Plating solution preparation mixing device for glass ceramic coating

By designing the feeding mechanism, mixing mechanism, and driving mechanism to work in synergy, the problem of uneven mixing of plating solution was solved, achieving efficient and uniform raw material mixing, improving mixing efficiency and reducing raw material waste.

CN223517432UActive Publication Date: 2025-11-07SUZHOU ETONE MATERIALS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422777772.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-07
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In existing technologies, feeding through a fixed feeding port leads to uneven mixing of the plating solution, prolongs the mixing time, and reduces the mixing efficiency.

Method used

A solution preparation and mixing device for microcrystalline glass coating was designed, including a feeding mechanism, a mixing mechanism and a driving mechanism. The feeding mechanism uses the distributor and the centrifugal force of the bottom cone to disperse the raw materials, and the mixing mechanism uses the stirring fan blades and scrapers to clean the inner wall. The driving mechanism achieves synchronous feeding and mixing through a variable speed structure.

Benefits of technology

It improves the uniformity and efficiency of raw material mixing, avoids raw material waste, and optimizes the mixing effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223517432U_ABST
    Figure CN223517432U_ABST
Patent Text Reader

Abstract

The utility model discloses a coating solution preparation mixing device for glass ceramic coating. The coating solution preparation mixing device comprises a mixing tank, a feeding mechanism, a mixing mechanism, a driving mechanism and a bottom supporting seat, wherein the feeding mechanism, the mixing mechanism and the driving mechanism are arranged in the mixing tank from top to bottom; the bottom supporting seat is fixed at the bottom end of the mixing tank; the feeding mechanism comprises a feeding pipe, a distributor movably arranged in the feeding pipe, a bottom cone fixedly connected to the bottom end of the distributor, and an inner cone fixed to the middle position of the top end of the bottom cone. The material distributor is arranged on the bottom cone, the discharge port is arranged between the material distributor and the bottom cone, and the inner supporting rod is fixedly connected to the center position of the bottom end of the bottom cone. According to the plating solution preparing and mixing device for glass ceramic coating, the mixing effect can be guaranteed while the raw material mixing efficiency is optimized.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of microcrystalline glass coating technology especially relates to a kind of microcrystalline glass coating's plating solution preparation mixing device. BACKGROUND

[0002] Microcrystalline glass coating process is an advanced glass surface treatment technology, by forming a layer or multiple layers of film on the glass surface, to change glass optical performance, enhance glass mechanical strength, improve weather resistance, scratch resistance, anti-fog, self-cleaning and other functions.The process is widely used in modern architecture, automobile, electronics and other fields.

[0003] And before microcrystalline glass coating, plating solution used in coating needs to be prepared. Plating solution includes a variety of raw materials, which need to be added one by one and mixed during preparation. When adding raw materials, it is generally added through fixed feeding port, which may cause uneven feeding, thus prolonging mixing time and reducing mixing efficiency. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of microcrystalline glass coating's plating solution preparation mixing device, to solve the technical problem that when adding raw materials, it is generally added through fixed feeding port, which may cause uneven feeding, thus prolonging mixing time and reducing mixing efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kind of microcrystalline glass coating's plating solution preparation mixing device, including mixing tank, by upper and lower arrangement in the mixing tank of feeding mechanism, mixing mechanism, drive mechanism and fixed in the bottom support seat of the bottom end of the mixing tank;The feeding mechanism includes feeding pipe, activity setting in the feeder of the feeding pipe, fixedly connected with the bottom cone of the bottom end of the feeder, fixed in the inner cone of the top end intermediate position of the bottom cone, setting in the discharge port between the feeder and the bottom cone and fixedly connected with the inner support rod of the bottom end center position of the bottom cone;

[0007] The outer wall of the feeder is connected with a clamping ring, and a clamping groove is provided in the feeding pipe, the clamping ring is movably clamped in the clamping groove, the outer wall of the two ends of the feeding pipe is fixedly connected with a support frame, and the support frame is fixedly connected in the mixing tank, a plurality of support rods are fixedly connected between the feeder and the bottom cone at equal intervals, and the plurality of support rods are arranged in the discharge port, a plurality of limiting frames are sleeved on the outer equal interval of the inner support rod.

[0008] By setting the feeding mechanism, the raw materials are added into the feeding pipe from the top end of the feeding pipe, the raw materials pass through the feeding pipe and enter the distributor, and when reaching the surface of the bottom cone, they are quickly thrown out under the action of centrifugal force. The process of falling and throwing out of the raw materials can simultaneously play the role of crushing and dispersing, thereby optimizing the raw material mixing efficiency while ensuring the mixing effect.

