Glue fruit raw material stirring device
The mixing mechanism with spline shaft and spline groove and the design of easy-to-remove sealing lid solve the problem of complicated cleaning of the gum raw material mixing device, realizes efficient and safe mixing and cleaning process, and improves product quality and hygiene standards.
Patent Information
- Application Number
- CN202521693720.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2035-08-11
AI Technical Summary
Existing pectin raw material mixing devices are complex to operate, time-consuming and labor-intensive during cleaning, pose safety hazards for working at heights, and are difficult to completely remove viscous material residues, affecting product hygiene standards and quality stability.
The stirring mechanism, which uses a splined shaft and splined groove, combined with a rotating ring frame and auxiliary rollers, achieves smooth rotation of the stirring shaft. The sealed tank cover is easy to disassemble and clean. The heating shell and conveying pipeline ensure temperature control and mixing uniformity. The connecting mechanism ensures sealing and safety.
It simplifies the cleaning process, improves operational safety and efficiency, ensures mixing quality and hygiene standards, and meets the rapid cleaning needs of food processing.
Smart Images

Figure CN223517428U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of rubber fruit raw material stirring, and particularly relates to a rubber fruit raw material stirring device. BACKGROUND
[0002] The rubber fruit raw material generally refers to a material for making jelly, fruit paste and preserved fruit, which is based on fruit, and adds sugar, colloid, acid (such as citric acid) and the like, and is a mixture of fruit pulp particles, juice and additives. Since the densities of the components in the rubber fruit raw material are different (fruit pulp particles are prone to sedimentation, and colloid powder is prone to caking), and the gelation reaction requires uniform distribution of the components (such as the ratio of colloid, sugar and acid directly affects the setting effect), meanwhile, stirring can promote heat transfer (avoid local overheating during heating and boiling), and prevent the raw material from sticking to the pot, so the rubber fruit raw material needs to be stirred by a stirring device to realize uniform mixing of the components, prevent caking and sedimentation, ensure sufficient gelation reaction, and improve the texture consistency of the product.
[0003] However, the existing rubber fruit raw material stirring is mostly performed by using a stirring tank or a reaction kettle. However, the stirring tank or the reaction kettle is difficult to completely remove the viscous material attached to the inner wall of the tank body and the surface of the stirring shaft in practical application, even if the equipment is provided with a built-in cleaning structure. The residual gelatinous material is prone to bacterial growth, which affects the hygiene standard and quality stability of the subsequent product. On the other hand, the traditional stirring tank and the reaction kettle mostly adopt a structure in which a sealing cover is fixed by bolts at the top, and a motor is installed on the sealing cover to drive the stirring shaft to rotate. When the tank body and the stirring shaft need to be deeply cleaned, the heavy sealing cover needs to be hoisted and disassembled as a whole by using a lifting device. In this way, personnel can clean the tank body and the stirring shaft. However, this method is complex in operation process, time-consuming and labor-consuming, and has a high-altitude operation safety hazard, and cannot meet the production demand of the food processing industry for rapid cleaning and efficient turnover of the equipment. Therefore, the rubber fruit raw material stirring device is provided. CONTENT OF THE INVENTION
[0004] The application aims to solve the above problems, and provides a rubber fruit raw material stirring device.
[0005] The technical solution adopted in this application is as follows: A pectin raw material mixing device includes a raw material mixing tank. A sealing tank cover is provided on the top surface of the raw material mixing tank. A connecting mechanism connected to the raw material mixing tank is provided on the bottom surface of the sealing tank cover. A fixing ring seat is fixedly installed inside the raw material mixing tank near the top by bolts. A rotating ring frame is provided inside the raw material mixing tank on the top surface of the fixing ring seat. Multiple grooves are formed in a circumferential array on the top surface of the fixing ring seat, and auxiliary rollers are rotatably connected inside each of the multiple grooves. The bottom surface of the rotating ring frame contacts the outer surface of the auxiliary rollers near the top. A stirring shaft is fixedly installed through the middle of the rotating ring frame. Stirring blades are fixedly installed on the outer surface of the stirring shaft. A spline groove is formed at the top of the stirring shaft. A drive motor is fixedly installed on the top surface of the sealing tank cover. The drive end of the drive motor extends into the interior of the raw material mixing tank. A spline shaft corresponding to the spline groove is fixedly installed at the drive end of the drive motor. The bottom end of the spline shaft is inserted into the interior of the spline groove.
