Photovoltaic module frame degumming equipment

By designing a photovoltaic module frame adhesive removal device, which uses the friction of the cloth wheel and the contact of the lifting wheel to remove the adhesive, the problem of low efficiency in manual adhesive removal is solved, and a highly efficient adhesive removal effect is achieved.

CN223515245UActive Publication Date: 2025-11-04无锡旭鸿自动化科技有限公司
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Patent Information

Application Number
CN202422945523.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technologies, the removal of adhesive from the frames of photovoltaic modules mainly relies on manual operation, resulting in low efficiency.

Method used

A photovoltaic module frame adhesive removal device was designed, which includes an adhesive removal mechanism and a lifting mechanism. The adhesive is removed by friction of the cloth wheel and contact of the lifting wheel.

Benefits of technology

This improved the efficiency of removing adhesive from the photovoltaic module frames, reduced manual operation time and effort, and ensured the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223515245U_ABST
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Abstract

The utility model provides a photovoltaic module frame glue removing device which comprises a bottom plate, a box body is fixedly installed on the top of the bottom plate, an installation plate is fixedly installed on one side of the box body through screws, and a glue removing mechanism is arranged on the surface of the installation plate. The glue removing mechanism comprises a material frame fixedly mounted on one side of the mounting plate. The utility model relates to the technical field of photovoltaic assemblies. According to the glue removing equipment for the photovoltaic module frame, the glue removing mechanism is arranged, cloth on a cloth wheel sequentially winds around a guide wheel and a transmission wheel and is finally connected with a winding wheel, then the glued part of the photovoltaic module frame is placed on the top of the shell, and the top of the cloth makes contact with the glued part of the photovoltaic module frame; the driving part is started to drive the winding wheel to rotate, the cloth is wound on the surface of the winding wheel, in the winding process of the cloth, the cloth rubs solidified glue, the glue removing effect is achieved in a friction mode, and the glue removing efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module technology, specifically to a photovoltaic module frame adhesive removal device. Background Technology

[0002] A photovoltaic (PV) module is a power generation device that produces direct current (DC) electricity when exposed to sunlight. It consists of thin, solid-state photovoltaic cells made almost entirely of semiconductor materials (such as silicon). During installation, adhesive needs to be applied to the inside of the four sides of the module before it is assembled with the tempered glass module. This process can result in excess adhesive at the four corners, which can severely affect the module's appearance, packaging, and cleanliness.

[0003] The traditional method for removing adhesive from photovoltaic module frames is manual, which requires workers to waste a lot of time and effort, reducing cleaning efficiency. Therefore, we solve this problem by setting up a photovoltaic module frame adhesive removal device. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic module frame adhesive removal device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A photovoltaic module frame adhesive removal device includes a base plate, a housing fixedly installed on the top of the base plate, an mounting plate fixedly installed on one side of the housing by screws, and an adhesive removal mechanism provided on the surface of the mounting plate.

[0007] The adhesive removal mechanism includes a material rack fixedly installed on one side of the mounting plate. The surface of the material rack is connected to a material feeding wheel. One side of the mounting plate is rotatably connected to a transmission wheel via a rotating shaft. A driving component is fixedly installed on the other side of the mounting plate. The output end of the driving component extends through to one side of the mounting plate and is fixedly connected to a winding wheel. A lifting mechanism is provided on one side of the mounting plate.

[0008] Preferably, the lifting mechanism includes a cylinder fixedly connected to one side of the mounting plate, and a U-shaped bracket fixedly connected to the output end of the cylinder. The inner wall of the U-shaped bracket is rotatably connected to a lifting wheel via a rotating shaft.

[0009] Preferably, a protective ring is fixedly connected to the surface of the lifting wheel, and the protective ring is made of rubber.

[0010] Preferably, a housing is fixedly mounted on one side of the mounting plate by screws, and the position of the housing corresponds to that of the cylinder.

[0011] Preferably, two guide wheels are symmetrically arranged on one side of the mounting plate, and the guide wheels are rotatably connected to one side of the mounting plate via a rotating shaft.

[0012] Preferably, the number of transmission wheels is four, and they are symmetrically arranged on one side of the mounting plate.

[0013] Preferably, the driving component is a servo motor.

[0014] Preferably, a heat dissipation vent is provided on one side of the housing, and the heat dissipation end of the drive component passes through the heat dissipation vent and extends to one side of the housing.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model, by setting up a glue removal mechanism, enables the fabric on the fabric wheel to sequentially pass around the guide wheel and the transmission wheel, and finally connect to the take-up wheel, such as... Figure 5 As shown, the adhesive part of the photovoltaic module frame is then placed on the top of the housing. The top of the fabric will come into contact with the adhesive part of the photovoltaic module frame. The drive unit is activated, which drives the winding wheel to rotate, wrapping the fabric around the surface of the winding wheel. During the winding process, the fabric will rub against the solidified adhesive, achieving the effect of removing the adhesive through friction, which effectively improves the efficiency of adhesive removal.

