Carbon block and carbon bowl waste cleaning device
By combining a rolling brush and an elastic cone sleeve, the problem of low waste cleaning efficiency inside the carbon bowl is solved, achieving efficient and low-energy waste collection and discharge, and improving production efficiency.
Patent Information
- Application Number
- CN202422661984.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In existing technologies, the cleaning efficiency of waste particles in the carbon bowl during carbon block processing is low, energy consumption is high, and pipelines are prone to clogging, which affects production efficiency.
A rolling brush is used to clean the inner wall of the carbon bowl. Waste particles are sucked up by negative pressure and collected by an elastic cone sleeve. The robotic arm moves the brush cylinder to the waste bin and discharges the waste particles by positive pressure.
It achieves efficient cleaning of waste material inside the carbon bowl, reduces equipment buildup, lowers energy consumption, and improves production efficiency.
Smart Images

Figure CN223518205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of carbon bowl cleaning, especially relates to a carbon block carbon bowl waste cleaning device. BACKGROUND
[0002] In the carbon block processing of electrolytic aluminium, the carbon bowl of carbon block is easy to remain waste particles due to the upward opening, and the waste particles need to be cleaned out before further processing to avoid affecting the quality of carbon block, and currently, high-power negative pressure suction equipment is generally used for cleaning, and the energy consumption is high due to upward suction, and the pipeline content after suction is easy to produce siltation, and the machine often needs to be stopped for cleaning, which is time-consuming and laborious, and is easy to delay the construction period. SUMMARY
[0003] In order to overcome the technical problems in the background art, the utility model provides a carbon block carbon bowl waste cleaning device, which uses a rolling brush to brush and clean the inner wall of the carbon bowl, so that the waste particles fall into the bottom of the carbon bowl, and then the negative pressure in the brush cylinder sucks the waste particles into the brush cylinder, the waste particles entering the brush cylinder are difficult to fall out of the brush cylinder due to the conical structure of the elastic cone sleeve, thereby completing the collection of waste particles, after completing the cleaning of waste particles in the carbon bowl, the mechanical arm moves the brush cylinder out of the carbon bowl and transfers it above the waste box, drives the brush cylinder to generate positive pressure, so that the elastic cone sleeve protrudes downward, and the waste particles in the brush cylinder are discharged from the elastic cone sleeve, which is convenient to use and efficient in cleaning.
[0004] The technical scheme of the utility model is as follows: a carbon block carbon bowl waste cleaning device, comprising a rolling brush, the central part of the rolling brush is a hollow brush cylinder, an elastic cone sleeve is embedded and locked in the opening of the lower end of the brush cylinder, the inner diameter of the port where the elastic cone sleeve contacts the brush cylinder is larger than the inner diameter of the port where the elastic cone sleeve does not contact the brush cylinder, a rotating drum is connected to the upper end of the brush cylinder, the part of the rotating drum embedded in the bearing plate and above the bearing plate is provided with a transmission pulley, a branch pipeline is embedded in the upper end of the rotating drum, the branch pipeline, the rotating drum and the brush cylinder are sequentially connected to form a gas flow channel, and a plurality of rotating drums are arranged on the bearing plate, the transmission belts are sequentially connected between the corresponding transmission pulleys of the plurality of rotating drums, and the bearing plate is driven to rotate by the servo motor through belt transmission.
[0005] Further, a plurality of bristles for brushing the inner wall of the carbon bowl are arranged on the outer side wall of the brush cylinder.
[0006] Further, the main shaft of the servo motor is vertically downward and arranged on the motor base of the bearing plate, a driving wheel connected with the main shaft of the servo motor is arranged in the motor base, and the driving wheel and the adjacent transmission pulley form belt transmission through the transmission belt.
[0007] Further, a mechanical arm docking seat is arranged on the end of the bearing plate close to the motor base, and the mechanical arm is connected with the bearing plate through the mechanical arm docking seat.
[0008] Further, several branch pipes are connected to the main pipe, and the main pipe is provided with a main air pipe interface in communication with a high-pressure air pump pipeline.
[0009] Further, the large end of the elastic cone sleeve is embedded in the lower end of the brush cylinder and the inner wall is supported by the embedding ring, so that the small end of the elastic cone sleeve can be erected upward with the negative pressure in the brush cylinder and fall downward with the positive pressure in the brush cylinder, to form a collection stroke and a discharge stroke of the waste particles in the carbon bowl respectively.
