High-precision aluminum-clad steel wire continuous cladding production line
By using high-pressure liquid pumps to spray cleaning fluid, filter screens, sponge blocks for clamping, and negative pressure fans for filtration, the problems of low cleaning efficiency and high cost in aluminum-clad steel wire production lines have been solved, achieving high-precision cleaning and safe production.
Patent Information
- Application Number
- CN202422917362.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing aluminum-clad steel wire production lines are inefficient in cleaning impurities from the steel wire surface, resulting in significant waste of cleaning fluid and poor cleaning performance, which affects the precision and safety of the finished product.
The system employs a high-pressure liquid pump to spray cleaning fluid, combined with a filter screen for filtration. It also uses sponge blocks to clamp and remove dirt, a negative pressure fan to filter harmful gases, an industrial camera for high-precision detection, and a heating element to control the temperature of the molten aluminum, achieving efficient cleaning and recycling.
It improves the finished product precision of aluminum-clad steel wire, reduces the cost of cleaning fluid, ensures production safety, and achieves an efficient cleaning and testing process.
Smart Images
Figure CN223518103U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium -clad steel wire technical field, concretely is a kind of high-precision aluminium -clad steel wire continuous coating production line. BACKGROUND
[0002] Aluminium -clad steel wire is mainly composed of two materials, steel wire and aluminium coating. Steel wire needs to have high strength and good toughness, generally low-carbon steel wire is used as base material. And aluminium coating needs to protect and anticorrosive to steel wire, the thickness of aluminium coating and the composition of aluminium wire need to be considered in the process of material selection. In the pretreatment process, the surface of steel wire is treated to improve the adhesion of subsequent process, and the purpose of aluminium dipping is to attach uniform aluminium coating to the surface of steel wire, and then clean it. The traditional cleaning structure is relatively simple, and cleaning fluid is directly flushed, which wastes a lot of cleaning fluid and reduces the cleaning effect of impurities on the surface of steel wire, thereby affecting the precision of subsequent steel wire products. Therefore, we propose a high-precision aluminium -clad steel wire continuous coating production line. SUMMARY
[0003] The utility model solves the technical problems of overcoming the defects of the prior art, and provides a high-precision aluminium -clad steel wire continuous coating production line. The high-pressure liquid pump removes the surface impurities of the aluminium -clad steel wire, and the clamped sponge block can remove the dirt on the surface of the aluminium -clad steel wire. The filter screen can filter the used cleaning fluid for subsequent recycling to reduce the use cost, and can effectively solve the problems in the background art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-precision aluminium -clad steel wire continuous coating production line, comprising an aluminium liquid tank and a high-pressure liquid pump.
[0005] The aluminium liquid tank: the two sides of the inner bottom surface are fixed with guide rollers, the right side of the aluminium liquid tank is provided with a cleaning tank, the left side of the inside of the cleaning tank is fixed with a support, the two sides of the inside of the support are rotatably connected with spray pipes, the high-pressure liquid pump is arranged on the side of the cleaning tank, the liquid outlet pipe of the high-pressure liquid pump is connected with the liquid inlet of the spray pipe, the inside of the cleaning tank is inserted with a filter screen, the inside of the cleaning tank is provided with a cleaning unit, and the top surface of the aluminium liquid tank is provided with a filtering unit.
[0006] The utility model further comprises a controller, which is arranged on the front side of the aluminium liquid tank, the input end of the high-pressure liquid pump is electrically connected with the output end of the controller, and the input end of the controller is electrically connected with the output end of the external power supply.
[0007] The molten aluminum in the molten aluminum tank wraps the outer side of the steel wire, the high-pressure liquid pump is started to spray the cleaning liquid to the surface of the aluminum-coated steel wire through the spray pipe, thereby removing the impurities on the surface of the aluminum-coated steel wire, and the filter screen can filter the used cleaning liquid, so as to be recycled for subsequent use to reduce the use cost.
