Pipeline type ultrasonic cleaning machine

By designing components such as filter cylinders, threaded plates, transducers, and moving mechanisms, the problem of incomplete cleaning of short pipes in existing technologies has been solved, achieving all-round cleaning and automatic drying, thus improving cleaning efficiency and effectiveness.

CN223518142UActive Publication Date: 2025-11-07ZHANGJIAGANG SANNENG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422797738.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-07
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines for pipelines have difficulty cleaning the bottom of short, large pipelines thoroughly, and impurities are difficult to remove after cleaning.

Method used

The system is designed with components such as a filter cylinder, threaded plate, transducer, water pump and moving mechanism. The cylinder rotates to make the pipe slide to the bottom, and combined with ultrasonic vibration and spray head flushing, it achieves all-round cleaning; and the collection rack is lifted and lowered by a servo motor and dried by sun lamps.

Benefits of technology

It achieves comprehensive cleaning of short pipes, effectively removes stains, and automatically dries the pipes after cleaning, improving cleaning efficiency and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning machines, and discloses a pipeline type ultrasonic cleaning machine which comprises a treatment pond, a direct current motor is fixedly connected to the right side of the outer wall of the treatment pond, and cylinders are rotationally connected to the front side and the rear side of the inner wall of the treatment pond. The output end of the direct current motor penetrates through the treatment pond and is fixedly connected with the cylinder at the front end, a filtering cylinder is arranged on the outer side of the cylinder, a threaded plate is fixedly connected to the inner wall of the filtering cylinder, a water pump is fixedly connected to the left side of the front portion of the treatment pond, and the output of the water pump communicates with a hose. The middle of the top end of the treatment pond is fixedly connected with a limiting plate, and the top end of the hose communicates with a water pipe. According to the pipeline cleaning device, the pipeline can be fully cleaned through mutual cooperation of the filtering cylinder, the threaded plate and the energy converter, and drying can be conducted when the pipeline is taken out through mutual cooperation of the wrapping post, the L-shaped plate and the draught fan.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a cleaning machine technical field especially relates to a pipeline type ultrasonic cleaning machine. BACKGROUND

[0002] The ultrasonic cleaning machine utilizes the micro-bubble burst effect generated by high-frequency ultrasonic vibration to effectively clean the surface of objects in complex shapes and small pores. Through the high-energy area formed by ultrasonic waves in the cleaning liquid, oil, dirt and other attachments are quickly removed without stirring and without damaging the surface of the object. It is suitable for various manufacturing industries and laboratories to improve cleaning efficiency and quality.

[0003] The pipeline type ultrasonic cleaning machine is a device designed specifically for cleaning the inside of the pipeline. This device transmits ultrasonic energy through the liquid flow in the pipeline, effectively cleaning the complex pipeline structure without disassembling the equipment or using chemical solvents. The pipeline type ultrasonic cleaning machine is suitable for pipeline cleaning and maintenance in industrial production, improving cleaning efficiency and meeting high-standard cleaning requirements to ensure the reliability and safety of equipment operation.

[0004] The existing pipeline type ultrasonic cleaning machine puts the pipeline to be cleaned into the cleaning tank and cleans it by starting the ultrasonic device. However, in actual use, especially when processing short and small pipelines, the short and large quantity of pipelines will cause the bottom to be unable to be cleaned when they are stacked together, and the surface impurities cannot be flushed away after cleaning. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a pipeline type ultrasonic cleaning machine, which aims to improve the problem that the short and small pipelines are short and large in quantity, and the bottom cannot be cleaned when they are stacked together, and the surface impurities cannot be flushed away after cleaning in the prior art.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a pipeline type ultrasonic cleaning machine, including the treatment pool, the outer wall right side of treatment pool is fixedly connected with the DC motor, the inner wall front and back of treatment pool are rotatably connected with the cylinder, the output of DC motor penetrates treatment pool and is fixedly connected with the cylinder of front end, the outside of cylinder is provided with filter cylinder, the inner wall of filter cylinder is fixedly connected with the threaded plate, the left side of front portion of treatment pool is fixedly connected with water pump, the output of water pump is connected with the hose, the middle part of the top of treatment pool is fixedly connected with the limit stop, the top of hose is connected with the water pipe, the water pipe penetrates the limit stop and is connected with a plurality of spray heads, the middle part of the inner wall of treatment pool is fixedly connected with the guide plate, the inner wall of treatment pool is fixedly connected with a plurality of transducers, the left side of the bottom of the inner wall of treatment pool is provided with the collecting frame, the left part of the inner wall of treatment pool is provided with the moving mechanism, the moving mechanism is used for moving the workpiece after cleaning out of the treatment pool.