[0017] 2. This utility model, by setting up a lifting mechanism, can activate the cylinder, such as... Figure 5 As shown, pushing the U-shaped bracket and lifting wheel upwards lifts the fabric to contact the adhesive on the photovoltaic module frame, thereby improving the adhesive removal effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing a cross-section of the main structure of this utility model;

[0020] Figure 3 This is a perspective view of the adhesive removal mechanism of this utility model;

[0021] Figure 4 This is a perspective view of the lifting mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the fabric winding process of this utility model.

[0023] In the diagram: 1. Base plate; 2. Box body; 3. Mounting plate; 4. Material rack; 5. Fabric roller; 6. Transmission roller; 7. Drive component; 8. Winding roller; 9. Cylinder; 10. U-shaped bracket; 11. Lifting roller; 12. Protective ring; 13. Shell; 14. Guide roller; 15. Heat dissipation vent; 16. Adhesive removal mechanism; 17. Lifting mechanism. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 5 This utility model provides a technical solution:

[0026] Example 1:

[0027] A photovoltaic module frame adhesive removal device includes a base plate 1, a box 2 fixedly installed on the top of the base plate 1, an mounting plate 3 fixedly installed on one side of the box 2 by screws, and an adhesive removal mechanism 16 provided on the surface of the mounting plate 3.

[0028] The adhesive removal mechanism 16 includes a material rack 4 fixedly installed on one side of the mounting plate 3. The surface of the material rack 4 is connected to a material roller 5. One side of the mounting plate 3 is rotatably connected to a transmission wheel 6 via a rotating shaft. The other side of the mounting plate 3 is fixedly installed with a drive component 7. The output end of the drive component 7 extends through to one side of the mounting plate 3 and is fixedly connected to a winding wheel 8. A lifting mechanism 17 is provided on one side of the mounting plate 3.

[0029] In this embodiment, considering the method of removing adhesive from the photovoltaic module frame, which is generally done manually, workers need to waste a lot of time and effort to remove the adhesive, reducing cleaning efficiency, the adhesive removal mechanism 16 is provided. This mechanism allows the fabric on the fabric roller 5 to pass sequentially around the guide roller 14 and the transmission roller 6, and finally connect to the winding roller 8. Figure 5 As shown, the part of the photovoltaic module frame with adhesive is then placed on top of the housing 13. The top of the fabric will come into contact with the part of the photovoltaic module frame with adhesive. The drive unit 7 is activated, which drives the winding wheel 8 to rotate and wraps the fabric around the surface of the winding wheel 8. When the fabric is winding, it will rub against the solidified adhesive, and the adhesive will be removed by friction, which effectively improves the efficiency of adhesive removal.

[0030] This addresses the issue that removing adhesive from photovoltaic module frames typically involves manual removal, which wastes a significant amount of time and effort for workers, reducing cleaning efficiency.

[0031] It should be noted that the preferred material for the fabric wheel 5 is non-woven fabric.

[0032] Two guide wheels 14 are symmetrically arranged on one side of the mounting plate 3. The guide wheels 14 are rotatably connected to one side of the mounting plate 3 via a rotating shaft.

[0033] In this embodiment, by setting the guide wheel 14, the fabric can be guided during the transmission process, and the guide wheel 14 can also improve the stability of the fabric during the transmission process.

[0034] There are four drive wheels 6, which are symmetrically arranged on one side of the mounting plate 3.

[0035] In this embodiment, by symmetrically arranging the four transmission wheels 6 on one side of the mounting plate 3, the stability of the fabric during transmission can be improved, while ensuring that the top of the fabric will contact the adhesive area of ​​the photovoltaic module frame during transmission, further improving the adhesive removal effect.

[0036] The driving component 7 is a servo motor.

[0037] In this embodiment, by setting the drive component 7 as a servo motor, the stable output of the servo motor can ensure that the take-up wheel 8 can be driven to stably take up the fabric.

[0038] A heat dissipation vent 15 is provided on one side of the housing 2, and the heat dissipation end of the drive component 7 passes through the heat dissipation vent 15 and extends to one side of the housing 2.

[0039] In this embodiment, by setting a heat dissipation port 15, the heat dissipation effect of the servo motor can be effectively improved and its service life can be extended by passing the heat dissipation end of the servo motor through the heat dissipation port 15.

[0040] Example 2:

[0041] Based on Embodiment 1, in this embodiment, the adhesive removal mechanism 16 can rub the adhesive on the photovoltaic module by driving the cloth transmission to achieve the effect of adhesive removal. However, considering that the thickness of the adhesive on the photovoltaic module is different, if the cloth transmission cannot contact the adhesive, the adhesive removal effect cannot be achieved. In this application, the lifting mechanism 17 includes a cylinder 9 fixedly connected to one side of the mounting plate 3. The output end of the cylinder 9 is fixedly connected to a U-shaped bracket 10. The inner wall of the U-shaped bracket 10 is rotatably connected to a lifting wheel 11 through a rotating shaft.