[0008] Further, the cleaning unit comprises a bidirectional screw rod, a fixed seat, a sponge block, a T-shaped block and a rotating wheel, the bidirectional screw rod is rotatably connected in the cleaning box, a rotating wheel is installed at the front end of the bidirectional screw rod, the threads at both ends of the bidirectional screw rod are opposite, the fixed seat has two screw holes in the middle and is threadedly connected with the threads at both ends of the bidirectional screw rod, the outer side of the sponge block is fixed with a T-shaped block, the T-shaped block is slidably installed in a T-shaped groove in the inner side of the fixed seat, the T-shaped block is inserted into the T-shaped groove to fix the sponge block, and the rotating wheel is rotated to drive the bidirectional screw rod to rotate to clamp the sponge block, so that the dirt on the surface of the aluminum-coated steel wire that is not cleaned can be removed to prevent impurities and dirt from adhering to affect the precision of the finished product.
[0009] Further, the filter unit comprises a shell, a negative pressure fan, an adsorption block, a filter box and a box cover, the box cover is slidably installed on the top surface of the molten aluminum tank, the shell is fixed on the top surface of the box cover, the filter box is slidably installed in the shell, the adsorption block is placed in the filter box, and the negative pressure fan is installed on the top surface of the shell, the input end of the negative pressure fan is electrically connected with the output end of the controller, the harmful gas in the molten aluminum tank is sucked into the shell by starting the negative pressure fan, and the adsorption block in the filter box can filter the harmful gas to prevent personnel from inhaling the harmful gas into the body to cause safety problems.
[0010] Further, the cleaning unit comprises a bidirectional screw rod, a fixed seat, a sponge block, a T-shaped block and a rotating wheel, the bidirectional screw rod is rotatably connected in the cleaning box, a rotating wheel is installed at the front end of the bidirectional screw rod, the threads at both ends of the bidirectional screw rod are opposite, the fixed seat has two screw holes in the middle and is threadedly connected with the threads at both ends of the bidirectional screw rod, the outer side of the sponge block is fixed with a T-shaped block, the T-shaped block is slidably installed in a T-shaped groove in the inner side of the fixed seat, the T-shaped block is inserted into the T-shaped groove to fix the sponge block, and the rotating wheel is rotated to drive the bidirectional screw rod to rotate to clamp the sponge block, so that the dirt on the surface of the aluminum-coated steel wire that is not cleaned can be removed to prevent impurities and dirt from adhering to affect the precision of the finished product.
[0011] Further, the filter unit comprises a shell, a negative pressure fan, an adsorption block, a filter box and a box cover, the box cover is slidably installed on the top surface of the molten aluminum tank, the shell is fixed on the top surface of the box cover, the filter box is slidably installed in the shell, the adsorption block is placed in the filter box, and the negative pressure fan is installed on the top surface of the shell, the input end of the negative pressure fan is electrically connected with the output end of the controller, the harmful gas in the molten aluminum tank is sucked into the shell by starting the negative pressure fan, and the adsorption block in the filter box can filter the harmful gas to prevent personnel from inhaling the harmful gas into the body to cause safety problems.
[0012] Further, the filter unit comprises a shell, a negative pressure fan, an adsorption block, a filter box and a box cover, the box cover is slidably installed on the top surface of the molten aluminum tank, the shell is fixed on the top surface of the box cover, the filter box is slidably installed in the shell, the adsorption block is placed in the filter box, and the negative pressure fan is installed on the top surface of the shell, the input end of the negative pressure fan is electrically connected with the output end of the controller, the harmful gas in the molten aluminum tank is sucked into the shell by starting the negative pressure fan, and the adsorption block in the filter box can filter the harmful gas to prevent personnel from inhaling the harmful gas into the body to cause safety problems.
[0013] Compared with the prior art, the high-precision aluminum-coated steel wire continuous coating production line has the following advantages:
[0014] 1. The aluminum liquid in the aluminum liquid tank wraps the outer side of the steel wire, a high-pressure liquid pump is started to spray the cleaning liquid to the surface of the aluminum-coated steel wire through the spray pipe, thereby removing the impurities on the surface of the aluminum-coated steel wire, and the filter screen can filter the used cleaning liquid for subsequent recycling to reduce the use cost.
