Automatic waste broken filament cleaning device and automatic cleaning module

By combining laser detection and a movable adhesive roller, the automated cleaning of waste fibers on the yarn separating grate is achieved, solving the product quality problems caused by waste fibers in fiber production and improving production efficiency and product quality.

CN223518168UActive Publication Date: 2025-11-07ZHONGFU SHENYING CARBON FIBER
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Patent Information

Application Number
CN202422117270.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-11-07
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the fiber production process, waste fibers accumulated on the yarn separating grates can cause fiber product quality problems and need to be cleaned regularly, but existing technologies lack automated solutions.

Method used

A laser instrument is used to detect the accumulation of waste lint, and a movable adhesive roller automatically adheres to and collects the waste lint, which is then combined with a control system to achieve automatic cleaning.

Benefits of technology

It has enabled the automated collection and cleaning of waste fibers, reducing labor costs and improving the quality stability of fiber products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The embodiment of the utility model provides a waste broken filament automatic cleaning device and an automatic cleaning module, and relates to the technical field of fiber production. The waste broken filament cleaning device comprises a base, a laser instrument used for detecting waste broken filament accumulation information and a sticking roller used for sticking waste broken filaments, the laser instrument is installed on the base, the sticking roller is installed on the base, and the position of the sticking roller can be moved. According to the waste broken filament automatic cleaning device and the automatic cleaning module, waste broken filaments can be collected and cleaned.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fiber production, in particular to a waste fiber automatic cleaning device and automatic cleaning module. BACKGROUND

[0002] In the running process of carbon fibers and other textile fibers, combing components such as combs are often used to comb the fibers. For example, a yarn separating comb is arranged in the carbonization process of carbon fibers to process the running fibers, so that the fibers do not entangle with each other and better spreading is obtained. In the above process, the yarn separating comb collects the waste fibers left by the fibers. With the accumulation of fiber processing time, the waste fibers accumulated on the yarn separating comb may increase the amount of fibers passing through. As extraneous matter in the fiber production process, if the waste fibers are taken to the winding place by the running fibers and wound into the finished product, it will cause product quality problems.

[0003] In order to solve the above technical problems, the waste fibers on the yarn separating comb need to be cleaned regularly. CONTENT OF THE UTILITY MODEL

[0004] The purpose of the embodiment of the present application is to provide a waste fiber automatic cleaning device and automatic cleaning module which can collect and clean waste fibers.

[0005] In a first aspect, the embodiment of the present application provides a waste fiber cleaning device, which comprises:

[0006] a base;

[0007] a laser instrument for detecting waste fiber accumulation information, the laser instrument being installed on the base;

[0008] a sticky roller for bonding waste fibers, the sticky roller being installed on the base, and the position of the sticky roller being movable.

[0009] In the above implementation process, the laser beam of the laser instrument can timely find the waste fibers accumulated on the yarn separating comb, and then the position of the sticky roller is moved to the position of the waste fiber accumulation. The sticky roller rolls to bond the waste fibers, realizing online rapid collection and cleaning of the waste fibers.

[0010] In a possible implementation manner, a support connected to the base is further included, and the laser instrument and the sticky roller are respectively installed at the top end of the support.

[0011] In a possible implementation manner, the top end of the support is provided with a bearing, and the sticky roller is connected to the bearing and can rotate around the bearing.

[0012] In the above implementation process, the rotation of the bearing with the sticky roller realizes the movement of the position of the sticky roller.

[0013] In a possible implementation, the laser instrument is installed through a first support rod, and the first support rod is telescopic.

[0014] In the implementation, the first support rod is adjusted according to the position of the yarn separating grate, so that the laser beam of the laser instrument is positioned on the surface of the running fiber to start detection.

[0015] In a possible implementation, the adhesive roller is installed through a second support rod, and the second support rod is telescopic.

[0016] In the implementation, the second support rod is used to flexibly adjust the position of the adhesive roller.

[0017] In a possible implementation, the adhesive roller includes a rotating roller and a plurality of adhesive layers wrapped on the surface of the rotating roller in sequence, and the adhesive layer on the surface can be removed to expose the adhesive layer below.

[0018] In the implementation, the adhesive layer on the adhesive roller can be replaced, and the use is convenient.

[0019] In a possible implementation, the base further includes a fork rod for removing the adhesive layer, and the fork rod is installed on the base.

