Heating device
By designing a heating device that includes a clamping mechanism and electrical connection, the problem of unstable clamping of the electric heating base plate when handling complex shaped cut pieces is solved, achieving stable clamping and uniform heating of the cut pieces, improving heating efficiency and temperature control accuracy, and simplifying the operation process.
Patent Information
- Application Number
- CN202422964849.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing electric heating plates lack effective clamping mechanisms when handling complex-shaped cut pieces, causing the cut pieces to easily shift, affecting the heating effect and product quality.
A heating device is designed, comprising a base, a heating mechanism, a control mechanism, and a clamping mechanism. The clamping mechanism is used to stably clamp the cut pieces. Precise temperature control is achieved through the electrical connection between the heating mechanism and the control mechanism. The design of the support base and the carrier platform improves the ease of operation.
It achieves stable clamping and uniform heating of the cut pieces, improves heating efficiency and quality, ensures temperature accuracy and stability, and simplifies the operation process.
Smart Images
Figure CN223515058U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of heating equipment technology, and in particular to a heating device. Background Technology
[0002] Electric heating plates, as a common type of electric heating device, are widely used in various household appliances such as rice cookers, microwave ovens, electronic sterilizers, hair dryers, and electric irons. With technological advancements, people have placed higher demands on the performance and functionality of electric heating plates, especially in terms of thinner profiles, higher efficiency, and multi-functionality.
[0003] Related technology: A flat heating plate suitable for a hydraulic hot stamping machine for license plates includes an aluminum plate, an upper silicone cloth layer under the aluminum plate, a resistance coil layer under the upper silicone cloth layer, a lower silicone cloth layer under the resistance coil layer, and a silicone protective layer under the lower silicone cloth layer. The upper and lower silicone cloth layers are positioned correspondingly.
[0004] However, existing electric heating plates still have some shortcomings in practical applications, especially when processing cut pieces with complex shapes. Due to the lack of an effective clamping mechanism, the cut pieces are prone to shifting during the heating process, affecting the heating effect and product quality. Utility Model Content
[0005] In order to overcome the shortcomings of existing electric heating plates when processing complex-shaped cut pieces, especially the problem of easy displacement of cut pieces, this application provides a heating device.
[0006] The heating device provided in this application adopts the following technical solution:
[0007] A heating device includes a base, a heating mechanism, a control mechanism, and a clamping mechanism. The clamping mechanism is disposed on the base and is used to clamp a cut piece. The heating mechanism and the control mechanism are both disposed on the base. The heating mechanism is electrically connected to the control mechanism and is used to heat the cut piece.
[0008] By adopting the above technical solution, the heating device can achieve stable clamping and uniform heating of the cut pieces, improving heating efficiency and heating quality. The clamping mechanism on the machine base ensures that the cut pieces remain fixed during the heating process, avoiding uneven heating caused by movement. The electrical connection between the heating mechanism and the control mechanism makes the heating process controllable, ensuring the accuracy and stability of the heating temperature.
[0009] Optionally, the base includes a base plate, a support base, and a support platform. The bottom end of the support base is connected to the base plate, and the top end of the support base is connected to the support platform. There is a gap between the lower surface of the support platform and the upper surface of the base plate. The heating mechanism and the control mechanism are both disposed on the upper surface of the support platform.
[0010] By adopting the above technical solution, the base connects the bottom end of the support to the base plate and the top end to the support platform, thus ensuring the stability and reliability of the entire device. The gap between the lower surface of the support platform and the upper surface of the base plate allows for easy placement of the circular cut piece to be ironed onto the support platform during operation, improving operational convenience. Simultaneously, the heating and control mechanisms are both located on the upper surface of the support platform, facilitating centralized management and maintenance and enhancing the overall performance of the device.
[0011] Optionally, the heating mechanism includes a first heat-conducting layer, a first adhesive paper layer, a heating wire, a second adhesive paper layer, and a second heat-conducting layer arranged in sequence.
[0012] By adopting the above technical solution, the first and second heat-conducting layers can effectively conduct heat, ensure uniform heating, and improve heating efficiency; the first and second adhesive layers serve as insulating layers to prevent current leakage and ensure safe use; the heating wire, as a heating element, has good heating performance and can reach the required temperature in a short time, meeting the needs of rapid heating.