[0015] 2. The sponge block is installed and fixed by inserting the T-shaped block into the T-shaped groove, and the sponge block is clamped by rotating the rotating wheel to drive the bidirectional lead screw to rotate, so that the dirt that is not cleaned on the surface of the aluminum-coated steel wire can be removed to prevent impurities and dirt from adhering to affect the precision of the finished product.
[0016] 3. The harmful gas in the aluminum liquid tank is sucked into the shell by starting the negative pressure fan, and the adsorption block in the filter box can filter the harmful gas to prevent personnel from inhaling into the body to cause safety problems. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 is a structural schematic view of the utility model;
[0018] Fig. 2 is a structural schematic view of the aluminum liquid tank of the utility model;
[0019] Fig. 3 is a structural schematic view of the cleaning unit of the utility model.
[0020] In the figure: 1 aluminum liquid tank, 2 cleaning unit, 21 bidirectional lead screw, 22 fixed seat, 23 sponge block, 24 T-shaped block, 25 rotating wheel, 3 filter unit, 31 shell, 32 negative pressure fan, 33 adsorption block, 34 filter box, 35 tank cover, 4 guide roller, 5 cleaning tank, 6 support, 7 spray pipe, 8 high-pressure liquid pump, 9 filter screen, 10 connecting rod, 11 rack, 12 industrial camera, 13 heating pipe, 14 temperature controller, 15 temperature sensor, 16 controller. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figs. 1-3The embodiment provides a technical scheme: a high-precision aluminum-clad steel wire continuous coating production line, which comprises an aluminum liquid tank 1 and a high-pressure liquid pump 8;
[0023] The aluminum liquid tank 1 is fixed with guide wheels 4 on both sides of the inner bottom surface, a cleaning tank 5 is installed on the right side surface of the aluminum liquid tank 1, a support 6 is fixed on the left side surface in the cleaning tank 5, spray pipes 7 are rotatably connected on both sides in the support 6, the high-pressure liquid pump 8 is arranged on the side surface of the cleaning tank 5, the liquid outlet pipe of the high-pressure liquid pump 8 is connected with the liquid inlet of the spray pipe 7, a filter screen 9 is inserted in the cleaning tank 5, a cleaning unit 2 is arranged in the cleaning tank 5, the cleaning unit 2 comprises bidirectional screws 21, fixed seats 22, sponge blocks 23, T-shaped blocks 24 and rotating wheels 25, the rotating wheels 25 are rotatably connected on the inside of the cleaning tank 5, the rotating wheels 25 are installed on the front side of the bidirectional screws 21, the threads on both ends of the bidirectional screws 21 are opposite, the fixed seats 22 are two and the screw holes in the middle parts are respectively threadedly connected with both ends of the bidirectional screws 21, the T-shaped blocks 24 are fixed on the outer side surfaces of the sponge blocks 23, the T-shaped blocks 24 are slidably installed in the T-shaped grooves on the inner side surfaces of the fixed seats 22, the T-shaped blocks 24 are inserted into the T-shaped grooves to fix and install the sponge blocks 23, the rotating wheels 25 are rotated to drive the bidirectional screws 21 to rotate to clamp the sponge blocks 23, so that the dirt on the surface of the aluminum-clad steel wire which is not cleaned can be removed, to prevent impurities and dirt from adhering to affect the precision of the finished product, a filtering unit 3 is arranged on the top surface of the aluminum liquid tank 1, the filtering unit 3 comprises an outer shell 31, a negative pressure fan 32, adsorption blocks 33, filter boxes 34 and a tank cover 35, the tank cover 35 is slidably installed on the top surface of the aluminum liquid tank 1, the outer shell 31 is fixed on the top surface of the tank cover 35, the filter boxes 34 are slidably arranged in the outer shell 31, the adsorption blocks 33 are arranged in the filter boxes 34, the negative pressure fan 32 is installed on the top surface of the outer shell 31, the input end of the negative pressure fan 32 is electrically connected with the output end of the controller 16, the harmful gas in the aluminum liquid tank 1 is sucked into the outer shell 31 by starting the negative pressure fan 32, the adsorption blocks 33 in the filter boxes 34 can filter the harmful gas, to prevent the harmful gas from being inhaled into the body of personnel to cause safety problems;