[0007] As further description of the above technical scheme:

[0008] The moving mechanism includes an L-shaped plate, the L-shaped plate is slidably connected to the left part of the inner wall of the treatment pool, the right side of the L-shaped plate is fixedly connected with a clamping block, the left side of the collecting frame is provided with a clamping groove, the clamping block is engaged with the clamping groove, the left side of the top of the treatment pool is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a winding column, the outer side of the winding column is provided with a pull rope, the right side of the pull rope is fixedly connected with the L-shaped plate, the middle part of the top of the limit stop is fixedly connected with a sun lamp, the rear side of the top of the treatment pool is fixedly connected with a fan.

[0009] As further description of the above technical scheme:

[0010] The left side of the inner wall of the treatment pool is provided with a sliding groove, and the L-shaped plate is slidably connected with the sliding groove.

[0011] As further description of the above technical scheme:

[0012] The front part of the top of the limit stop is fixedly connected with an alarm, and the outer walls of the left and right sides of the alarm are fixedly connected with loudspeakers.

[0013] As further description of the above technical scheme:

[0014] The bottom of the inner wall of the treatment pool is provided with a collecting groove, and the collecting groove is an inclined collecting groove.

[0015] As further description of the above technical scheme:

[0016] The right side of the outer wall of the treatment pool is connected with a drain pipe, and the right side of the drain pipe is provided with a water pipe cover.

[0017] As a further description of the above technical solutions:

[0018] The outer wall of the processing pool is fixedly connected with a controller at the front right side, and the controller is electrically connected with the direct current motor, the water pump, the transducer, the servo motor, the sun lamp and the fan.

[0019] As a further description of the above technical solutions:

[0020] The outer side of the controller is fixedly connected with an outer shell, and the outer side of the outer shell is rotatably connected with a protective cover.

[0021] The utility model has the advantages of the following:

[0022] 1、 the utility model discloses, through the short small pipeline is poured into the filter cylinder, starts direct current motor and makes cylinder drive cylinder rotation, and the pipeline falls to the bottom under the action of the screw thread board and moves to left owing to gravity, and the transducer is started in the processing pool and produces ultrasonic vibration, and the microbubble burst effect is produced in the pipeline to the cleaning liquid, and the pump draws the cleaning liquid through the hose, the water pipe, and the pipeline is washed through the spray head, and the dirt falls into the processing pool bottom, and the pipeline after processing falls into the collecting frame through the guide plate, can fully clean the pipeline.

[0023] 2、 the utility model discloses, through starting servo motor, drive winding column rotation, and roll up the pull rope, and push L-shaped board and collecting frame to rise to the top of processing pool, and it is convenient to take out, when L-shaped board reaches the highest point, and start sun lamp and dry the pipeline, and start fan and accelerate drying, can dry when taking out the pipeline. DRAWINGS

[0024] Figure 1 A perspective view of a pipeline type ultrasonic cleaning machine is provided for the utility model;

[0025] Figure 2 A side view of a pipeline type ultrasonic cleaning machine is provided for the utility model;

[0026] Figure 3 A top view of a pipeline type ultrasonic cleaning machine is provided for the utility model;

[0027] Figure 4 A filter cylinder structure diagram of a pipeline type ultrasonic cleaning machine is provided for the utility model;

[0028] Figure 5 A processing pool sectional view of a pipeline type ultrasonic cleaning machine is provided for the utility model.