[0006] In a preferred embodiment, the connecting mechanism includes a circular positioning groove, a circular positioning ring, and a sealing gasket. The top surface of the raw material mixing tank has a circular positioning groove, and the bottom surface of the sealing tank cover has a circular positioning ring corresponding to the circular positioning groove. The circular positioning ring is inserted into the interior of the circular positioning groove. The outer surface of the circular positioning ring has multiple threaded holes. A locking bolt corresponding to the threaded hole is movably inserted near the top outer surface of the raw material mixing tank. The locking bolt is threaded into the interior of the threaded hole. The bottom surface of the sealing tank cover has a sealing gasket.
[0007] In a preferred embodiment, an external heating shell is fixedly installed on the outer surface of the raw material mixing tank, and two conveying pipes are fixedly installed on the outer surface of the external heating shell.
[0008] In a preferred embodiment, two lifting handles are fixedly installed on the top surface of the sealed can lid.
[0009] In a preferred embodiment, a plurality of support pillars are fixedly installed on the bottom surface of the raw material mixing tank, and a fixing plate is fixedly installed at the bottom end of each of the plurality of support pillars.
[0010] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:
[0011] In the application, after the user starts the driving motor, the driving motor drives the spline shaft to rotate, and through cooperation with the spline groove at the top end of the stirring shaft, the stirring shaft and the stirring blade are driven to rotate. At this time, the rotating ring frame stably rotates under the support of the auxiliary roller of the fixed ring seat to reduce friction, so as to realize sufficient stirring of the rubber material and additives in the raw material stirring tank. When it is necessary to check and clean the inside of the raw material stirring tank and the stirring shaft and the stirring blade, the locking bolts on the circular positioning ring are disassembled, the sealing tank cover is opened by pulling the handle, the spline shaft is separated from the spline groove, and the sealing tank cover can be disassembled alone, which is convenient to operate. The sealing tank cover is convenient to open for internal inspection and flushing. The cooperation of the spline groove and the spline shaft and the setting of the auxiliary roller can make the stirring mechanism rotate and stir the raw materials in the tank. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the application;
[0013] Figure 2 It is a schematic diagram of the internal structure of the raw material stirring tank of the application;
[0014] Figure 3 It is a schematic diagram of the rotating ring frame of the application without installation;
[0015] Figure 4 It is a schematic diagram of the spline shaft structure of the application;
[0016] Figure 5 It is a schematic diagram of the auxiliary roller structure of the application.
[0017] Markings in the figure: 1, raw material stirring tank; 2, sealing tank cover; 3, connecting mechanism; 301, circular positioning groove; 302, circular positioning ring; 303, sealing gasket; 4, fixed ring seat; 5, rotating ring frame; 6, stirring shaft; 7, stirring blade; 8, spline groove; 9, driving motor; 10, spline shaft; 11, additional heating shell; 12, conveying pipeline; 13, groove; 14, auxiliary roller; 15, pull handle; 16, support; 17, fixed plate. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the application more clear, the technical scheme in the embodiments of the application will be described clearly and completely below in combination with the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0019] REFERENCE Figures 1-5As shown, a kind of rubbery fruit raw material stirring device, including raw material stirring tank 1, the bottom surface of raw material stirring tank 1 is fixedly installed with multiple supports 16, and the bottom end of multiple supports 16 is fixedly installed with fixed plate 17;Through the combination of multiple supports 16 and fixed plate 17 set, raw material stirring tank 1 can be provided with stable support, ensure that stirring device will not be displaced or dump due to vibration during operation, enhance the stability and safety of equipment, at the same time, fixed plate 17 increases the contact area with ground, disperses the weight of stirring tank, can effectively avoid the damage caused by excessive local stress of ground.
[0020] Reference Figures 1-5 As shown, the outer surface of raw material stirring tank 1 is fixedly installed with outer heating shell 11, the outer surface of outer heating shell 11 is fixedly installed with two conveying pipes 12, the top surface of raw material stirring tank 1 is provided with sealing tank cover 2, the top surface of sealing tank cover 2 is fixedly installed with two pull handles 15, the bottom surface of sealing tank cover 2 is provided with connecting mechanism 3 connected with raw material stirring tank 1;Through the setting of outer heating shell 11, the rubbery fruit raw material in raw material stirring tank 1 can be heated, so that the raw material reaches the appropriate temperature during stirring, promotes gelling reaction or accelerates raw material mixing uniform, improves stirring quality, through the setting of conveying pipe 12, it is convenient to connect the delivery of external heat source (such as hot water or hot oil), realize heat supply, through the setting of pull handle 15, it is convenient for operator to open and close sealing tank cover 2, improve the operation convenience, through the setting of connecting mechanism 3, it can ensure that sealing tank cover 2 is closely connected with raw material stirring tank 1, prevent material from spilling or steam leakage during stirring, ensure the sealing and safety of stirring environment.