[0024] The controller 16 is arranged on the front side of the aluminum liquid tank 1, the input end of the high-pressure liquid pump 8 is electrically connected to the output end of the controller 16, and the input end of the controller 16 is electrically connected to the output end of the external power supply. The aluminum liquid in the aluminum liquid tank 1 wraps the outside of the steel wire, the high-pressure liquid pump 8 is started to spray the cleaning liquid to the surface of the aluminum-clad steel wire through the spray pipe 7, so as to remove the impurities on the surface of the aluminum-clad steel wire, and the filter screen 9 can filter the used cleaning liquid, so as to be recycled for subsequent use to reduce the use cost. The connecting rod 10, the rack 11 and the industrial camera 12 are further included. The connecting rod 10 is fixed on the front and rear sides of the rack 11, the bottom end of the connecting rod 10 is connected to the top surface of the cleaning tank 5, and the industrial camera 12 is arranged in the rack 11. The input end of the industrial camera 12 is electrically connected to the output end of the controller 16, the industrial camera 12 in the rack 11 can detect the cleaned aluminum-clad steel wire, so as to remind the personnel to adjust when the precision of the aluminum-clad steel wire exceeds the preset range. The heating pipe 13 and the temperature controller 14 are further included. The heating pipe 13 is arranged on the bottom surface in the aluminum liquid tank 1, and the temperature controller 14 is arranged on the front side of the aluminum liquid tank 1. The input end of the heating pipe 13 is electrically connected to the output end of the temperature controller 14, and the input end of the temperature controller 14 is electrically connected to the output end of the controller 16. The temperature controller 14 controls the heating pipe 13 to continuously heat the aluminum liquid in the aluminum liquid tank 1, so as to improve the effect of the aluminum liquid on the steel wire coating. The temperature sensor 15 is further included. The temperature sensor 15 is arranged on the rear side in the aluminum liquid tank 1, and the output end of the temperature sensor 15 is electrically connected to the input end of the controller 16. The temperature sensor 15 can detect the temperature of the aluminum liquid, so as to be adjusted in real time.
[0025] The working principle of the high-precision aluminum-coated steel wire continuous coating production line is as follows: firstly, the steel wire enters the inside of the aluminum liquid tank, the guide wheel 4 presses the steel wire into the aluminum liquid for coating, the temperature controller 14 controls the heating pipe 13 to continuously heat the aluminum liquid in the aluminum liquid tank 1, thereby improving the effect of the aluminum liquid on the steel wire coating, the temperature sensor 15 can detect the temperature of the aluminum liquid, thereby adjusting in real time, the negative pressure fan 32 is started to suck the harmful gas in the aluminum liquid tank 1 into the shell 31, the adsorption block 33 in the filter box 34 can filter the harmful gas to prevent the harmful gas from being inhaled into the body of personnel and causing safety problems, then the high-pressure liquid pump 8 is started to spray the cleaning liquid to the surface of the aluminum-coated steel wire through the spray pipe 7, thereby removing the impurities on the surface of the aluminum-coated steel wire, and the filter screen 9 can filter the used cleaning liquid, so that the used cleaning liquid can be recycled to reduce the use cost, then the T-shaped block 24 is inserted into the T-shaped groove to install and fix the sponge block 23, the rotating wheel 25 drives the bidirectional lead screw 21 to rotate to clamp the sponge block 23, so that the dirt on the surface of the aluminum-coated steel wire can be removed, to prevent the impurities and dirt from adhering to affect the precision of the finished product, and the industrial camera 12 in the rack 11 can detect the aluminum-coated steel wire after cleaning, thereby reminding personnel to adjust when the precision of the aluminum-coated steel wire exceeds the preset range.