[0009] In a preferred scheme, the mixing mechanism includes an outer sleeve, a plurality of stirring vanes arranged equidistantly outside the outer sleeve, a scraper fixed outside the stirring vanes, and a rebound rack fixed to the top end of the plurality of scrapers. The outer sleeve is sleeved outside the inner support rod, and the outer wall of the outer sleeve is connected with a bearing seat connected to the inner wall at the bottom end of the mixing tank. Each stirring vane is provided with a plurality of through slots arranged equidistantly. The plurality of scrapers are simultaneously attached to the inner wall of the mixing tank. The rebound rack is arranged in a circular truncated cone shape and surrounds the discharge port.

[0010] By setting the mixing mechanism, during the stirring process of the mixing mechanism, the plurality of scrapers attached to the inner wall of the mixing tank can clean the inner wall of the mixing tank in real time, preventing the material from adhering to the inner wall of the mixing tank. At the same time, based on the setting of the rebound rack, the raw materials can be limited within the stirring range, preventing the raw materials from being directly thrown to the inner wall of the mixing tank, thereby avoiding waste of raw materials and improving the uniformity of raw material mixing.

[0011] In a preferred scheme, the driving mechanism includes a first gear, a second gear, a third gear, a tooth ring fixed outside the outer sleeve, a fourth gear fixed to the bottom end of the inner support rod, a stepper motor fixed to the bottom end of the fourth gear, and a mounting bracket mounted to the bottom end of the stepper motor. The bottom end of the fourth gear is fixedly connected with a fourth shaft, and the bottom end of the fourth shaft is connected with the stepper motor. The top end of the third gear is fixedly connected with a third shaft. The first shaft and the second shaft are connected with a first shaft. The first shaft, the third shaft, and the fourth shaft are simultaneously connected with a bearing bracket. The fourth gear is engaged with the third gear. The third gear is engaged with the second gear. The first gear is engaged with the tooth ring. The fourth gear and the third gear have the same diameter. The second gear has the same diameter as the first gear, and the diameter of the second gear is greater than that of the fourth gear. The diameter of the tooth ring is greater than that of the second gear.

[0012] By setting the driving mechanism, the same motor can be used to drive the feeding mechanism and the mixing mechanism simultaneously. Through the adjustment of the speed change structure, the rotational speed can fully meet the mixing and feeding requirements.

[0013] From the above, a kind of microcrystalline glass coating film's plating solution preparation mixing device, including mixing tank, by top to bottom be arranged in the mixing tank in feeding mechanism, mixing mechanism, drive mechanism and fixed in the bottom end of the mixing tank bottom support base;The feeding mechanism includes feeding pipe, movably arranged in the feeder of the feeding pipe, fixedly connected to the bottom of the feeder bottom cone, fixedly connected to the top end of the bottom cone intermediate position inner cone, be arranged between the feeder and the bottom cone discharge port and fixedly connected to the bottom of the bottom cone center position inner support bar.The microcrystalline glass coating film's plating solution preparation mixing device provided by the utility model can optimize raw material mixing efficiency, and also can guarantee mixing effect. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure diagram of the microcrystalline glass coating film's plating solution preparation mixing device is provided for the utility model.

[0015] Figure 2 The internal structure diagram of the microcrystalline glass coating film's plating solution preparation mixing device is provided for the utility model.

[0016] Figure 3 The feeding mechanism sectional view of the microcrystalline glass coating film's plating solution preparation mixing device is provided for the utility model.

[0017] Figure 4 The drive mechanism structure diagram of the microcrystalline glass coating film's plating solution preparation mixing device is provided for the utility model.

[0018] In the drawing, 1, feeding mechanism;2, mixing mechanism;3, mixing tank;4, bottom support base;

[0019] 5, drive mechanism;101, support frame;102, feeding pipe;103, clamping ring;104, feeder;

[0020] 105, support rod;106, discharge port;107, bottom cone;108, inner support rod;109, limit frame;

[0021] 110, inner cone;201, rebound frame;202, slot;203, stirring fan blade;204, scraper;

[0022] 205, outer sleeve;206, bearing seat;501, gear ring;502, first gear;503, first support shaft;504, second gear;505, third gear;506, third support shaft;507, step motor;508, fourth support shaft;509, mounting bracket;510, fourth gear;511, bearing bracket. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely a part of the embodiments of the present utility model, rather than all the embodiments.

[0024] The microcrystalline glass coating liquid preparation mixing device disclosed by the present utility model is mainly applied to the scene of microcrystalline glass coating liquid preparation.

[0025] With reference to Figures 1-3 The microcrystalline glass coating liquid preparation mixing device comprises a mixing tank 3, a feeding mechanism 1 arranged in the mixing tank 3 from top to bottom, a mixing mechanism 2, a driving mechanism 5 and a bottom support 4 fixed to the bottom end of the mixing tank 3.