[0021] Reference Figures 1-5 As shown, connecting mechanism 3 includes circular positioning groove 301, circular positioning ring 302 and sealing gasket 303, the top surface of raw material stirring tank 1 is provided with circular positioning groove 301, the bottom surface of sealing tank cover 2 is fixedly installed with circular positioning ring 302 corresponding to circular positioning groove 301, circular positioning ring 302 is inserted in the inside of circular positioning groove 301, the outer surface of circular positioning ring 302 is provided with multiple threaded holes, the outer surface of raw material stirring tank 1 close to top end is movably provided with locking bolt corresponding to threaded hole, locking bolt is screw connected in the inside of threaded hole, the bottom surface of sealing tank cover 2 is fixedly installed with sealing gasket 303;Through the cooperation of circular positioning groove 301 and circular positioning ring 302 set, the accurate positioning of sealing tank cover 2 and raw material stirring tank 1 is realized, ensure that installation position is accurate, avoid misplacement to affect sealing effect, through the connection mode of locking bolt and threaded hole set, sealing tank cover 2 can be firmly fixed on raw material stirring tank 1, enhance the connection strength, sealing gasket 303 further improves sealing performance, prevent steam, odor leakage generated during stirring, at the same time, avoid foreign matter from entering tank, protect the health of rubbery fruit raw material and stirring quality.
[0022] Reference Figures 1-5 As shown, the inside of the raw material stirring tank 1 is fixedly installed with a fixed ring seat 4 near the top by the bolt, the inside of the raw material stirring tank 1 is provided with a rotating ring frame 5 on the top surface of the fixed ring seat 4, the top surface of the fixed ring seat 4 is provided with a plurality of grooves 13 in a circumferential array, and the inside of each groove 13 is rotatably connected with an auxiliary roller 14, and the bottom surface of the rotating ring frame 5 is in contact with the outer surface near the top end of the auxiliary roller 14. By providing the fixed ring seat 4, a stable support base is provided for the rotating ring frame 5, ensuring that the rotating ring frame 5 remains stable during rotation. By providing the grooves 13 and the auxiliary rollers 14, the sliding friction between the rotating ring frame 5 and the fixed ring seat 4 can be converted into rolling friction, greatly reducing the friction when the rotating ring frame 5 rotates, making the rotation of the stirring shaft 6 and the stirring blade 7 more smooth, reducing energy loss, and also reducing the noise during stirring.
[0023] Reference Figures 1-5 As shown, the middle part of the rotating ring frame 5 is fixedly installed with a stirring shaft 6, the outer surface of the stirring shaft 6 is fixedly installed with a stirring blade 7, the top end of the stirring shaft 6 is provided with a spline groove 8, the top surface of the sealing tank cover 2 is fixedly installed with a driving motor 9, the driving end of the driving motor 9 extends into the inside of the raw material stirring tank 1, the driving end of the driving motor 9 is fixedly installed with a spline shaft 10 corresponding to the spline groove 8, and the bottom end of the spline shaft 10 is inserted into the inside of the spline groove 8. By providing the stirring shaft 6 and the stirring blade 7, a stirring core component can be formed. By driving the spline shaft 10 and the spline groove 8 through the driving motor 9, power is transmitted to the stirring shaft 6, making the stirring blade 7 rotate at high speed, realizing the full stirring and mixing of the rubber fruit raw materials. By providing the spline connection method, the stability and reliability of power transmission can be ensured, and the stirring shaft 6 and the stirring blade 7 can be easily disassembled and installed, facilitating cleaning and maintenance, ensuring continuous and efficient operation of the equipment, and ensuring the uniformity and quality of the rubber fruit raw materials.