[0029] LEGEND:

[0030] 1, treatment pool; 2, moving mechanism; 201, L-shaped plate; 202, clamping block; 203, clamping groove; 204, servo motor; 205, winding column; 206, pull rope; 207, sun lamp; 208, fan; 3, DC motor; 4, cylinder; 5, filter cylinder; 6, threaded plate; 7, water pump; 8, hose; 9, limiting plate; 10, water pipe; 11, spray head; 12, guide plate; 13, transducer; 14, collection rack; 15, chute; 16, alarm; 17, loudspeaker; 18, collection groove; 19, drain pipe; 20, water pipe cover; 21, controller; 22, shell; 23, protective cover. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0032] Referring to Figure 1 , Figure 4 and Figure 5 , one embodiment provided by the utility model: a pipeline type ultrasonic cleaning machine, including treatment pool 1, the outer wall right side of treatment pool 1 is fixedly connected with DC motor 3, the inner wall front and back sides of treatment pool 1 are rotatably connected with cylinder 4, the output end of DC motor 3 penetrates treatment pool 1 and is fixedly connected with front-end cylinder 4, the outer side of cylinder 4 is provided with filter cylinder 5, the inner wall of filter cylinder 5 is fixedly connected with threaded plate 6, the left side of the front part of treatment pool 1 is fixedly connected with water pump 7, the output of water pump 7 is communicated with hose 8, the top end of treatment pool 1 is fixedly connected with limiting plate 9, the top end of hose 8 is communicated with water pipe 10, water pipe 10 penetrates limiting plate 9 and is communicated with multiple spray heads 11, the inner wall middle part of treatment pool 1 is fixedly connected with guide plate 12, the inner wall of treatment pool 1 is fixedly connected with multiple transducers 13, the inner wall bottom left side of treatment pool 1 is provided with collection rack 14, the left part of the inner wall of treatment pool 1 is provided with moving mechanism 2, and moving mechanism 2 is used to move the cleaned workpiece out of treatment pool 1.

[0033] Specifically, a large number of short pipes are poured from the right side of the filter cylinder 5, and the direct current motor 3 is started to drive the rotation of the cylinder 4, and the rotation of the cylinder 4 drives the rotation of the filter cylinder 5, so that the pipes stacked together rotate, but due to their own gravity, they cannot rotate with them and only slide to the bottom, and under the action of the threaded plate 6, the pipes move to the left side of the filter cylinder 5, and the transducer 13 at the bottom is started to generate ultrasonic vibration in the treatment tank 1, so that the cleaning liquid in the treatment tank 1 generates a micro-bubble burst effect in the pipe, and the water pump 7 is started to pump the cleaning liquid at the bottom into the hose 8 and guide it into the water pipe 10, and finally sprayed on the pipe above through the spray head 11, so as to wash off the stains and fall to the bottom of the treatment tank 1 through the filter cylinder 5, and then the treated pipes fall into the collection rack 14 through the guide plate 12.

[0034] Referring to Figure 2 , Figure 3 and Figure 5 , the moving mechanism 2 comprises an L-shaped plate 201 slidably connected to the left inner wall of the treatment tank 1, the right side of the L-shaped plate 201 is fixedly connected with a clamping block 202, the left side of the collection rack 14 is provided with a clamping groove 203, the clamping block 202 is clamped with the clamping groove 203, the top left side of the treatment tank 1 is fixedly connected with a servo motor 204, the output end of the servo motor 204 is fixedly connected with a winding column 205, the outer side of the winding column 205 is provided with a pull rope 206, the right side of the pull rope 206 is fixedly connected with the L-shaped plate 201, the top middle part of the limiting plate 9 is fixedly connected with a sun lamp 207, and the top rear side of the treatment tank 1 is fixedly connected with a fan 208; the left inner wall of the treatment tank 1 is provided with a sliding groove 15, and the L-shaped plate 201 is slidably connected with the sliding groove 15;