[0013] Optionally, the clamping mechanism includes a mounting block and a clamping block. The mounting block is detachably connected to the heating mechanism, and one end of the clamping block is rotatably connected to the mounting block. The clamping block is used to clamp the cut piece.
[0014] By adopting the above technical solution, the clamping mechanism allows the clamping block to rotate flexibly, thus facilitating the clamping of cut pieces of different shapes and sizes, and improving the applicability and ease of operation of the heating device. Specifically, the mounting block is fixed to the surface of the heating mechanism, ensuring the stability and reliability of the structure, while one end of the clamping block is rotatably connected to the mounting block, allowing the clamping block to freely adjust its angle within a certain range to adapt to different clamping needs. In addition, the clamping block also helps to improve work efficiency and reduce the time spent changing cut pieces.
[0015] Optionally, the mounting block has a rotating groove, one end of the clamping block is located in the rotating groove, and the side wall of the clamping block abuts against the side wall of the rotating groove.
[0016] By adopting the above technical solution, the clamping block can rotate freely within the rotating groove, thereby enabling flexible clamping of cut pieces of different shapes and sizes, improving the applicability and ease of operation of the device. Simultaneously, the sidewall of the clamping block is in close contact with the sidewall of the rotating groove, ensuring clamping stability, preventing displacement of the cut pieces during heating, and guaranteeing heating quality and efficiency.
[0017] Optionally, the support base is provided with a height adjustment mechanism, which is used to adjust the height of the support platform.
[0018] By adopting the above technical solution, the height adjustment mechanism on the support base can flexibly adjust the height of the support platform, thereby adapting to cut pieces of different thicknesses and improving the applicability and ease of operation of the heating device.
[0019] Optionally, the height adjustment mechanism is a cylinder, which is fixed to the support base. The piston rod of the cylinder is fixedly connected to the support platform, and the cylinder is used to drive the support platform to rise and fall.
[0020] By adopting the above technical solution, the height of the support platform can be precisely adjusted to accommodate cut pieces of different thicknesses, thereby improving the applicability and operational flexibility of the heating device. Specifically, the use of a cylinder makes the lifting and lowering of the support platform more stable and controllable, avoiding the errors and inconveniences that may arise from manual adjustment. Furthermore, the fixed connection between the cylinder's piston rod and the support platform ensures the stability and reliability of the support platform during lifting and lowering.
[0021] Optionally, the heating mechanism is fixed to the support platform by a fixing mechanism.
[0022] By adopting the above technical solution, the heating mechanism is fixed to the support platform by the fixing mechanism, which ensures the stability of the heating mechanism during operation and prevents the heating mechanism from loosening or shifting due to vibration or other external forces, thereby ensuring the uniformity and reliability of the heating effect.
[0023] Optionally, the fixing mechanism is an adhesive tape or a clamping element.
[0024] By adopting the above technical solution, the fixing mechanism, which is a tape or clamping component, can securely fix the heating mechanism to the support platform, preventing displacement during use and ensuring the stability and reliability of the heating effect. At the same time, the use of tape or clamping components facilitates installation and disassembly, improving the convenience of maintenance and replacement.
[0025] Optionally, the surface of the heating mechanism is provided with a rubber layer.
[0026] By adopting the above technical solution, the rubber layer on the surface of the heating mechanism increases the friction between the heating element and the cut piece, improving the stability of the cut piece during the heating process and preventing it from sliding or shifting, thereby further ensuring the heating effect and product quality. At the same time, the rubber layer also provides a certain cushioning effect, preventing damage to the cut piece. Furthermore, the rubber layer enhances the overall tactile feel of the heating device, making operation more comfortable and safer.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. The clamping mechanism ensures stable clamping of the cut pieces, preventing displacement and detachment during heating and improving the accuracy and stability of heating.
[0029] 2. The electrical connection between the heating mechanism and the control mechanism enables precise temperature control during the heating process, solving the problem of uneven heating in existing technologies and improving heating quality and product quality;
[0030] 3. The gap between the support platform and the base plate facilitates the placement of the circular cut pieces to be ironed, simplifies the operation process, and improves work efficiency. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the heating device in the embodiments of this application.