[0024] The implementation principle of the rubber fruit raw material stirring device embodiment is as follows: the external rubber fruit raw materials and additives enter the inside of the raw material stirring tank 1 through the conveying pipeline on the side of the raw material stirring tank 1, then the personnel start the driving motor 9, the driving motor 9 drives the spline shaft 10 to rotate, the spline shaft 10 cooperates with the spline groove 8 at the top end of the stirring shaft 6, and then drives the stirring shaft 6 and the stirring blade 7 to rotate. In this process, the rotating ring frame 5 rotates stably under the support of the auxiliary roller 14 on the fixed ring seat 4, reducing the friction resistance, realizing the full stirring of the rubber fruit raw materials and additives in the raw material stirring tank 1, and the raw materials after stirring are discharged through the discharge pipe at the bottom of the raw material stirring tank 1 for subsequent separation operation.
[0025] When the inside of the raw material stirring tank 1 and the stirring shaft 6 and stirring blade 7 need to be inspected and cleaned, the personnel first dismount the locking bolt connected with the circular positioning ring 302, then open the sealing tank cover 2 through the lifting handle 15, at this time the spline shaft 10 is disconnected with the spline groove 8, realizing the separate dismounting of the sealing tank cover 2, facilitating the personnel to carry out the inspection and flushing operation, when installing the sealing tank cover 2, the circular positioning ring 302 is inserted into the circular positioning groove 301 by using the connecting mechanism 3 and is fastened through the locking bolt, realizing the sealing by cooperating with the sealing gasket 303, at the same time the spline shaft 10 is reconnected with the spline groove 8, so that the driving motor 9 can drive the stirring mechanism to rotate, the sealing tank cover 2 of the device is convenient to open manually without hoisting, and the rubber fruit raw material stirring process can be efficiently, stably and safely completed.
[0026] The above examples are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A rubber raw material stirring device comprising a raw material stirring tank (1), characterized by: The top surface of the raw material stirring tank (1) is provided with a sealing tank cover (2), the bottom surface of the sealing tank cover (2) is provided with a connecting mechanism (3) connected with the raw material stirring tank (1), the inside of the raw material stirring tank (1) is fixedly installed with a fixed ring seat (4) by bolts near the top, the inside of the raw material stirring tank (1) is provided with a rotating ring frame (5) on the top surface of the fixed ring seat (4), a plurality of grooves (13) are circumferentially arranged on the top surface of the fixed ring seat (4), and an auxiliary roller (14) is rotatably connected in each groove (13), the bottom surface of the rotating ring frame (5) is in contact with the outer surface of the top end of the auxiliary roller (14), a stirring shaft (6) is fixedly installed in the middle part of the rotating ring frame (5), stirring blades (7) are fixedly installed on the outer surface of the stirring shaft (6), a spline groove (8) is formed in the top end of the stirring shaft (6), a driving motor (9) is fixedly installed on the top surface of the sealing tank cover (2), the driving end of the driving motor (9) extends into the inside of the raw material stirring tank (1), a spline shaft (10) corresponding to the spline groove (8) is fixedly installed on the driving end of the driving motor (9), and the bottom end of the spline shaft (10) is inserted into the inside of the spline groove (8).
2. A fruit jelly raw material stirring device according to claim 1, characterized by: The connecting mechanism (3) comprises a circular positioning groove (301), a circular positioning ring (302) and a sealing gasket (303), the top surface of the raw material stirring tank (1) is provided with a circular positioning groove (301), the bottom surface of the sealing tank cover (2) is fixedly installed with a circular positioning ring (302) corresponding to the circular positioning groove (301), the circular positioning ring (302) is inserted into the inside of the circular positioning groove (301), a plurality of threaded holes are formed in the outer surface of the circular positioning ring (302), a locking bolt corresponding to the threaded hole is movably arranged on the outer surface of the top end of the raw material stirring tank (1), the locking bolt is screw-connected in the inside of the threaded hole, and the bottom surface of the sealing tank cover (2) is fixedly installed with a sealing gasket (303).
3. A fruit jelly raw material stirring device according to claim 1, characterized by: The outer surface of the raw material stirring tank (1) is fixedly installed with an outer heating shell (11), and the outer surface of the outer heating shell (11) is fixedly installed with two conveying pipelines (12).
4. A fruit jelly raw material stirring device according to claim 1, characterized by: The top surface of the sealing tank cover (2) is fixedly installed with two pull handles (15).
5. A fruit jelly raw material stirring device according to claim 1, characterized by: The bottom surface of the raw material stirring tank (1) is fixedly installed with a plurality of support columns (16), and the bottom end of each support column (16) is fixedly installed with a fixed plate (17).