[0035] Specifically, when the collection rack 14 is full, the servo motor 204 is started to drive the winding column 205 to rotate, and the pull rope 206 is wound to drive the L-shaped plate 201 to move to the top of the treatment tank 1 and drive the collection rack 14 to move to the top together, so as to be taken out, and when the L-shaped plate 201 moves to the highest point, the sun lamp 207 is started to dry the pipes, the fan 208 is started to speed up the drying speed, and the sliding groove 15 facilitates the movement of the L-shaped plate 201.

[0036] Referring to Figure 2 , Figure 3 and Figure 5 , the top front part of the limiting plate 9 is fixedly connected with an alarm 16, and the outer wall of the alarm 16 is fixedly connected with a loudspeaker 17 on the left and right sides; the inner wall of the treatment tank 1 is provided with a collecting groove 18 at the bottom, and the collecting groove 18 is an inclined collecting groove; the outer wall of the treatment tank 1 is communicated with a drain pipe 19 on the right side, and the right side of the drain pipe 19 is provided with a water pipe cover 20;

[0037] Specifically, the staff can be reminded by the alarm 16 when a fault occurs, the staff can be reminded by the horn 17, the impurities under the ultrasonic treatment can be collected by the collecting groove 18, and the impurities are accumulated to the left side through the inclined direction of the collecting groove 18, and the internal cleaning liquid can be discharged through the drain pipe 19.

[0038] With reference to Figure 1 , Figure 2 and Figure 5 , the outer wall of the treatment pool 1 is fixedly connected with the controller 21 at the right side of the front end, and the controller 21 is electrically connected with the DC motor 3, the water pump 7, the transducer 13, the servo motor 204, the sun lamp 207 and the fan 208 respectively; the outer side of the controller 21 is fixedly connected with the shell 22, and the outer side of the shell 22 is rotatably connected with the protective cover 23.

[0039] Specifically, the controller 21 can control the start and running power between the DC motor 3, the water pump 7, the transducer 13, the servo motor 204, the sun lamp 207 and the fan 208 respectively, the shell 22 can prevent the controller 21 from being damaged due to bumping, and the protective cover 23 can prevent dust or liquid from entering the inside of the controller 21, causing damage to the electronic components inside.

[0040] Working principle: before using the device, first,

[0041] A large number of short and small pipes are poured into the right side of the filtering cylinder 5, at the same time, the DC motor 3 is activated to drive the rotation of the cylinder 4, and the rotation of the cylinder 4 will drive the synchronous rotation of the filtering cylinder 5, so that the originally accumulated pipes are rotated, however, due to the influence of the gravity of the pipes, they cannot rotate completely synchronously with the filtering cylinder 5, but only rotate for a short time and then slide to the bottom, in this process, the pipes are guided by the threaded plate 6 and gradually move to the left side of the filtering cylinder 5, at the same time, the transducer 13 at the bottom is started to produce ultrasonic vibration in the treatment pool 1, this vibration promotes the cleaning liquid in the treatment pool 1 to form a micro-bubble burst effect inside the pipe to achieve the effect of deep cleaning, in addition, the water pump 7 is activated to draw the cleaning liquid at the bottom into the hose 8, and guide it to the spray head 11 through the water pipe 10, and finally spray the cleaning liquid evenly on the pipes above through the spray head 11, and wash the impurities such as stains down, these impurities washed down will fall into the bottom of the treatment pool 1 through the filtering cylinder 5;

[0042] And through the moving mechanism 2, start servo motor 204, will drive winding post 205 rotation, with the rotation of winding post 205, pull rope 206 will be reeled, will pull L-shaped plate 201 and its associated collection rack 14 together to the top of the processing pool 1 movement, when L-shaped plate 201 reaches the highest point, start the sun lamp 207, the lamp will be related to the pipeline drying treatment, at the same time, through the fan 208 can speed up the drying speed, after drying, by lifting the collection rack 14 to the top, can make it with the L-shaped plate 201 above the setting of the clamp block 202 unclamping state, so as to smoothly take down the collection rack 14, DC motor model is 57BL-1010H1-LS-B, servo motor model is MDME752G1G, water pump model is IS50-32-125, transducer model is HM18-20, controller is KZB-833, sun lamp 207 is DTY-X1, fan is BLD-120.