[0032] Figure 2 This is a schematic diagram of the assembly relationship of the heating mechanism in the embodiments of this application.
[0033] Explanation of reference numerals in the attached figures:
[0034] 1. Base; 11. Base plate; 12. Support base; 13. Bearing platform; 14. Mounting groove; 2. Heating mechanism; 21. First heat-conducting layer; 22. First adhesive layer; 23. Heating wire; 24. Second adhesive layer; 25. Second heat-conducting layer; 3. Control mechanism; 4. Clamping mechanism; 41. Mounting block; 42. Clamping block; 43. Rotating groove; 5. Height adjustment mechanism; 6. Fixing mechanism; 7. Rubber layer. Detailed Implementation
[0035] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.
[0036] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different components.
[0037] This application provides a heating device, referring to... Figure 1 The heating device includes a base 1, a heating mechanism 2, a control mechanism 3, and a clamping mechanism 4. The clamping mechanism 4 is mounted on the base 1 and is used to clamp the cut pieces. Both the heating mechanism 2 and the control mechanism 3 are mounted on the base 1, and the heating mechanism 2 is electrically connected to the control mechanism 3. The heating mechanism 2 is used to heat the cut pieces. This design solves the problem of uneven heating caused by localized overheating in traditional heating devices, while also improving heating efficiency and temperature control accuracy.
[0038] Continue to refer to Figure 1 The machine base 1 includes a base plate 11, a support base 12, and a support platform 13. The bottom end of the support base 12 is connected to the base plate 11, and the top end of the support base 12 is connected to the support platform 13. There is a gap between the lower surface of the support platform 13 and the upper surface of the base plate 11. The heating mechanism 2 and the control mechanism 3 are both located on the upper surface of the support platform 13. This design facilitates the placement of the annular cut piece to be ironed onto the support platform 13 during operation, thereby improving the convenience and safety of operation.
[0039] Reference Figure 1 and Figure 2 The heating mechanism 2 includes a first heat-conducting layer 21, a first adhesive tape layer 22, a heating wire 23, a second adhesive tape layer 24, and a second heat-conducting layer 25 arranged sequentially. Both the first heat-conducting layer 21 and the second heat-conducting layer 25 are copper foil or aluminum foil, while both the first adhesive tape layer 22 and the second adhesive tape layer 24 are high-temperature resistant insulating tape. Copper foil and aluminum foil have good thermal conductivity, enabling rapid heat transfer, while the high-temperature resistant insulating tape ensures electrical safety. Furthermore, the heating wire 23 can be made of nickel-chromium alloy wire or carbon fiber wire; both materials have stable heating characteristics and a long service life.
[0040] In this application, the heating wire 23 can also be replaced with a heating film, an electromagnetic induction heater, or an infrared radiation heater. The heating film can be a graphene film or a carbon nanotube film; both materials have excellent electrical and thermal conductivity, enabling them to generate high heat at relatively low voltages, thereby further improving heating efficiency and energy utilization. The electromagnetic induction heater generates an alternating magnetic field using high-frequency current, causing eddy currents in the metal components of the cut piece placed on it, thus achieving heating. This heating method features rapid heating and uniform temperature distribution, making it particularly suitable for cut pieces containing metal components. The infrared radiation heater directly acts on the cut piece by emitting infrared rays, achieving non-contact heating. This heating method features uniform heating and no pollution, making it particularly suitable for temperature-sensitive cut pieces.
[0041] Reference Figure 1 The heating mechanism 2 has a rubber layer 7 on its surface. This rubber layer 7 increases the friction between the heating element and the cut piece, improving the stability of the cut piece during heating and preventing it from sliding or shifting, thus further ensuring heating effect and product quality. Simultaneously, the rubber layer 7 also provides cushioning, preventing damage to the cut piece. Furthermore, the rubber layer 7 enhances the overall feel of the heating device, making operation more comfortable and safer.
[0042] Continue to refer to Figure 1The clamping mechanism 4 includes a mounting block 41 and a clamping block 42. The mounting block 41 is fixed to the surface of the heating mechanism 2, and one end of the clamping block 42 is rotatably connected to the mounting block 41. The clamping block 42 is used to clamp the cut pieces. A rotating groove 43 is formed on the side of the mounting block 41 facing the clamping block 42. One end of the clamping block 42 is located in the rotating groove 43, and the side wall of the clamping block 42 abuts against the side wall of the rotating groove 43. This allows the clamping block 42 to rotate freely within a certain range, thereby adapting to cut pieces of different shapes and sizes and improving the flexibility and stability of clamping.
