Rotor winding equipment for motor processing

By using a threaded rod to drive the sleeve and support rod structure to clamp the rotor, combined with cylinder grippers for fixation, the problem of difficult fixation in existing equipment is solved, and precise positioning of windings for multiple rotor models is achieved.

CN223514751UActive Publication Date: 2025-11-04KAIFENG YONGDA INNOVATION MOTOR CO LTD
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Patent Information

Application Number
CN202422625182.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-04
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing rotor winding equipment for motor processing has difficulty fixing rotors of different models, resulting in inaccurate winding.

Method used

The rotor is fixed by an inner support ring using a threaded rod driven sleeve and support rod structure. Eight support rods and a T-shaped slider drive the fixing plate to clamp and fix the rotor, and the rotor is stably clamped by a cylinder gripper.

Benefits of technology

It achieves stable fixation of rotors of different models, ensures accurate winding positioning, avoids shaking, and improves winding precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotor production, and discloses rotor winding equipment for motor processing, which comprises a rotor winding machine, a winding tube is arranged on the right surface of a vertical plate of the rotor winding machine, a cylinder clamping jaw is fixedly mounted on the right surface of the vertical plate of the rotor winding machine, a winding mechanism is arranged on the rotor winding machine, and the winding tube is fixedly mounted on the cylinder clamping jaw. The winding mechanism comprises an electric guide rail, a moving block, an air cylinder clamping jaw, a fixing column, a fixing block, a sliding groove, a threaded rod, a rotary knob and a sleeve, the threaded rod drives the sleeve to move downwards, the sleeve drives the eight supporting rods to move downwards, and the eight supporting rods are gradually horizontally arranged while moving downwards; meanwhile, the eight supporting rod pairs drive the four T-shaped sliding blocks to move towards the opposite faces, the fixing plates fixedly installed on the opposite faces of the four T-shaped sliding blocks are used for conducting inner supporting circle clamping and fixing on the rotor, the rotors of different models can be fixed in the mode, follow-up winding machining on the rotors is facilitated, and more convenience is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of rotor manufacturing technology, specifically to a rotor winding device for motor processing. Background Technology

[0002] The motor rotor is the rotating part of the machine. The motor rotor mainly includes the rotor core and the rotor shaft that runs through the center of the rotor core. The side wall of the rotor core is provided with several winding slots, and copper wire is wound in the winding slots by a winding machine.

[0003] Existing rotors used in motor processing generally require fixing to prevent them from shifting during winding, which would lead to inaccurate winding. Most existing methods of fixing rotors involve inserting them into the outer surface of a fixing post for support and fixation. However, existing fixing methods can generally only fix rotors of a single model and size, and cannot fix multiple types of rotors. Therefore, a rotor winding device for motor processing is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a rotor winding device for motor processing, which solves the problem of difficulty in fixing different rotors for winding.

[0006] (II) Technical Solution

[0007] To facilitate the fixing of rotors of different sizes for winding purposes during the above-mentioned rotor winding process, this utility model provides the following technical solution: a rotor winding equipment for motor processing, including a rotor winding machine, a winding tube is provided on the right surface of the rotor winding machine upright plate, and the cylinder clamp is fixedly installed on the right surface of the rotor winding machine upright plate.

[0008] The rotor winding machine is equipped with a winding mechanism, which includes an electric guide rail, a moving block, a cylinder gripper, a fixed column, a fixed block, a slide groove, a threaded rod, a knob, a sleeve, eight support rods, four T-shaped sliders, and four fixed plates.

[0009] The electric guide rail is fixedly installed on the upper surface of the rotor winding machine, and the moving block is slidably sleeved on the outer surface of the electric guide rail.

[0010] The fixed column is fixedly installed on the upper surface of the movable block;

[0011] The four fixing blocks are fixedly installed on the outer surface of the fixing column, and the four sliding grooves are respectively opened on the upper surface of the four fixing blocks;

[0012] The threaded rod is rotatably connected to the upper surface of the fixed column, and the knob is fixedly installed at the upper end of the threaded rod;

[0013] The sleeve is threaded onto the outer surface of the threaded rod, and the eight support rods are rotatably connected to the outer surface of the sleeve.