[0026] It is worth noting that the controller 16 disclosed in the above embodiment is selected as model S7-200, the negative pressure fan 32 can be freely configured according to the actual application scene, and a small negative pressure fan with model RSF-850 is recommended, the industrial camera 12 can be selected as model GX2500-C, and the temperature sensor 15 can be selected as model AS5600. The controller 16 controls the negative pressure fan 32, the high-pressure liquid pump 8, the industrial camera 12, the heating pipe 13, the temperature controller 14 and the temperature sensor 15 to work by using the method commonly used in the prior art.
[0027] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion obtained by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. A high-precision aluminum-clad steel wire continuous coating production line, characterized in that: Including liquid tank (1) and high pressure liquid pump (8); The aluminum liquid tank (1) is internally provided with two guide wheels (4) fixed on both sides of the bottom surface, a cleaning tank (5) is installed on the right side surface of the aluminum liquid tank (1), a support (6) is fixed on the left side surface in the cleaning tank (5), two spray pipes (7) are rotatably connected in the support (6), the high pressure liquid pump (8) is arranged on the side surface of the cleaning tank (5), the liquid outlet pipe of the high pressure liquid pump (8) is connected with the liquid inlet of the spray pipe (7), a filter screen (9) is inserted into the cleaning tank (5), a cleaning unit (2) is arranged in the cleaning tank (5), and a filtering unit (3) is arranged on the top surface of the aluminum liquid tank (1). The controller (16) is arranged on the front side surface of the aluminum liquid tank (1), the input end of the high pressure liquid pump (8) is electrically connected with the output end of the controller (16), and the input end of the controller (16) is electrically connected with the output end of the external power supply.
2. The high-precision aluminum-clad steel wire continuous coating production line according to claim 1, characterized in that: The cleaning unit (2) comprises a bidirectional screw rod (21), a fixed seat (22), a sponge block (23), a T-shaped block (24) and a rotating wheel (25), the bidirectional screw rod (21) is rotatably connected in the cleaning tank (5), the rotating wheel (25) is installed on the front side end of the bidirectional screw rod (21), the threads on both ends of the bidirectional screw rod (21) are opposite, the fixed seat (22) has two screw holes in the middle portion and is threadedly connected with both ends of the bidirectional screw rod (21), the T-shaped block (24) is fixed on the outer side surface of the sponge block (23), and the T-shaped block (24) is slidably installed in the T-shaped groove on the inner side surface of the fixed seat (22).
3. The high-precision aluminum-clad steel wire continuous coating production line according to claim 1, characterized in that: The filtering unit (3) comprises an outer shell (31), a negative pressure fan (32), an adsorption block (33), a filter box (34) and a tank cover (35), the tank cover (35) is slidably installed on the top surface of the aluminum liquid tank (1), the outer shell (31) is fixed on the top surface of the tank cover (35), the filter box (34) is slidably arranged in the outer shell (31), the adsorption block (33) is arranged in the filter box (34), the negative pressure fan (32) is installed on the top surface of the outer shell (31), and the input end of the negative pressure fan (32) is electrically connected with the output end of the controller (16).
4. The high-precision aluminum-clad steel wire continuous coating production line according to claim 1, characterized in that: The machine frame (11) is internally provided with an industrial camera (12), and the input end of the industrial camera (12) is electrically connected with the output end of the controller (16).
5. The high-precision aluminum-clad steel wire continuous coating production line according to claim 1, characterized in that: The heating pipe (13) is installed on the bottom surface in the aluminum liquid tank (1), the temperature controller (14) is fixed on the front side surface of the aluminum liquid tank (1), the input end of the heating pipe (13) is electrically connected with the output end of the temperature controller (14), and the input end of the temperature controller (14) is electrically connected with the output end of the controller (16).
6. The high-precision aluminum-clad steel wire continuous coating production line according to claim 1, characterized in that: Also include temperature sensor (15), the temperature sensor (15) is fixed in the rear side of the liquid aluminum tank (1) inside, the output end of the temperature sensor (15) is electrically connected to the input end of the controller (16).