[0020] In the implementation, the new adhesive is replaced, the old adhesive layer is removed through the action of the fork rod, and the new adhesive layer is exposed, so that the replacement of the adhesive layer on the surface of the adhesive roller is realized.

[0021] In a possible implementation, the base includes a clamp, the clamp includes a clamping groove and a screw rod inserted into the groove wall of the clamping groove, and the end of the screw rod in the clamping groove is provided with an anti-skid pad.

[0022] In the implementation, the screw rod clamps the clamp on the tool for monitoring the yarn separating grate.

[0023] In a second aspect, the embodiments of the present application provide an automatic cleaning module, which includes a control system and the waste fiber cleaning device provided in the first aspect, the control system includes a monitoring module for receiving and analyzing waste fiber accumulation information, and a cleaning module for controlling the movement of the adhesive roller, the monitoring module is connected with the laser instrument, and the cleaning module is connected with the adhesive roller.

[0024] In the implementation process, the monitoring module can analyze the waste fiber accumulation information identified by the laser feedback, and the cleaning module can control the automatic movement of the adhesive roller; as the fiber running time accumulates, the monitoring module receives and analyzes the waste fiber accumulation information and feeds back to the cleaning module, when the information is transmitted to the cleaning module and the cleaning module is started, the cleaning module can control the automatic movement of the adhesive roller, the adhesive roller runs to the waste fiber position, and the waste fiber is collected by the adhesive force of the adhesive layer, realizing automatic collection and cleaning of waste fibers, which is simple to operate and saves manpower.

[0025] In a possible implementation, the device further comprises a replacement module for controlling the movement of the fork rod for removing the adhesive layer on the surface of the adhesive roller.

[0026] In the implementation process, when the waste fibers collected on the adhesive layer are more, the replacement module is started to control the movement of the fork rod to automatically replace the adhesive layer on the surface of the adhesive roller. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments of the present application. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0028] Figure 1 A structural schematic diagram of a waste fiber cleaning device provided in the embodiments of the present application;

[0029] Figure 2 A structural schematic diagram of a control system in the embodiments of the present application.

[0030] Legend: 1 - clamp; 1a - screw; 1b - clamping groove; 2 - bracket; 3 - adhesive roller; 3a - adhesive layer; 3b - rotating roller; 4a - first support rod; 4b - second support rod; 5 - bearing; 6 - laser instrument; 7 - monitoring module; 8 - cleaning module; 9 - replacement module. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be described below in combination with the drawings in the embodiments of the present application.

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0033] The following detailed description of embodiments of the application in the drawings provided in the accompanying drawings is not intended to limit the scope of the application claimed, but merely represents selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the application.

[0034] It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0035] In the description of the application, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the application is normally placed, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0036] In addition, the terms "horizontal", "vertical", "overhanging", etc. do not mean that the parts must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that it is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0037] In the description of the application, it should also be noted that unless otherwise explicitly specified and limited, the terms "provided", "mounted", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0038] Please refer to Figure 1 The waste wool cleaning device provided by the embodiment comprises a base, a laser instrument 6 for detecting waste wool accumulation information, and a sticky roller 3 for bonding waste wool, wherein the laser instrument 6 is mounted on the base; the sticky roller 3 is mounted on the base, and the position of the sticky roller 3 can be moved.

[0039] In some embodiments of the application, a support 2 connected to the base is further included, and the laser instrument 6 and the sticky roller 3 are respectively mounted at the top end of the support 2.

[0040] In some embodiments of the present application, the top end of the support 2 is provided with a bearing 5, and the adhesive roller 3 is connected to the bearing 5 and can rotate around the bearing 5.

[0041] In some embodiments of the present application, the laser instrument 6 is installed through the first support rod 4a, which is telescopic. In this embodiment, the laser instrument 6 is connected to the top end of the support 2 through the first support rod 4a, and the laser instrument 6 can also rotate through the bearing or other parts.

[0042] In some embodiments of the present application, the adhesive roller 3 is installed through the second support rod 4b, which is telescopic. In this embodiment, the adhesive roller 3 is connected to the bearing 5 at the top end of the support 2 through the second support rod 4b, so as to realize multi-dimensional position adjustment of the adhesive roller 3.

[0043] In some embodiments of the present application, the adhesive roller 3 includes a rotating roller 3b and a plurality of adhesive layers 3a wrapped on the surface of the rotating roller 3b in sequence, and the adhesive layer 3a on the surface can be removed to expose the underlying adhesive layer 3a.

