical wire (602). A conductive wire (604) is fixedly installed on the inner side of the protective ring (603).
7. A flame-retardant low-voltage automotive wire according to claim 6, characterized in that, The heat dissipation components (2) are provided in eight groups, and the eight groups of heat dissipation components (2) are equidistantly arranged on the wire sheath (1). The low smoke halogen-free flame retardant strip (301) and dry lime block (302) are provided in eight groups, and the eight groups of low smoke halogen-free flame retardant strip (301) and dry lime block (302) are equidistantly arranged on the inner side of the wire sheath (1).
8. A flame-retardant low-voltage electrical wire for automobiles according to claim 7, characterized in that, The wire body assembly (6) is provided in four sets, and the four sets of wire body assemblies (6) are equidistantly arranged on the support assembly (5).
Citation Information
Patent Citations
Low-voltage wire structure for automobile
CN220553315U