[0014] The four T-shaped sliders are rotatably connected to the opposite ends of the eight support rods, and the uprights of the four T-shaped sliders are slidably connected to the four slide grooves respectively.

[0015] The four fixing plates are respectively fixedly installed on the opposite sides of the four T-shaped slider uprights.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a rotor winding device for motor processing, which has the following beneficial effects:

[0018] 1. This rotor winding equipment for motor processing uses a threaded rod to drive a sleeve to move downwards. The sleeve drives eight support rods to move downwards, and as the eight support rods move downwards, they gradually become horizontal. At the same time, the eight support rods drive four T-shaped sliders to move towards the opposite side. The rotor is clamped and fixed by a fixing plate fixedly installed on the opposite side of the four T-shaped sliders. This method can fix rotors of different models, making subsequent winding processing of the rotor more convenient.

[0019] 2. This rotor winding equipment for motor processing uses cylinder clamps to fix the rotor, which makes the rotor more stable during winding, less prone to shaking, and makes the winding positioning more accurate, making rotor winding more convenient. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a rotor winding device for motor processing according to the present invention;

[0021] Figure 2 This is a schematic diagram of the rotor winding machine of this utility model;

[0022] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle.

[0023] In the diagram: 1. Rotor winding machine; 2. Electric guide rail; 3. Moving block; 4. Winding tube; 5. Cylinder gripper; 6. Fixed column; 7. Fixed block; 8. Slide groove; 9. Threaded rod; 10. Knob; 11. Sleeve; 12. Support rod; 13. T-shaped slider; 14. Fixed plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-3 This utility model provides a new technical solution: a rotor winding equipment for motor processing, including a rotor winding machine 1, a winding tube 4 is provided on the right surface of the vertical plate of the rotor winding machine 1, and a cylinder clamp 5 is fixedly installed on the right surface of the vertical plate of the rotor winding machine 1.

[0026] The rotor winding machine 1 is equipped with a winding mechanism, which includes an electric guide rail 2, a moving block 3, a cylinder gripper 5, a fixed column 6, a fixed block 7, a slide groove 8, a threaded rod 9, a knob 10, a sleeve 11, eight support rods 12, four T-shaped sliders 13, and four fixed plates 14.

[0027] Furthermore, the electric guide rail 2 is fixedly installed on the upper surface of the rotor winding machine 1, and the moving block 3 is slidably sleeved on the outer surface of the electric guide rail 2.

[0028] The fixed column 6 is fixedly installed on the upper surface of the movable block 3.

[0029] Furthermore, four fixing blocks 7 are fixedly installed on the outer surface of the fixing column 6, and four sliding grooves 8 are respectively opened on the upper surface of the four fixing blocks 7.

[0030] Furthermore, the threaded rod 9 is rotatably connected to the upper surface of the fixed post 6, and the knob 10 is fixedly installed on the upper end of the threaded rod 9.

[0031] Furthermore, the sleeve 11 is threaded onto the outer surface of the threaded rod 9, and the eight support rods 12 are rotatably connected to the outer surface of the sleeve 11.

[0032] Furthermore, the four T-shaped sliders 13 are rotatably connected to the opposite ends of the eight support rods 12, and the uprights of the four T-shaped sliders 13 are slidably connected to the four slide grooves 8 respectively.

[0033] Among them, four fixing plates 14 are respectively fixedly installed on the opposite side of the four T-shaped slider 13 upright plates;

[0034] When using the rotor winding equipment for motor processing, the rotor is placed on the outer surface of four fixed plates 14. Rotating the knob 10 causes the threaded rod 9, which is fixedly mounted on the lower surface, to rotate. Simultaneously, the sleeve 11, threaded onto the outer surface of the threaded rod 9, moves downwards through the threads. At the same time, the threaded rod 9 drives the eight support rods 12, rotatably connected to its outer surface, to move downwards. As the eight support rods 12 move downwards, they gradually become horizontal, eventually fixing themselves in place. At this point, the eight support rods 12 rotate around their opposite ends. The T-shaped slider 13 is connected to apply a thrust on the opposite side, causing the T-shaped slider 13 to move in the inner wall of the four slide grooves 8 towards the opposite side. At the same time, the four T-shaped sliders 13 drive the four fixed plates 14 fixed on the opposite side to move towards the opposite side, thus fixing the rotor with an inner support circle. At the same time, the electric guide rail 2 is activated, and the electric guide rail 2 drives the moving block 3, which is slidably sleeved on the outer surface, to move to the left. At the same time, the moving block 3 drives the fixed rotor to move to the left to the clamping plates of the cylinder clamp 5. At this time, the rotor is clamped and fixed by activating the cylinder clamp 5. At this time, the copper wire is wound to the outer surface of the rotor through the winding tube 4.