[0042] In this embodiment, considering the varying thickness of the adhesive on the photovoltaic modules, if the fabric cannot come into contact with the adhesive during transmission, the adhesive removal effect cannot be achieved. Therefore, by setting up a lifting mechanism 17, the cylinder 9 can be activated, such as... Figure 5 As shown, pushing the U-shaped bracket 10 and the lifting wheel 11 upwards will lift the fabric and bring it into contact with the adhesive on the photovoltaic module frame, thereby improving the adhesive removal effect;

[0043] This solves the problem that if the fabric cannot come into contact with the adhesive during transmission due to the varying thickness of the adhesive on the photovoltaic modules, the adhesive removal effect cannot be achieved.

[0044] A protective ring 12 is fixedly connected to the surface of the lifting wheel 11. The protective ring 12 is made of rubber.

[0045] In this embodiment, by setting a protective ring 12, the lifting wheel 11 can be prevented from directly contacting the fabric, thus avoiding fabric wear. The rubber material of the protective ring 12 can also serve to cushion and protect the fabric.

[0046] One side of the mounting plate 3 is fixed to the housing 13 by screws, and the position of the housing 13 corresponds to that of the cylinder 9.

[0047] In this embodiment, by setting the housing 13, the structure such as the cylinder 9 can be protected, and a support point can be provided for the photovoltaic module frame, thereby improving the effect of degumming.

[0048] Working principle: The user passes the fabric on the fabric wheel 5 around the guide wheel 14 and the drive wheel 6 in sequence, and finally connects it to the take-up wheel 8, as shown. Figure 5 As shown, the part of the photovoltaic module frame with adhesive is then placed on top of the housing 13. The top of the fabric will come into contact with the part of the photovoltaic module frame with adhesive. The drive unit 7 is activated, which drives the winding wheel 8 to rotate and wraps the fabric around the surface of the winding wheel 8. When the fabric is winding, it will rub against the solidified adhesive, and the adhesive will be removed by friction, which effectively improves the efficiency of adhesive removal.

[0049] At the same time, by starting cylinder 9, such as Figure 5 As shown, pushing the U-shaped bracket 10 and the lifting wheel 11 upwards lifts the fabric to contact the adhesive on the photovoltaic module frame, thereby improving the adhesive removal effect.

[0050] It should be noted that the servo motor is a device or equipment that exists in the prior art, or a device or equipment that can be implemented by the prior art, and the specific composition and principle of the power supply of the servo motor are clear to those skilled in the art, so they will not be described in detail here.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module frame adhesive removal device, characterized in that: Includes a base plate (1), a box (2) is fixedly installed on the top of the base plate (1), and an mounting plate (3) is fixedly installed on one side of the box (2) by screws. The surface of the mounting plate (3) is provided with a glue removal mechanism (16). The adhesive removal mechanism (16) includes a material rack (4) fixedly installed on one side of the mounting plate (3). The surface of the material rack (4) is connected to a cloth wheel (5). One side of the mounting plate (3) is rotatably connected to a drive wheel (6) via a rotating shaft. The other side of the mounting plate (3) is fixedly installed with a drive component (7). The output end of the drive component (7) extends through to one side of the mounting plate (3) and is fixedly connected to a winding wheel (8). A lifting mechanism (17) is provided on one side of the mounting plate (3).

2. The photovoltaic module frame adhesive removal device according to claim 1, characterized in that: The lifting mechanism (17) includes a cylinder (9) fixedly connected to one side of the mounting plate (3). The output end of the cylinder (9) is fixedly connected to a U-shaped bracket (10). The inner wall of the U-shaped bracket (10) is rotatably connected to a lifting wheel (11) via a rotating shaft.

3. The photovoltaic module frame adhesive removal device according to claim 2, characterized in that: A protective ring (12) is fixedly connected to the surface of the lifting wheel (11), and the protective ring (12) is made of rubber.

4. The photovoltaic module frame adhesive removal device according to claim 2, characterized in that: One side of the mounting plate (3) is fixedly mounted with a housing (13) by screws, and the position of the housing (13) corresponds to that of the cylinder (9).

5. The photovoltaic module frame adhesive removal device according to claim 1, characterized in that: Two guide wheels (14) are symmetrically arranged on one side of the mounting plate (3), and the guide wheels (14) are rotatably connected to one side of the mounting plate (3) through a rotating shaft.

6. The photovoltaic module frame adhesive removal device according to claim 1, characterized in that: The number of transmission wheels (6) is four, and they are symmetrically arranged on one side of the mounting plate (3).

7. The photovoltaic module frame adhesive removal device according to claim 6, characterized in that: The driving component (7) is a servo motor.

8. The photovoltaic module frame adhesive removal device according to claim 2, characterized in that: A heat dissipation vent (15) is provided on one side of the housing (2), and the heat dissipation end of the drive component (7) passes through the heat dissipation vent (15) and extends to one side of the housing (2).