[0026] With reference to Figure 3 In a preferred embodiment, the outer wall of the distributor 104 is connected with a clamping ring 103, and the feeding pipe 102 is provided with a clamping groove, the clamping ring 103 is clamped in the clamping groove, and the outer wall of the two ends of the feeding pipe 102 is fixedly connected with a support frame 101, and the support frame 101 is fixedly connected in the mixing tank 3.

[0027] With reference to Figure 3 In a preferred embodiment, a plurality of supporting rods 105 are fixedly connected between the distributor 104 and the bottom cone 107 at equal intervals, and the plurality of supporting rods 105 are arranged in the discharge port 106, and the outer equal interval of the inner supporting rod 108 is sleeved with a plurality of limiting frames 109.

[0028] With reference to Figure 2 In a preferred embodiment, the mixing mechanism 2 comprises an outer sleeve 205, a plurality of stirring vanes 203 arranged at equal intervals outside the outer sleeve 205, a scraper 204 fixed to the outer side of the stirring vane 203 and a rebound frame 201 fixed to the top end of the plurality of scrapers 204.

[0029] With reference to Figure 2 In a preferred embodiment, the outer sleeve 205 is sleeved outside the inner supporting rod 108, and the outer wall of the outer sleeve 205 is connected with a bearing seat 206, and the bearing seat 206 is connected to the inner wall of the bottom end of the mixing tank 3.

[0030] With reference to Figure 2In a preferred embodiment, each stirring fan blade 203 is provided with a plurality of through-slots 202 at equal intervals, a plurality of scrapers 204 are simultaneously attached to the inner wall of the mixing tank 3, the rebounding frame 201 is provided in the shape of a circular truncated cone, and the rebounding frame 201 surrounds the discharge port 106. The mixing mechanism 2 is driven to rotate by the driving mechanism 5, which simultaneously drives the plurality of stirring fan blades 203 in the mixing tank 3 to stir the raw materials. During the stirring process, the plurality of scrapers 204 attached to the inner wall of the mixing tank 3 can clean the inner wall of the mixing tank 3 in real time, preventing the materials from adhering to the inner wall of the mixing tank 3. At the same time, based on the arrangement of the rebounding frame 201, when the raw materials are thrown out from the position of the discharge port 106, the raw materials can be thrown to the inner wall of the rebounding frame 201, and then rebounded by the rebounding frame 201 during rotation, which can limit the raw materials within the stirring range, preventing the raw materials from being directly thrown to the inner wall of the mixing tank 3, thereby avoiding waste of raw materials and improving the uniformity of the mixed raw materials.

[0031] Referring to Figure 4 In a preferred embodiment, the driving mechanism 5 includes a first gear 502, a second gear 504, a third gear 505, a toothed ring 501 fixed to the outside of the outer sleeve 205, a fourth gear 510 fixed to the bottom end of the inner support rod 108, a stepper motor 507 fixed to the bottom end of the fourth gear 510, and a mounting bracket 509 mounted to the bottom end of the stepper motor 507.

[0032] Referring to Figure 4 In a preferred embodiment, the bottom end of the fourth gear 510 is fixedly connected with a fourth shaft 508, the bottom end of the fourth shaft 508 is connected with the stepper motor 507, the top end of the third gear 505 is fixedly connected with a third shaft 506, a first shaft 503 is connected between the first gear 502 and the second gear 504, and the first shaft 503, the third shaft 506, and the fourth shaft 508 are simultaneously connected with a bearing bracket 511.

[0033] Referring to Figure 4 In a preferred embodiment, the fourth gear 510 is engaged with the third gear 505, the third gear 505 is simultaneously engaged with the second gear 504, and the first gear 502 is engaged with the toothed ring 501.

[0034] Referring to Figure 4In a preferred embodiment, the fourth gear 510 and the third gear 505 are of the same diameter, the second gear 504 and the first gear 502 are of the same diameter, and the diameter of the second gear 504 is greater than that of the fourth gear 510, and the diameter of the gear ring 501 is greater than that of the second gear 504. In the driving mechanism 5, the fourth gear 510 is driven to rotate by the stepping motor 507, and the rotation speed of the stepping motor 507 is equal to that of the inner branch rod 108. The fourth gear 510 sequentially passes through the transmission of the third gear 506, the second gear 504 and the first gear 502, and when reaching the gear ring 501, the rotation speed of the gear ring 501 is significantly weakened by the increasing diameter of the gears. In this structure, the synchronous driving of the feeding mechanism 1 and the mixing mechanism 2 can be completed based on the same motor, and the rotation speed can fully meet the mixing demand and the feeding demand by adjusting the transmission structure.