[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application have, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of the present application.

Claims

1. A pipeline ultrasonic cleaning machine comprising a treatment tank (1), characterized in that: The outer wall right side of processing pool (1) is fixedly connected with DC motor (3), the inner wall front and back sides of processing pool (1) are rotatably connected with cylinder (4), the output end of DC motor (3) penetrates processing pool (1) and is fixedly connected with the front cylinder (4), the outside of cylinder (4) is provided with filter cylinder (5), the inner wall of filter cylinder (5) is fixedly connected with threaded plate (6), the left side of front of processing pool (1) is fixedly connected with water pump (7), the output of water pump (7) is communicated with hose (8), the top middle part of processing pool (1) is fixedly connected with limit board (9), the top of hose (8) is communicated with water pipe (10), water pipe (10) penetrates limit board (9) and is communicated with multiple spray heads (11), the middle part of the inner wall of processing pool (1) is fixedly connected with guide plate (12), the inner wall of processing pool (1) is fixedly connected with multiple transducers (13), the bottom left side of the inner wall of processing pool (1) is provided with collection rack (14), the left part of the inner wall of processing pool (1) is provided with moving mechanism (2), moving mechanism (2) is used to move the cleaned workpiece out of processing pool (1).

2. A pipeline ultrasonic cleaning machine according to claim 1, characterized in that: The moving mechanism (2) includes an L-shaped plate (201) that is slidingly connected to the left inner wall of the processing pool (1), a clamping block (202) is fixedly connected to the right side of the L-shaped plate (201), a clamping groove (203) is formed in the left side of the collection rack (14), the clamping block (202) is engaged with the clamping groove (203), a servo motor (204) is fixedly connected to the left top of the processing pool (1), a winding column (205) is fixedly connected to the output end of the servo motor (204), a pull rope (206) is provided on the outside of the winding column (205), the right side of the pull rope (206) is fixedly connected to the L-shaped plate (201), a sun lamp (207) is fixedly connected to the middle top of the limit board (9), and a fan (208) is fixedly connected to the rear top of the processing pool (1).

3. A pipeline ultrasonic cleaner according to claim 2, wherein: A sliding groove (15) is formed in the left inner wall of the processing pool (1), and the L-shaped plate (201) is slidingly connected to the sliding groove (15).

4. The inline ultrasonic cleaning apparatus of claim 1, wherein: An alarm (16) is fixedly connected to the front top of the limit board (9), and a loudspeaker (17) is fixedly connected to the left and right sides of the outer wall of the alarm (16).

5. The inline ultrasonic cleaning apparatus of claim 1, wherein: A collection groove (18) is formed in the bottom inner wall of the processing pool (1), and the collection groove (18) is an inclined collection groove.

6. The inline ultrasonic cleaning apparatus of claim 1, wherein: A drain pipe (19) is communicated with the right outer wall of the processing pool (1), and a water pipe cover (20) is provided on the right side of the drain pipe (19).

7. The inline ultrasonic cleaning apparatus of claim 2, wherein: A controller (21) is fixedly connected to the right front outer wall of the processing pool (1), and the controller (21) is electrically connected with the DC motor (3), the water pump (7), the transducer (13), the servo motor (204), the sun lamp (207), and the fan (208).

8. A pipeline ultrasonic cleaner according to claim 7, wherein: The outer side of the controller (21) is fixedly connected with a shell (22), and the outer side of the shell (22) is rotationally connected with a protective cover (23).