[0010] The utility model has the following advantages due to the adoption of the above technology.
[0011] The utility model discloses based on the movement of mechanical arm, adopt the rolling of the brush of rolling to the carbon bowl inner wall and brush cleaning, make waste particle fall into the carbon bowl bottom, then the negative pressure in the brush cylinder inhale waste particle into the brush cylinder, by the taper structure of elastic cone sleeve, the waste particle in the brush cylinder is difficult to fall out of the brush cylinder, thereby complete the collection work of waste particle, after completing the carbon bowl waste particle cleaning, the mechanical arm drives the brush cylinder to move out of the carbon bowl and transfer to the above of waste material box, drive the positive pressure in the brush cylinder, make the elastic cone sleeve protrude downward, and the waste particle in the brush cylinder is discharged from the elastic cone sleeve, the whole process is convenient to use, greatly reduces the siltation of waste particle in the brush cylinder, first transmission belt, main pipe, can effectively reduce the frequency of overhaul. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the structural schematic diagram of the utility model.
[0013] Figure 2 It is the front view of the utility model.
[0014] Figure 3 It is Figure 2 The sectional view at A-A in Fig.
[0015] Figure 4 It is Figure 3 The local enlarged schematic view at B in Fig.
[0016] In the drawing: 1, main air pipe interface, 2, main pipe, 3, branch pipe, 4, first transmission belt, 5, servo motor, 6, motor base, 7, mechanical arm docking seat, 8, bearing plate, 9, rotating cylinder, 10, brush hair, 11, second transmission belt, 12, third transmission belt, 13, third pulley, 14, second pulley, 15, first pulley, 16, elastic cone sleeve, 17, brush cylinder, 18, embedding ring. DETAILED DESCRIPTION
[0017] Embodiment one: as Figures 1-4As shown, the utility model provides a kind of carbon block carbon bowl waste cleaning device, including rolling brush, the central hollow brush tube 17 of rolling brush, the outer side wall of brush tube 17 is equipped with multiple bristles 10 for brushing carbon bowl inner wall, and elastic cone sleeve 16 is embedded and locked in the lower end opening of brush tube 17, the inner diameter of the port of elastic cone sleeve 16 and brush tube 17 contact is greater than the inner diameter of the port of elastic cone sleeve 16 and brush tube 17 do not contact, and the upper end of brush tube 17 is integrated with rotary drum 9, and the part of rotary drum 9 embedded in bearing plate 8 and above bearing plate 8 is equipped with transmission pulley, and branch pipeline 3 is embedded in the upper end of rotary drum 9, and three branch pipelines 3 are integrated on main pipeline 2, and main gas pipe interface 1 in communication with high-pressure air pump pipeline is equipped on main pipeline 2, and branch pipeline 3, rotary drum 9 and brush tube 17 are sequentially communicated to form a gas flow channel, and three rotary drums 9 are equipped on bearing plate 8, and the corresponding transmission pulley of three rotary drums 9 is third pulley 13, second pulley 14, first pulley 15 from left to right in order, and third pulley 13 and second pulley 14 and second pulley 14 and first pulley 15 are sequentially connected by second transmission belt 11 and third transmission belt 12 and are driven by servo motor 5 on bearing plate 8 by driving wheel, first transmission belt 4 and first pulley 15 to form belt drive rotation.
[0018] High-pressure air pump pipeline uses air pressure control system to control, and air pressure control system switches the port of intake end and exhaust end of high-pressure air pump pipeline to access main gas pipe interface 1 by electromagnetic valve, can realize negative pressure and positive pressure control action in gas flow channel respectively.
[0019] To avoid waste particles with negative pressure airflow to reach high-pressure air pump pipeline, filter screen is arranged in brush tube 17, so that waste particles will not enter rotary drum 9 after entering brush tube 17.
[0020] Among them, the main shaft of servo motor 5 is vertically downward and arranged on motor base 6 of bearing plate 8, and driving wheel connected with the main shaft of servo motor 5 is arranged in motor base 6, and driving wheel forms belt drive with adjacent transmission pulley through transmission belt.