[0035] Working principle: when the plating solution of the microcrystalline glass coating is mixed with various raw materials, the raw materials can be added into the feeding pipe 102 from the top end of the feeding pipe 102, and the raw materials pass through the feeding pipe 102 and enter the distributor 104, and in the process, the bottom cone 107 and the distributor 104 are driven by the driving mechanism 5 to rotate rapidly, and when the raw materials pass through the inner cone 110, they are separated by the inner cone 110 and fall into the discharge port 106, and when reaching the surface of the bottom cone 107, they are rapidly thrown out under the action of centrifugal force. The process of falling and throwing out of the raw materials can simultaneously play the role of crushing and dispersing, thereby optimizing the raw material mixing efficiency and ensuring the mixing effect.

[0036] The above describes only the preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto. The substitution can be the substitution of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the inventive concept of the present application, equivalent substitution or change should be covered within the protection scope of the present application.

Claims

1. A microcrystalline glass plating solution preparation mixing device, characterized in that, The utility model relates to a mixing tank (3), feeding mechanism (1) is arranged in the mixing tank (3) from top to bottom, mixing mechanism (2), drive mechanism (5) and bottom support (4) fixed in the bottom end of mixing tank (3) are included. The feeding mechanism (1) includes a feeding pipe (102), a distributor (104) movably arranged in the feeding pipe (102), a bottom cone (107) fixedly connected to the bottom end of the distributor (104), an inner cone (110) fixedly arranged at the middle position of the top end of the bottom cone (107), a discharge port (106) arranged between the distributor (104) and the bottom cone (107), and an inner support rod (108) fixedly connected to the center position of the bottom end of the bottom cone (107).

2. The preparation mixing device of a microcrystalline glass coating solution according to claim 1, characterized in that, The outer wall of the distributor (104) is connected with a clamping ring (103), and the clamping ring (103) is movably clamped in the clamping groove. The outer wall of the feeding pipe (102) is fixedly connected with a support frame (101) at both ends, and the support frame (101) is fixedly connected in the mixing tank (3).

3. The preparation mixing device of a microcrystalline glass coating solution according to claim 2, characterized in that, A plurality of support rods (105) are fixedly connected between the distributor (104) and the bottom cone (107) at equal intervals, and the plurality of support rods (105) are arranged in the discharge port (106). The outer equal interval of the inner support rod (108) is sleeved with a plurality of limiting frames (109).

4. The preparation mixing device of a microcrystalline glass coating solution according to claim 1, characterized in that, The mixing mechanism (2) includes an outer sleeve (205), a plurality of stirring vanes (203) arranged at equal intervals outside the outer sleeve (205), a scraper (204) fixed to the outer side of the stirring vane (203), and a rebound frame (201) fixed to the top end of the plurality of scrapers (204).

5. The preparation mixing device of a microcrystalline glass coating solution according to claim 4, characterized in that, The outer sleeve (205) is sleeved outside the inner support rod (108), and the outer wall of the outer sleeve (205) is connected with a bearing seat (206) connected to the inner wall of the bottom end of the mixing tank (3).

6. The preparation mixing device of a microcrystalline glass coating solution according to claim 5, characterized in that, Each of the stirring vanes (203) is arranged at equal intervals and penetrates a plurality of slots (202). The plurality of scrapers (204) are simultaneously attached to the inner wall of the mixing tank (3). The rebound frame (201) is arranged in a circular truncated cone shape and surrounds the outer side of the discharge port (106).

7. The preparation mixing device of a microcrystalline glass coating solution according to claim 4, characterized in that, The drive mechanism (5) includes a first gear (502), a second gear (504), a third gear (505), a gear ring (501) fixed to the outer sleeve (205), a fourth gear (510) fixed to the bottom end of the inner support rod (108), a stepper motor (507) fixed to the bottom end of the fourth gear (510), and a mounting frame (509) mounted to the bottom end of the stepper motor (507).

8. The preparation mixing device of a microcrystalline glass coating solution according to claim 7, characterized in that, The bottom end of the fourth gear (510) is fixedly connected with a fourth shaft (508), and the bottom end of the fourth shaft (508) is connected with a stepping motor (507); the top end of the third gear (505) is fixedly connected with a third shaft (506); the first gear (502) and the second gear (504) are connected with a first shaft (503); the first shaft (503), the third shaft (506) and the fourth shaft (508) are simultaneously connected with a bearing frame (511).

9. The preparation mixing device of a microcrystalline glass coating solution according to claim 8, characterized in that, The fourth gear (510) is engaged with the third gear (505), the third gear (505) is simultaneously engaged with the second gear (504), and the first gear (502) is engaged with a tooth ring (501).

10. The preparation mixing device of a microcrystalline glass coating solution according to claim 9, characterized in that, The fourth gear (510) and the third gear (505) are consistent in diameter, the second gear (504) and the first gear (502) are consistent in diameter, and the diameter of the second gear (504) is greater than that of the fourth gear (510), and the diameter of the tooth ring (501) is greater than that of the second gear (504).