[0043] Continue to refer to Figure 1 A height adjustment mechanism 5 is provided on the support base 12, which is used to adjust the height of the support platform 13. The height adjustment mechanism 5 includes cylinders. In this embodiment, there are two cylinders. Mounting slots 14 for mounting the cylinders are provided on both sides of the support base 12. The cylinders are fixed in the mounting slots 14, and the piston rods of the cylinders are fixedly connected to the lower surface of the support platform 13. The cylinders are used to drive the support platform 13 to rise and fall. By driving the cylinders, the height of the support platform 13 can be easily adjusted to accommodate cut pieces of different thicknesses, thus improving the applicability of the heating device.
[0044] Continue to refer to Figure 1 The heating mechanism 2 is fixed to the support platform 13 by a fixing mechanism 6. The fixing mechanism 6 can be a tape or a clamping component. The tape can quickly fix the heating mechanism 2, while the clamping component can provide a more stable fixation. A suitable fixing method can be selected according to actual needs to ensure the stability of the heating mechanism 2 during operation.
[0045] The implementation principle of this embodiment is as follows: through a reasonable structure, the heating device achieves efficient and uniform heating. The base 1 makes operation more convenient, the clamping mechanism 4 makes clamping more stable, the introduction of the height adjustment mechanism 5 allows the device to adapt to cut pieces of different thicknesses, and the multiple options of the fixing mechanism 6 ensure the stable operation of the heating mechanism 2. Overall, the heating device of this embodiment has improved in terms of heating efficiency, temperature control accuracy, and ease of operation, effectively solving the problems existing in the prior art.
[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A heating device, characterized in that: It includes a base (1), a heating mechanism (2), a control mechanism (3), and a clamping mechanism (4). The clamping mechanism (4) is disposed on the base (1) and is used to clamp the cut pieces. The heating mechanism (2) and the control mechanism (3) are both disposed on the base (1). The heating mechanism (2) is electrically connected to the control mechanism (3) and is used to heat the cut pieces.
2. The heating device according to claim 1, characterized in that: The base (1) includes a base plate (11), a support base (12) and a support platform (13). The bottom end of the support base (12) is connected to the base plate (11), and the top end of the support base (12) is connected to the support platform (13). There is a gap between the lower surface of the support platform (13) and the upper surface of the base plate (11). The heating mechanism (2) and the control mechanism (3) are both located on the upper surface of the support platform (13).
3. A heating device according to claim 1 or 2, characterized in that: The heating mechanism (2) includes a first heat-conducting layer (21), a first adhesive paper layer (22), a heating wire (23), a second adhesive paper layer (24), and a second heat-conducting layer (25) arranged in sequence.
4. The heating device according to claim 1, characterized in that: The clamping mechanism (4) includes a mounting block (41) and a clamping block (42). The mounting block (41) is detachably connected to the heating mechanism (2). One end of the clamping block (42) is rotatably connected to the mounting block (41). The clamping block (42) is used to clamp the cut piece.
5. A heating device according to claim 4, characterized in that: The mounting block (41) has a rotating groove (43), one end of the clamping block (42) is located in the rotating groove (43), and the side wall of the clamping block (42) abuts against the side wall of the rotating groove (43).
6. A heating device according to claim 2, characterized in that: The support base (12) is provided with a height adjustment mechanism (5), which is used to adjust the height of the support platform (13).
7. A heating device according to claim 6, characterized in that: The height adjustment mechanism (5) is a cylinder, which is fixed on the support base (12). The piston rod of the cylinder is fixedly connected to the support platform (13), and the cylinder is used to drive the support platform (13) to rise and fall.
8. A heating device according to claim 2, characterized in that: The heating mechanism (2) is fixed to the support platform (13) by the fixing mechanism (6).
9. A heating device according to claim 8, characterized in that: The fixing mechanism (6) is a tape or a clamping component.
10. A heating device according to claim 1, characterized in that: The surface of the heating mechanism (2) is provided with a rubber layer (7).