[0021] Among them, mechanical arm docking seat 7 is arranged on the end of bearing plate 8 close to motor base 6, and mechanical arm is connected with bearing plate 8 through mechanical arm docking seat 7, and overall movement relies on driving control of mechanical arm.
[0022] Among them, the large end of elastic cone sleeve 16 is embedded in the lower end of brush tube 17, and the inner wall is supported by embedded ring 18, so that the small end of elastic cone sleeve 16 can be vertically up with negative pressure in brush tube 17 and fall down with positive pressure in brush tube 17, to form collection stroke and discharge stroke of waste particles in carbon bowl respectively.
[0023] In use, after the mechanical arm drives the bearing plate 8 to move above the carbon block on the transmission line, the brush is inserted into the corresponding carbon bowl, the servo motor 5 drives the three brushes to rotate at the same time, the rolling brush brushes the inner wall of the carbon bowl, so that the waste particles fall into the bottom of the carbon bowl, and then the negative pressure in the brush cylinder 17 sucks the waste particles into the brush cylinder 17. Due to the tapered structure of the elastic cone sleeve 16, the waste particles entering the brush cylinder 17 are difficult to fall out of the brush cylinder 17, thereby completing the collection of waste particles. After completing the cleaning of the waste particles in the carbon bowl, the mechanical arm drives the brush cylinder 17 to move out of the carbon bowl and to the top of the waste box outside the carbon block transmission line, the air pressure control system drives the brush cylinder 17 to generate positive pressure, so that the elastic cone sleeve 16 protrudes downward, and the waste particles in the brush cylinder 17 are discharged from the elastic cone sleeve 16.
Claims
1. A carbon block carbon bowl waste cleaning device comprising a rolling brush, characterised in that: The central part of the rolling brush is a hollow brush cylinder (17), the lower end of the brush cylinder (17) is embedded and locked with an elastic cone sleeve (16), the inner diameter of the port contacted with the brush cylinder (17) of the elastic cone sleeve (16) is larger than the inner diameter of the port not contacted with the brush cylinder (17), the upper end of the brush cylinder (17) is engaged with a rotating cylinder (9), the part of the rotating cylinder (9) embedded on the bearing plate (8) and above the bearing plate (8) is provided with a transmission pulley, the upper end of the rotating cylinder (9) is embedded with a branch pipeline (3), the branch pipeline (3), the rotating cylinder (9) and the brush cylinder (17) are sequentially communicated to form a gas flow channel, and the bearing plate (8) is provided with a plurality of rotating cylinders (9), and the corresponding transmission pulleys on the plurality of rotating cylinders (9) are sequentially connected by transmission belts and driven to rotate by the servo motor (5) on the bearing plate (8) through belt transmission.
2. A carbon block carbon bowl waste cleaning device according to claim 1, wherein: A plurality of bristles (10) for brushing the inner wall of the carbon bowl are arranged on the outer side wall of the brush cylinder (17).
3. A carbon block carbon bowl waste cleaning device according to claim 2, wherein: The main shaft of the servo motor (5) is vertically downward and arranged on the motor base (6) of the bearing plate (8), the motor base (6) is provided with a driving wheel connected with the main shaft of the servo motor (5), and the driving wheel is connected with the adjacent transmission pulley through a transmission belt to form a belt transmission.
4. A carbon block carbon bowl waste cleaning device according to claim 3, wherein: A mechanical arm docking seat (7) is arranged on the end of the bearing plate (8) close to the motor base (6), and the mechanical arm is connected with the bearing plate (8) through the mechanical arm docking seat (7).
5. A carbon block carbon bowl waste cleaning device as claimed in claim 4, wherein: A plurality of branch pipelines (3) are connected with the main pipeline (2), and the main pipeline (2) is provided with a main gas pipe interface (1) communicated with the pipeline of the high-pressure gas pump.
6. A carbon block carbon bowl waste cleaning device as claimed in claim 5, wherein: The large end of the elastic cone sleeve (16) is embedded in the lower end of the brush cylinder (17), and the inner wall is supported by an embedded ring (18), so that the small end of the elastic cone sleeve (16) can be vertically upward with the negative pressure in the brush cylinder (17) and downward with the positive pressure in the brush cylinder (17), to form a collection stroke and a discharge stroke of the waste particles in the carbon bowl, respectively.