[0044] In some embodiments of the present application, a fork rod for removing the adhesive layer 3a is further included, and the fork rod is installed on the base.

[0045] In some embodiments of the present application, the base includes a clamp 1, and the clamp 1 includes a clamping groove 1b and a screw rod 1a inserted into the groove wall of the clamping groove 1b, and the end of the screw rod 1a located in the clamping groove 1b is provided with an anti-skid pad.

[0046] Please refer to Figure 2 , the embodiment further provides an automatic cleaning module 8, which includes a control system and the waste fiber cleaning device of the foregoing embodiments, the control system includes a monitoring module 7 receiving and analyzing the waste fiber accumulation information, and a cleaning module 8 controlling the movement of the adhesive roller 3, the monitoring module 7 is connected to the laser instrument 6, and the cleaning module 8 is connected to the adhesive roller 3.

[0047] In some embodiments of the present application, a replacement module 9 for controlling the movement of the fork rod for removing the adhesive layer 3a on the surface of the adhesive roller 3 is further included.

[0048] The specific operation steps are as follows:

[0049] (1) Rotate the screw rod 1a to clamp the clamp 1 on the tooling of the yarn separator grating to be monitored.

[0050] (2) Adjust the first support rod 4a according to the position of the yarn separator grating, so that the laser beam emitted by the laser instrument 6 is placed on the surface of the running fiber, and the monitoring module 7 is turned on.

[0051] (3) As the running time of the fiber accumulates, when the monitoring module 7 identifies that there is waste fiber accumulation on the yarn separator grating according to the feedback of the laser instrument 6, the information is transmitted to the cleaning module 8.

[0052] (4) The cleaning module 8 is opened, the second support rod 4b and the bearing 5 are controlled to move, the waste yarn collecting roller 3 is controlled to move to the waste yarn collecting position, and the waste yarn is collected by the adhesive force of the adhesive layer 3a on the surface of the waste yarn collecting roller 3.

[0053] (5) When the waste yarn collected on the adhesive layer 3a is more, the replacing module 9 is opened, the fork rod is controlled to automatically replace the adhesive layer 3a on the surface of the waste yarn collecting roller 3, and the replaced adhesive layer 3a is collected and uniformly treated.

[0054] In summary, the waste yarn automatic cleaning device and the automatic cleaning module can collect and clean the waste yarn.

[0055] The above merely describes the embodiments of the present application and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic waste wool cleaning device, characterized in that, It comprises: a base; a laser instrument for detecting waste wool accumulation information, which is installed on the base; a sticky roller for bonding waste wool, which is installed on the base, and the position of which can be moved.

2. The automatic noil cleaning device according to claim 1, wherein It also comprises a support connected to the base, and the laser instrument and the sticky roller are respectively installed at the top end of the support.

3. The automatic noil cleaning device according to claim 2, wherein The top end of the support is provided with a bearing, and the sticky roller is connected to the bearing and can rotate around the bearing.

4. The automatic noil cleaning device according to claim 1, wherein The laser instrument is installed through a first support rod, which is telescopic.

5. The automatic noil cleaning device according to claim 1, wherein The sticky roller is installed through a second support rod, which is telescopic.

6. The automatic noil cleaning device according to claim 1, wherein The sticky roller comprises a rotating roller and a plurality of sticky layers wrapped on the surface of the rotating roller in sequence, and the sticky layer on the surface can be removed to expose the underlying sticky layer.

7. The automatic noil cleaning device according to claim 6, wherein It also comprises a fork rod for removing the sticky layer, which is installed on the base.

8. The automatic noil cleaning device according to claim 1, wherein The base comprises a clamp, which comprises a clamping groove and a screw rod inserted into the groove wall of the clamping groove, and the end of the screw rod in the clamping groove is provided with a non-slip pad.

9. An automatic cleaning module, characterized by It comprises a control system and an automatic waste wool cleaning device as claimed in any one of claims 1 to 8, the control system comprising a monitoring module for receiving and analyzing waste wool accumulation information, and a cleaning module for controlling the movement of the sticky roller, the monitoring module being connected to the laser instrument, and the cleaning module being connected to the sticky roller.

10. The self-cleaning module of claim 9, wherein, It also comprises a replacement module for controlling the movement of the fork rod for removing the sticky layer on the surface of the sticky roller.