[0035] This rotor winding equipment for motor processing drives the sleeve 11 downward through the threaded rod 9. The sleeve 11 drives eight support rods 12 downward, and as the eight support rods 12 move downward, they gradually become horizontal. At the same time, the eight support rods 12 drive four T-shaped sliders 13 to move towards the opposite side. The rotor is clamped and fixed by the fixing plate 14 fixedly installed on the opposite side of the four T-shaped sliders 13. This method can fix rotors of different models, which is convenient for subsequent winding processing. Furthermore, the rotor winding equipment for motor processing uses cylinder clamps 5 to fix the rotor. After fixing, the rotor is more stable during winding, less prone to shaking, and the winding positioning is more accurate, which facilitates rotor winding.

[0036] Working principle: When using this rotor winding equipment for motor processing, the rotor is placed on the outer surface of four fixed plates 14. Rotating the knob 10 causes the threaded rod 9, which is fixedly mounted on the lower surface, to rotate. The sleeve 11, threaded onto the outer surface of the threaded rod 9, moves downwards continuously through the threads. Simultaneously, the threaded rod 9 drives the eight support rods 12, which are rotatably connected to the outer surface, to move downwards. As the eight support rods 12 move downwards and become fixed, they gradually become horizontal. At this point, the eight support rods 12 are positioned opposite each other. Rotating the connecting T-shaped slider 13 applies a thrust to the opposite side, causing the T-shaped slider 13 to move in opposite directions within the inner walls of the four sliding grooves 8. At the same time, the four T-shaped sliders 13 drive the four fixed plates 14 fixedly installed on opposite sides to move in opposite directions, thus fixing the rotor with an inner support circle. Simultaneously, the electric guide rail 2 is activated, driving the moving block 3, which is slidably sleeved on the outer surface, to move to the left. At the same time, the moving block 3 drives the fixed rotor to move to the left between the clamping plates of the cylinder clamp 5. At this time, the rotor is clamped and fixed by activating the cylinder clamp 5. At this time, the copper wire is wound to the outer surface of the rotor through the winding tube 4.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotor winding device for motor processing, comprising a rotor winding machine (1), wherein a winding tube (4) is provided on the right surface of the vertical plate of the rotor winding machine (1), characterized in that: The cylinder gripper (5) is fixedly installed on the right surface of the vertical plate of the rotor winding machine (1); The rotor winding machine (1) is equipped with a winding mechanism, which includes an electric guide rail (2), a moving block (3), a cylinder gripper (5), a fixed column (6), a fixed block (7), a slide groove (8), a threaded rod (9), a knob (10), a sleeve (11), eight support rods (12), four T-shaped sliders (13), and four fixed plates (14). The electric guide rail (2) is fixedly installed on the upper surface of the rotor winding machine (1), and the moving block (3) is slidably sleeved on the outer surface of the electric guide rail (2); Among them, the fixed column (6) is fixedly installed on the upper surface of the movable block (3); The four fixing blocks (7) are fixedly installed on the outer surface of the fixing column (6), and the four sliding grooves (8) are respectively opened on the upper surface of the four fixing blocks (7); The threaded rod (9) is rotatably connected to the upper surface of the fixed column (6), and the knob (10) is fixedly installed on the upper end of the threaded rod (9); The sleeve (11) is threaded onto the outer surface of the threaded rod (9), and eight support rods (12) are rotatably connected to the outer surface of the sleeve (11); The four T-shaped sliders (13) are rotatably connected to the opposite ends of the eight support rods (12), and the uprights of the four T-shaped sliders (13) are slidably connected to the four slide grooves (8); Among them, four fixed plates (14) are respectively fixedly installed on the opposite side of the upright plate of the four T-shaped sliders (13).